baltur TBG 45 PV User manual

- TWO STAGE GAS BURNER WITH INVERTER
EN
Manual
instructions for use
РУС
Инструкция по
эксплуатации
ORIGINAL INSTRUCTIONS ARE (IT)
ORİJİNAL KULLANIM KILAVUZU (IT)
ОРИГИНАЛЬНЫЕ ИНСТРУКЦИИ (IT)
0006081445_201011
TR
Kullanım
talimatları kılavuzu.
TBG 45 PV
TBG 60 PV
- İKI KADEMELI INVERTÖRLÜ GAZ BRÜLÖRÜ
- ДВУХСТУПЕНЧАТЫЕ ГАЗОВЫЕ ГОРЕЛКИ С ИНВЕРТОРОМ

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INDEX PAGE
- Warning notes for the user ................................................................................................................................................... 4
- Technical specications .......................................................................................................................................................“ 6
- Connecting the burner to the gas supply .............................................................................................................................“ 9
- Application of the burner to the boiler - ...............................................................................................................................“ 10
- Wiring diagram - Operation description ...............................................................................................................................“ 11
- Combustion head air adjustment .........................................................................................................................................“ 13
- Starting up and regulation with methane gas ......................................................................................................................“ 18
- Gas burner control devices ..................................................................................................................................................“ 20
- Maintenance - Use of the burner .........................................................................................................................................“ 22
- Problem - Cause - Solution ..................................................................................................................................................“ 24
- Electric diagrams .................................................................................................................................................................“
- Before using the burner for the rst time please carefully read the chapter “WARNINGS NOTES FOR THE USER : HOW TO
USE THE BURNER SAFELY” in this instruction manual, which is an integral and essential part of the product. The works
on the burner and on the esystem have to be carried out only by competent people.
- Read carefully the instructions before starting the burner and service it.
- The system electric feeding must be disconnected before starting working on it.
- If the works are not carried out correctly it is possible to cause dangerous accidents.
BALTUR S.p.A.
Via Ferrarese 10 - 44042 CENTO (Ferrara) ITALIA
Tel. [phone] Fax [phone]
(International Tel. ++39.051.684.37.11 - Fax ++39.051.683.06.86)
http://www.baltur.it - http://www.baltur.com - [e-mail]
04/01/2010
Declaration of Conformity
We declare that our products
BPM...; BGN…; BT…; BTG…; BTL…; TBML...; Comist…;
GI…; GI…Mist; Minicomist…; PYR…; RiNOx…; Spark...;
Sparkgas...; TBG...;TBL...; TBML ...; TS…; IBR...; IB...
(Variant: … LX, for low NOx emissions)
Description:
forced air burners of liquid, gaseous and mixed fuels for residential and
industrial use meet the minimum requirements of the European Directives:
90/396/CEE ...............................................(D.A.G.)
89/336/CEE - 2004/108/CE........................(C.E.M.)
73/23/CEE – 2006/95/CE...........................(D.B.T.)
2006/42/CEE .............................................(D.M.)
and conform to European Standards:
UNI EN 676:2008 (gas and combination, gas side)
UNI EN 267:2002 (diesel and combination, diesel side)
These products are therefore marked:
0085 Dr. Riccardo Fava
Managing Director / CEO
!Important / note iInformation IWarning / Attention

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FOREWORD
These warning notes are aimed at ensuring the safe use of the compo-
nents of heating systems for civil use and the production of hot water.
They indicate how to act to avoid the essential safety of the components
being compromised by incorrect or erroneous installation and by improper
or unreasonable use. The warning notes provided in this guide also seek
to make the consumer more aware of safety problems in general, using
necessarily technical but easily understood language. The manufacturer
is not liable contractually or extra contractually for any damage caused
by errors in installation and in use, or where there has been any failure to
follow the manufacturer’s instructions.
GENERAL WARNING NOTES
• The instruction booklet is an integral and essential part of the product
and must be given to the user. Carefully read the warnings in the bo-
oklet as they contain important information regarding safe installation,
use and maintenance. Keep the booklet to hand for consultation when
needed.
• Equipment must be installed in accordance with current regulations,
with the manufacturer’s instructions and by quali ed technicians. By
the term ‘quali ed technicians’ is meant persons that are competent in
the  eld of heating components for civil use and for the production of
hot water and, in particular, assistance centres authorised by the manu-
facturer. Incorrect installation may cause damage or injury to persons,
animals or things. The manufacturer will not in such cases be liable.
• After removing all the packaging make sure the contents are complete
and intact. If in doubt do not use the equipment and return it to the
supplier. The packaging materials (wooden crates, nails, staples, plastic
bags, expanded polystyrene, etc.) must not be left within reach of chil-
dren as they may be dangerous to them. They should also be collected
and disposed on in suitably prepared places so that they do no pollute
the environment.
• Before carrying out any cleaning or maintenance, switch off the equi-
pment at the mains supply, using the system’s switch or shut-off sy-
stems.
• If there is any fault or if the equipment is not working properly, de-ac-
tivate the equipment and do not attempt to repair it or tamper with it
directly. In such case get in touch with only quali ed technicians. Any
product repairs must only be carried out by BALTUR authorised assi-
stance centres using only original spare parts. Failure to act as above
may jeopardise the safety of the equipment. To ensure the ef ciency
and correct working of the equipment, it is essential to have periodic
maintenance carried out by quali ed technicians following the manufac-
turer’s instructions.
• If the equipment is sold or transferred to another owner or if the owner
moves and leaves the equipment, make sure that the booklet always
goes with the equipment so it can be consulted by the new owner and/
or installer.
• For all equipment with optionals or kits (including electrical), only origi-
nal accessories must be used.
IWARNING NOTES FOR THE USER HOW TO USE THE BURNER SAFELY
BURNERS
• This equipment must be used only for its expressly stated use: applied
to boilers, hot air boilers, ovens or other similar equipment and not
exposed to atmospheric agents. Any other use must be regarded as
improper use and hence dangerous.
• The burner must be installed in a suitable room that has ventilation in
accordance with current regulations and in any case suf cient to ensure
correct combustion
• Do not obstruct or reduce the size of the burner’ air intake grills or the
ventilation openings for the room where a burner or a boiler is installed
or dangerous mixtures of toxic and explosive gases may form.
• Before connecting the burner check that the details on the plate corre-
spond to those of the utility supplies (electricity, gas, light oil or other
fuel).
• Do not touch hot parts of the burner. These, normally in the areas near
to the  ame and any fuel pre-heating system, become hot when the
equipment is working and stay hot for some time after the burner has
stopped.
• If it is decided not to use the burner any more, the following actions must
be performed by quali ed technicians:
a) Switch off the electrical supply by disconnecting the power cable from
the master switch.
b) Cut off the fuel supply using the shut-off valve and remove the control
wheels from their position.
c) Render harmless any potentially dangerous parts.
Special warning notes
• Check that the person who carried out the installation of the burner  xed
it securely to the heat generator so that the  ame is generated inside
the combustion chamber of the generator itself.
• Before starting up the burner, and at least once a year, have quali ed
technicians perform the following operations:
a) Set the burner fuel capacity to the power required by the heat ge-
nerator.
b) Adjust the combustion air  ow to obtain combustion yield of at least
the minimum set by current regulations.
c) Carry out a check on combustion to ensure the production of no-
xious or polluting unburnt gases does not exceed limits permitted
by current regulations.
d) Check the adjustment and safety devices are working properly.
e) Check the ef ciency of the combustion products exhaust duct.
f) Check at the end of the adjustments that all the adjustment devices
mechanical securing systems are properly tightened.
g) Make sure that the use and maintenance manual for the burner is
in the boiler room.
• If the burner repeatedly stops in lock-out, do not keep trying to manually
reset but call a quali ed technicians to sort out the problem.
• The running and maintenance of the equipment must only be carried
out by quali ed technicians, in compliance with current regulations.

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ELECTRICAL SUPPLY
• The equipment is electrically safe only when it is correctly connected to an
ef cient ground connection carried out in accordance with current safety
regulations. It is necessary to check this essential safety requirement.
If in doubt, call for a careful electrical check by a quali ed technicians,
since the manufacturer will not be liable for any damage caused by a
poor ground connection.
• Have quali ed technicians check that the wiring is suitable for the
maximum power absorption of the equipment, as indicated in the technical
plate, making sure in particular that the diameter of cables is suf cient
for the equipment’s power absorption.
• Adapters, multiple plugs and extension cables may not be used for the
equipment’s power supply.
• An ominpolar switch in accordance with current safety regulations is
required for the mains supply connection.
• The electrical supply to the burner must have neutral to ground
connection. If the ionisation current has control with neutral not to ground
it is essential to make a connection between terminal 2 (neutral) and the
ground for the RC circuit.
• The use of any components that use electricity means that certain
fundamental rules have to followed, including the following:
- do not touch the equipment with parts of the body that are wet or damp
or with damp feet
- do not pull on electrical cables
- do not leave the equipment exposed to atmospheric agents (such as
rain or sun etc.) unless there is express provision for this.
- do not allow the equipment to be used by children or inexpert
persons.
• The power supply cable for the equipment not must be replaced by the
user. If the cable gets damaged, switch off the equipment, and call only
on quali ed technicians for its replacement.
• If you decide not to use the equipment for a while it is advisable to switch
off the electrical power supply to all components in the system that use
electricity (pumps, burner, etc.).
GAS, LIGHT OIL, OR OTHER FUEL SUPPLIES
General warning notes
• Installation of the burner must be carried out by quali ed technicians
and in compliance with current law and regulations, since incorrect
installation may cause damage to person, animals or things, for which
damage the manufacturer shall not can be held responsible.
• Before installation it is advisable to carry out careful internal cleaning
of all tubing for the fuel feed system to remove any residues that could
jeopardise the proper working of the burner.
• For  rst start up of the equipment have quali ed technicians carry out
the following checks:
• If you decide not to use the burner for a while, close the tap or taps that
supply the fuel.
Special warning notes when using gas
• Have quali ed technicians check the following:
a) that the feed line and the train comply with current law and
regulations.
b) that all the gas connections are properly sealed.
• Do not use the gas pipes to ground electrical equipment.
• Do not leave the equipment on when it is not in use and always close
the gas tap.
• If the user of is away for some time, close the main gas feed tap to the
burner.
• If you smell gas:
a) do not use any electrical switches, the telephone or any other object
that could produce a spark;
b) immediately open doors and windows to create a current of air that
will purify the room;
c) close the gas taps;
d) ask for the help of quali ed technicians.
• Do not block ventilation openings in the room where there is gas
equipment or dangerous situations may arise with the build up of toxic
and explosive mixtures.
FLUES FOR HIGH EFFICIENCY BOILERS AND SIMILAR
It should be pointed out that high ef ciency boilers and similar discharge
combustion products (fumes) at relatively low temperatures into the  ue.
In the above situation, traditional  ues (in terms of their diameter and heat
insulation) may be suitable because the signi cant cooling of the combustion
products in these permits temperatures to fall even below the condensation
point. In a  ue that works with condensation there is soot at the point the
exhaust reaches the atmosphere when burning light oil or heavy oil or the
presence of condensate water along the  ue itself when gas is being burnt
(methane, LPG, etc.). Flues connected to high ef ciency boilers and similar
must therefore be of a size (section and heat insulation) for the speci c use
to avoid such problems as those described above.
IWARNING NOTES FOR THE USER HOW TO USE THE BURNER SAFELY