BANDELIN SONOREX TECHNIK MB User manual

Example SONOREX TECHNIK MB 210.3 B
Example SONOREX TECHNIK MB 16.3
23916-000 en/2023-03
valid for:
MB 16.3, MB 40.3, MB 75.3
MB 110.3, MB 180.3, MB 210.3
MB 110.3 B, MB 180.3 B, MB 210.3 B
SONOREX TECHNIK MB
MB Lifting Device with oscillation
Operating Manual
Translation of Operating Manual

2 / 23 23916-000 en/2023-03
1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Copyright & limit of liability
This document may not be reproduced, whether in full or in part, without the prior approval of BANDELIN electronic GmbH & Co. KG,
hereinafter “BANDELIN”.
The German language original is the binding version of this document. Any di󰀨erences in the translation are not binding and
have no legal e󰀨ect. In case of any discrepancies between the translation and the original of this document, the original version
will take precedence.
BANDELIN accepts no responsibility or liability for damage caused by improper handling or usage contrary to
the intended purpose.
The documentation has been prepared with great care. All liability is excluded for any direct or indirect losses resulting from
incomplete or erroneous information contained in this documentation, or in its presentation or usage.
Subject to technical alterations. Measurements are subject to manufacturing tolerances.
All illustrations are provided as examples and are not true to size. Decorative elements are not included in the scope of delivery.
© 2023
1 2 GmbH & Co. KG, Heinrichstraße 3 – 4, Deutschland, 12207 Berlin,
Tel.: [phone], Fax: [phone], [email protected]

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
General
The device and the accessories are to be used in accordance with the operating
manual and/or the product information.
The Manual forms part of the scope of delivery and is to be stored in the vicinity
of the device for later reference. This also applies if possession of the device is
transferred elsewhere.
Before the device is put into service, this manual must be read carefully and completely
to familiarise the user with all of the device functions.
Follow the warnings and safety instructions (chapter 1.5) at all times while using
the device.
The manufacturer will not assume any responsibility for the device’s safety or
functionality in the event of improper handling or usage contrary to the intended
purpose. Unauthorised alterations/modications will render both the warranty claim
and the CE conformity null and void.
If service is required, please contact the authorised dealer or the manufacturer.
Symbols used:
Symbol Meaning Explanation
Danger Denotes information that, if not observed, could pose
a risk to life and limb, especially from electric shock.
Warning of hand injury
Used to mark information that, if not observed, could
constitute a risk to life and limb, especially as a result of
crush hazards between the tank edge and basket.
Warning
Identies information that must be observed and complied
with in order to prevent injury to the user or damage to
the device.
Important Identies information that is important for execution.
Note Identies explanatory information.
Instructions Used to mark instructions that must be followed
in the given sequence.

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Table of Contents
1 Product description ......................................................................................................6
1.1 Mode of operation ........................................................................................................8
1.2 Intended use ................................................................................................................8
1.3 CE conformity ...............................................................................................................8
1.4 General technical data .................................................................................................9
1.5 Warnings and safety precautions ...............................................................................11
2 Preparation .................................................................................................................12
2.1 Scope of delivery ........................................................................................................12
2.2 Setup / assembly ........................................................................................................13
2.3 Putting into service .....................................................................................................13
3 Operation ...................................................................................................................14
3.1 Operating elements ....................................................................................................14
3.2 Touchscreen ...............................................................................................................14
3.3 Additional settings ......................................................................................................15
4 Use .............................................................................................................................16
4.1 Instructions for use .....................................................................................................16
4.2 General usage ............................................................................................................17
5 Maintenance and cleaning .........................................................................................18
5.1 Cleaning and care ......................................................................................................18
5.2 Warehousing / storage ...............................................................................................18

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6 Maintenance and repair .............................................................................................19
6.1 Maintenance ...............................................................................................................19
6.2 Troubleshooting ..........................................................................................................19
6.3 Customer service .......................................................................................................20
6.3.1 Repairs and service ...................................................................................................21
6.3.2 Certicate of Decontamination ...................................................................................21
6.3.3 Replacing fuses ..........................................................................................................21
7 Accessories ................................................................................................................22
8 Taking the unit out of service ......................................................................................23

7
1
3
4
6
5
8
2
SONOREX TECHNIK MB 16.3
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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
1 Product description
Lifting device, SONOREX TECHNIK MB ... or MB ... B.
The exact type specication and serial number are found on the type plate on the back
of the lifting device.
Product features, control box:
• Display (1)
• Control buttons (2)
• EMERGENCY STOP switch (3)
• Main switch, latching button (4)
Product features MB 16.3 - 75.3, MB 110.3 B - MB 210.3 B:
• Control box (1) with operating elements
• Support arms (2) with push buttons for two-handed operation
• Prole frame (3)
• Lifting carriage plate (4)
• Gear motor (5)
• Protective blinds (6)
• Hood (7)
• Belt (8)
1 2 3 4

9
10
1
3
4
6
7
5
8
2
SONOREX TECHNIK MB 210.3
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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
Product features MB 110.3 - MB 210.3:
• Control box (1) with operating elements
• Support arms (2) with push buttons for two-handed operation
• Prole frame (3)
• Lifting carriage plate (4)
• Gear motor (5)
• Protective blinds (6)
• Hood (7)
• Belt (8)
• Bracket mount (9), for positioning ultrasonic bath
• Height-adjustable feet (10)

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1.1 Mode of operation
The electrically powered SONOREX TECHNIK MB lifting devices enable automated
basket movement in tanks belonging to the SONOREX TECHNIK RM/TM bath series.
The lifting carriage is belt-driven.
The objects to be cleaned are placed in the basket and the handles of the basket are
hung on the support arms of the lifting carriage.
1.2 Intended use
The oscillating motion of the objects to be cleaned in the bath makes the ultrasonic
cleaning more e󰀨ective and improves the rinsing o󰀨 of corroded soiling.
Depending on the model size, the SONOREX TECHNIK RM/TM bath is positioned
either on the lifting device stand or on the oor, and is secured against sliding/rocking
with bracket mounts.
Existing SONOREX TECHNIK RM/TM ultrasonic baths can be equipped with a lifting
device without any retrotting work. By using a special tank rack, the lifting device
can be moved on rollers between two or more tanks to the next tank and then
locked in position (provided as standard in the RM 16.2 to 75.2 module programme).
For the RM 110 to 210 and RM/TM 112 to 212 module programme, a stationary (MB ...)
and moveable lifting device (MB ... B) are available.
The focus of use is on providing support to ultrasonic cleaning. Additional
processes such as rinsing are also possible and depend on the design of
the SONOREX TECHNIK RM/TM bath. Use of the lifting device without
a SONOREX TECHNIK RM/TM bath is not permitted.
The device is operated on the front side via push buttons in the support arms and on
the display. SONOREX TECHNIK lifting devices are designed as oor-standing units.
1.3 CE conformity
The devices full the CE marking criteria of the following European Directives:
- 2006/42/EC – Machinery Directive
- 2014 / 30 / EU – EMC Guideline
- 2011 / 65 / EU – RoHS Directive
The declaration of conformity is enclosed with the delivery.

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1.4 General technical data
Mains connection: 230 V~ (± 10 %) 50/60 Hz
Load: max. 40 kg
Travel speed: 1.4-4.3 m/min
Oscillation height: 40-430 mm
Degree of protection: IP 20
Material: Frame and lifting carriage: Aluminium
support arms: Stainless
steel control box: ABS plastic
Mains cable: 3 m
Fuses: 3 × slow-blow 2.5 A; 1 × slow-blow 1 A
Ambient conditions
Overvoltage category: II
Degree of contamination: 1
Permissible relative humidity up to 31 °C: 80 %
Permissible relative humidity up to 40 °C: 50 %
Permissible ambient temperature: 5 to 40 °C
Altitude: up to 2000 m above sea level
No dewing.
For indoor operation only.

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1electronic GmbH & Co. KG • Heinrichstraße 3-4 • 12207 Berlin • Deutschland • [email protected]
- Order No.:
• Lifting device with oscillation, movable for tank rack WG
SONOREX TECHNIK
Series Type Order No.
RM 16.2 MB 16.3 8390
RM 40.2 MB 40.3 8391
RM 75.2 MB 75.3 8392
RM 110
MB 110.3 B 8396RM 112
TM 112
RM 180
MB 180.3 B 8397RM 182
TM 182
RM 210
MB 210.3 B 8398RM 212
TM 212
• Lifting device with oscillation, xed for 1 bath
SONOREX TECHNIK
Series Type Order No.
RM 16.2 - -
RM 40.2 - -
RM 75.2 - -
RM 110
MB 110.3 8393RM 112
TM 112
RM 180
MB 180.3 8394RM 182
TM 182
RM 210
MB 210.3 8395RM 212
TM 212

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1.5 Warnings and safety precautions
General
• In accordance with its intended use and this Operating Manual, the lifting device
must only be used together with a SONOREX TECHNIK RM/TM ultrasonic bath
or rinsing bath. Accordingly, all safety instructions found in the operating manual
for the SONOREX TECHNIK RM/TM ultrasonic bath in use, also apply.
• Keep the device out of the reach of children and persons who have not been
instructed in its operation using this Operating Manual.
• Do not expose the device to corrosive materials.
• Keep the device and the stand clean and dry.
• The Operating Manual and its safety instructions must remain with the device and
be observed at all times.
• If the device changes ownership, the Operating Manual and safety instructions must
also be handed over.
Operation and transport
• Place the device upright on a dry and rm foundation. Pay attention to the ambient
conditions (chapter 1.4).
• Only plug the device into an outlet with an earthed socket.
• Do not operate the device unattended.
• Do not touch any moving parts during operation.
• There is a risk of being crushed between the tank edge and insert basket after
the lifting device (MB) is switched on.
• Remove/hang objects to be cleaned only with the device switched o󰀨.
Damages and defects
• Use only the connection materials supplied.
• Disconnect immediately from mains power in the event of a defect.
• In the event of a defect, the unit must be repaired by authorised and qualied
personnel or the manufacturer.
• Replace defective parts only with SONOREX original parts or parts of
the same quality!
• Replace a defective mains cable completely.

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2 Preparation
Carefully unpack the lifting device and accessories, and check all parts are present
and have not been damaged in transit. Any identied damage or defects must be
communicated immediately and in writing to the transportation company and to
the supplier.
Before commissioning, the lifting device should be allowed to stand for 2 hours at its
installation site to allow it to adjust to ambient conditions.
2.1 Scope of delivery
Lifting devices are supplied fully assembled and with or without a tank rack.
1 Lifting device, see delivery note
1 Operating manual
1 Declaration of conformity
Additional accessories according to order – see delivery note

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2.2 Setup / assembly
Fully remove transportation aids (pallets, transport safety devices).
The lifting device is delivered with the support arms in the lower position.
Set up the device in a dry room and level the device using
the height-adjustable feet.
Check the switch positions on the lifting device:
EMERGENCY STOP pulled.
Connect the lifting device to a 230 V mains socket.
Turn on the main switch.
The touchscreen operation is initialised.
 Place the tank(s) onto/into the tank rack positions xed with screws;
insert drip plates between the tanks if required.
2.3 Putting into service
Movable lifting devices must be moved manually between
the SONOREX TECHNIK RM/TM baths (cleaning or rinsing baths).
They must snap into the stand, centred above the respective bath.
Position the lifting device centrally above the SONOREX TECHNIK RM/TM bath.
Hang the basket onto the support arms of the lifting carriage.
Unscrew transport locks

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3 Operation
3.1 Operating elements
The unit is operated from the front:
3.2 Touchscreen
The oscillation time is controlled/set using the control buttons on the display.
1 Touchscreen/display
2 EMERGENCY STOP switch
3 Mains switch, latching button
4 Button, two-hand switch for
lowering and raising
4
321
4 5 6 7
8
1
2
3
1 Display of operating status
2 Duration
3 Oscillation (On / O󰀨)
4 “Continuous operation” button
5 “Time setting” button (+)
6 “Time setting” button (-)
7 “Raising” button
8 “Settings” button

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Timed operation:
• Enter the target time in minutes with the control buttons
(+ and -).
- Press and hold the two-hand switch for 3 seconds.
- The rest of the process takes place automatically.
The time set in the display will count downwards.
- After the time has elapsed, the lifting carriage moves
upwards, back to the starting position.
- The same process is repeated by pressing the two-hand
switch once again.
• Pressing a button on the two-hand switch once or pressing
the “raise” button will cancel the time program.
- The lifting carriage moves upwards, back to the starting
position.
Continuous operation:
• Set by pressing the “Continuous operation” control button.
Start continuous operation by pressing the two-hand switch
and holding for 3 seconds.
- The operation can be cancelled at any time by pressing
a button on the two-hand switch or by pressing the “raise”
button.
Note
• While switched o󰀨, the lifting device can remain connected to mains power.
It can be disconnected by pulling the mains plug.
3.3 Additional settings
By pressing the “Settings” button, it is possible to select another
language (German, English, French) or to call up the operating
hours display.
The oscillation can be switched on or o󰀨 in the display.
• When oscillation is active, the lifting device moves downward
after the lowering, and then oscillates in the ultrasonic or
rinsing bath for the duration of the operating time.
• If the oscillation is switched o󰀨, the lifting device moves only
to the bottom position after the lowering, and moves up again
after the time has elapsed.

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4 Use
Lowering and lifting out the basket from the ultrasonic or rinsing bath, and oscillation of
the basket in the ultrasonic or rinsing bath.
4.1 Instructions for use
• If the machine will NOT be used for a long period of time, press the EMERGENCY
STOP button.
- Place the objects to be cleaned in the basket, also noting:
• Arrange parts evenly, do not stack them.
• Overloading the basket is not permitted.
• More heavily soiled sides should face downward.
• Open out parts with joints before placing in the basket.
• Fragile parts must not be touching each other.
• For technical reasons, the ultrasonic e󰀨ect is weaker on the outlet side.
Do not place more heavily soiled objects in the basket over the outlet.
- Hang the basket onto the support arms of the lifting device.
Important:
- In case of emergency, press the red EMERGENCY STOP button ⇒the lifting device
shuts o󰀨.
Release by turning the knob to the left. Oscillation stops despite the release of
the EMERGENCY STOP button (safety switch).
The lifting carriage can only be moved to the upper end position by actuating
the two-hand switch.
- Do not switch on movable lifting devices until they are properly engaged (locked into
place) on the tank rack.
- If the lifting carriage has been manually raised more than 5 cm, switch o󰀨 and isolate
the lifting device from the mains power, and check whether the belt between drive
system and lifting carriage runs smoothly. The belt in the lifting carriage must be
positioned between the two guide bolts.

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4.2 General usage
Step 1 : Positioning
Position the lifting device centrally above the SONOREX TECHNIK RM/TM bath.
The support arms and basket must always be centred above the ultrasonic or
rinsing bath.
Step 2 : Loading
Hang the basket, already loaded with objects to be cleaned, on the support arms
of the lifting carriage. Observe the maximum permissible loads for both the basket
and lifting device.
Step 3 : Setting the oscillation time
Set the desired oscillation time directly on the touchscreen or using the control
buttons (see chapter 3).
Activate oscillation: Press and hold both buttons on the two-hand switch for
3 seconds. The lifting device automatically lowers the basket into the tank and
initiates the continuous raising and lowering of the basket in the liquid (oscillation).
This strengthens the cleaning/rinsing e󰀨ect.
Step 4 : Ending the oscillation
After the set time has elapsed, or actuation of a button on the two-hand switch,
or actuation of the “raise” button ends the oscillation movement, the lifting carriage
moves the basket into the upper end position.
Remove the basket from the support arms and place it securely on a horizontal
surface.
Depending on the temperature set for the ultrasonic or rinsing bath, the basket
and parts may be hot!

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5 Maintenance and cleaning
Cleaning and maintenance should be performed regularly to maximise the service life
of the lifting device.
WARNING!
Always disconnect the lifting device from the mains before performing
cleaning/maintenance.
Do not hose down and do not expose to splash water.
5.1 Cleaning and care
Cover and stand
• Do not use abrasive cleaners, only use commercially-available care products
without scouring agents.
• Wipe the housing only from the outside with a moist cloth; if needed, use a suitable
surface disinfectant, then allow to dry or rub dry.
Guide rails
• The vertical and, if necessary, horizontal guide rails (only for lifting devices with tank
rack) are hard chromium plated.
To prolong the lifespan, they must be cleaned with an oily cloth at regular intervals.
5.2 Warehousing / storage
During extended periods without use, the lifting device should be stored in a cool,
dry place.

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6 Maintenance and repair
6.1 Maintenance
The belt must be checked for wear depending on use, but at least every 6 months
or after 1,000 operating hours. To do so, turn o󰀨 the lifting device and disconnect
from mains power. Then temporarily remove the rear hood. The belt guidance can
be checked at the same time. For details, see chapter 4.1.
6.2 Troubleshooting
SONOREX TECHNIK lifting devices are robust pieces of equipment designed to o󰀨er
years of reliable service.
Nevertheless, the possibility of a malfunction due to a defective component can never
be fully discounted.
Warning!
Risk of electric shock
Repairs may only be performed by authorised, qualied personnel!
Unauthorised repairs will void the warranty!
Problem Possible cause Remedial action
Device cannot be
switched on.
- Has the EMERGENCY
STOP button been
pressed?
Turn and pull out the button.
- No power Check the power supply
- Loose connection? Check the plug connection.
- Mains fuse defective? Replace the main fuse.
Check and replace fuses
as necessary.
- Fuse in device
defective?
Replace the fuse.
Check and replace fuses in
the control box as necessary.
- Mains cable defective? Check cable for continuity or replace
if needed.
- Touchscreen defective? Check the activity of the power
supply and main controller.
Check all plug connections.
- Power cable to motor
defective?
Check power cable and replace
if needed.
- Motor defective? Replace motor.

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Problem Possible cause Remedial action
Basket with objects to be
cleaned moves too far up
or down
- Belt worn out or
defective?
Replace the belt.
Basket with objects to be
cleaned moves erratically
(jerky movements)
- Belt loose/caught up? Replace the belt.
- Protective blind
defective?
Replace protective blind.
Basket with objects to be
cleaned does not move
or produces a lot of noise
when moving
- Basket is overloaded? The lifting device can move
a maximum load of 40 kg.
Switch o󰀨 the device, reduce number
of objects to be cleaned or the load,
and switch on again after 2 minutes.
When moving
horizontally, the lifting
device does not pause
over the tank, or only
withdi󰀩culty
- Movable MB no longer
locks into place (audibly)
above the oscillating
tanks?
Replace pressure tting.
- INA track roller(s)
worn out?
Replace INA track roller.
Error messages on the touchscreen/display
Problem Possible cause Remedial action
- The EMERGENCY
STOP switch was
pressed during lowering.
By simultaneously pressing
the two buttons on the two-hand
switch, the lifting device moves up
and initialises again.
- The upper limit switch
does not work.
Inspect the upper limit switch.
6.3 Customer service
If service is required, please contact your specialist dealer or BANDELIN electronic to
order spare parts or before sending in defective devices.