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Rotary SPO16 User manual

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© May 2019 by Vehicle Service Group. CO10949 IN20825
All rights reserved. Rev. H 5/22/2019
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LP20650
SPO16, SPO20
SPO16 Capacity 16,000 lbs. (7,258 kg.) / 4,000 lbs. (1,814 kg.) per Arm
SPO20 Capacity 20,000 lbs. (9,072 kg.) / 5,000 lbs. (2,268 kg.) per Arm
OPERATING CONDITIONS
Lift is not intended for outdoor use
and has an operating ambient temperature
range of
41°-104°F (5°-40°C)
2
1. Lift Location: Use architects plan when available to locate
lift. Fig. 1 shows dimensions of a typical bay layout.
WARNING
DO NOT install this lift in a pit or depression
due to fire or explosion risks. A forklift is recommended to
upright each column during installation.
Note: Installation tip - Upright each column after installing
column extentions, column ties, and overhead brackets.
Fig. 1
HCAORPPA
Rear
Front
Lift
13'-5" Standard Setting
13'-11" Wide Setting
12'-11" Narrow Setting
9'-5 7/16" Standard Drive Through Setting
9'-11 7/16" Wide Drive Through Setting
8'-11 7/16" Narrow Drive Through Setting
15'– 0" Min. To
Nearest Obstruction
90
0
Power Unit to
Passenger Side
15'– 0" Min. To
Nearest Obstruction
3/4" Anchors
(7) Per Side
7''– 6" Min. To Nearest
Obstruction
900
62 7/16"
19 1/4”
Wheel Spotting Dishes
6"
34"
28"
Alignment Notches
C
L
2. Lift Setting: Position columns in bay using dimensions
shown in Fig.1. Place column with power unit mounting bracket
on vehicle passenger side of lift. Both column base plate backs
must be square on center line of lift. Notches are cut into each
base plate to indicate center line of lift.
Use appropriate equipment to raise carriage to first latch
position. Be sure locking latch is securely engaged.
3
(4) 3/8”-16NC x 1/2” Lg.
Flanged HHCS
(3) 1/4”-20NC x 5/8” Lg.
Flanged HHCS
(3) 1/4”-20NC Lg.
Flanged Lock Nut
(4) 3/8”-16NC x 1” Lg.
Flanged HHCS
(4) 3/8”-16NC
Flanged Lock Nut
Extensions are adjustable
in 6” increments from 15’
to 16’-6” for Standard
models and from 13’-6” to
14’-6” for LC models.
Fig. 2
Fig. 4
3. Lift Height: See Fig. 2 for overall lift height of each specific
lift model. Add 1” min. to overall height to lowest obstruction.
4. Install Column Extensions to columns using (4) 3/8"-16NC x
1/2" Lg. Flanged HHCS and (3) 1/4"-20NC x 5/8" Lg. Flanged HHCS
with (3) 1/4"-20NC Lock Nut, Fig. 3.
Install column ties using (4) 3/8"-16NC x 1" Flanged HHCS, Fig. 4
and (4) 3/8"-16NC Flanged Lock Nuts. Adjust column extensions
square and tighten hardware.
Fig. 3
4
5. Attach Overhead Bracket to column extensions using
(4) 1/2"-13NC x 1-1/4" lg. Flanged HHCS and (4) 1/2"-13NC
Flanged Locknut), Fig. 5.
(2) 1/2”-13NC x 1-1/4” Lg.
Flanged HHCS
(4) 1/4”-20NC x 5/8” Lg.
Flanged HHCS
(2 per cover)
Install Cover Brackets
After Cables have been
Routed And Installed
(2) 1/2”-13NC
Flanged Lock Nut
(4) 1/4”-20NC
Flanged Lock Nut
(2 per cover)
(4) 1/2”-13NC x 1-1/4” Lg.
Flanged HHCS
(4) 1/2”-13NC
Flanged Lock Nut
6. Attach overhead assembly to overhead bracket with
(2) 1/2"-13NC x 1-1/4" lg. Flanged HHCS and (2) 1/2"-13NC
Flanged Locknut. Install (2) cover brackets using
(4) 1/4"-20NC x 5/8" lg. Flanged HHCS (2 per bracket)
and (4) 1/4"-20NC Flanged Locknut (2 per bracket), Fig. 5a.
Notice, the cover brackets cannot be installed until after
cables have been routed and installed, Fig. 15.
Fig. 5
Fig. 5a
5
Concrete and Anchoring: Drill (14) 3/4" dia. holes (7 per side) in concrete floor using holes
in column base plate as a guide. See diagrams for hole depth,
hole spacing, and edge distance requirements.
CAUTION
DO NOT install on asphalt or other similar
unstable surfaces. Columns are supported only by anchors in
floor.
Run nut down just below impact
section of bolt. Drive anchor
into hole until nut and washer
contact base.
Drill holes using 3/4” carbide
tipped masonry drill bit per
ANSI B212.15-1994 (R2000).
Construction dust collected
per OSHA 29 CFR 1926.1153.
Tighten nut with Torque
wrench to 110 ft.-lbs.
CONCRETE AND ANCHORING REQUIREMENTS
STANDARD ANSI/ALI ALCTV IBC SEISMIC
Minimum Floor Thickness 4-1/4 INCHES 5 INCHES 6 INCHES Varies by location consult
with your structural engineer
and manufacturer’s
representative.
Anchor Hilti Kwik Bolt III
3/4" x 5-1/2"
Anchors supplied
with the lift.*
Hilti HIT-HY 150
MAX-SD Adhe-
sive; Hilti HIT-HY
150
MAX Adhesive;
HILTI HIT-RE 500-
SD Adhesive
Hilti Kwik Bolt III
3/4" x 7"
Minimum Concrete
Strength
3000 PSI 3000 PSI 3000 PSI
Minimum Anchor Embed-
ment
3-1/4 INCHES 3-1/2 INCHES 3-3/4 INCHES
Minimum Distance to
Concrete Edge, Crack,
Expansion Joint, Aban-
danoned Anchor Hole
4-1/2 INCHES 5-1/4 INCHES 3-1/4 INCHES
*The supplied concrete fasteners meet the criteria of the American National Standard
“Automotive Lifts - Safety Requirements for Construction, Testing, and Validation” ANSI/ALI ALCTV-2017, and the lift
owner is responsible for all charges related to any additional anchoring requirements as specified by local codes.
Contact customer service for further information at: 800.445.5438
6
Shims
(1/2" Max.)
Nut
Flat
Washer
Anchor
Fig. 6
Fig. 7
NOTE: If more than 2 horse shoe shims are used at any of
the column anchor bolts, pack non-shrink grout under the
unsupported area of the column base. Insure shims are
held tightly between the baseplate and floor after torquing
anchors.
(2)--3/4" Spacers
1/4"-20NC x 2-3/4" HHCS & Locknut
Star Washer
Flat Washer
(2) 1/4”-20NC-3/4” HHCS
Overhead Switch
1/16" Gap
7. IMPORTANT: Using the horse shoe shims provided, shim
each column base until each column is plumb. If one column
has to be elevated to match the plane of the other column, full
size base shim plates should be used (Reference Shim Kit
N774-1 Shim). Recheck columns for plumb. Tighten anchor bolts
to an installation torque of 110 ft-lbs. Shim thickness MUST NOT
exceed 1/2” when using the 5-1/2” long anchors provided with
the lift, Fig. 6.
If anchors do not tighten to 110 ft-lbs. installation torque, replace
concrete under each column base with a 6' x 6' x 6" thick 3000
PSI minimum concrete pad keyed under and flush with the top
of existing floor. Let concrete cure before installing lifts and
anchors.
Fig. 7a
Fig. 7a
8. Mount Switch assembly towards power unit column
as shown, Fig. 7, using (2) 1/4"-20NC x 3/4" lg. HHCS, nuts
and Washers.
Insert 1/4"-20NC x 2-3/4" HHCS through pivot hole in end
of switch bar. Insert opposite end of bar through slot in
switch mounting bracket, Fig. 7a. Then secure HHCS and
Switch Bar to overhead as shown, Fig. 7, using (2) 3/4"
spacers and 1/4”-20NC Locknut. Tighten Hex bolt leaving
1/16” gap between the spacer and the overhead assembly.
COVER NOT SHOWN
7
(2) 5/16" x 3/8" Lg. Pan Head Screw
With (2) 5/16" Ext. Tooth Lockwashers
Fig. 8
9. Mount latch release air valve and bracket to column
using (2) 5/16"-18NC x 3/8" lg. PHMS, Fig. 8.
8
Flow Control
Regulator
Tee
Straight
Adapter Swivel
Elbow
5/16"-18NC HEX FLGD
WZLOCK NUT
5/16"-18NC HEX FLGD
WZLOCK NUT 5/16"-18NC x 1/2" Lg. HEX FLGD
WZLOCK HHCS
(3) THREADED HOLES USED FOR
5/16" x 1/2" Lg. HEX FLGD WZLOCK HHCS
5/16"-18NC x 1-1/2" Lg. HEX FLGD
WZLOCK HHCS
N567
ADAPTER PLATE
CAPACITY
16,000 LBS.
FOR SPO16
CAPACITY
20,000 LBS.
FOR SPO20
Single Phase Power Unit
(For DC Version see pages 14-23)
10. Single Phase Power Unit:
A) Attach (3) 5/16"-18NC x 1 ½" lg. flange head cap screws
to the adapter plate as shown with push nuts.
B) Attach the adapter plate to the column power unit
bracket with (3) 5/16"-18NC x ½" lg. flange head cap screws
as shown.
C) Attach the power unit to the adapter plate using the
existing 1 ½" lg. hardware and 5/16"-18NC flange head nuts.
D) Add the last 5/16"-18NC x 1 ½" lg. flange head cap
screw and nut (upper left as shown) to complete the
power unit installation, Fig. 9.
E) Attach straight thread adapter, swivel elbow, flow
control regulator, and o-ring face seal tee as shown,
Fig. 10.
CAUTION
Over tightening locknut may tear O-ring or
distort threads in pump manifold outlet.
Fig. 9
Fig. 10
9
ARM STOP (REF FIG. 21) IS LOCATED IN THE
YOKE TUBE CLOSEST TO THE POWER UNIT.
POSITION ARM STOP AS SHOWN.
OVERHEAD HOSE ROUTING
11. Hoses: Clean adapters and hose. Inspect all threads
for damage and hose ends to be sure they are crimped.
Adapter & Hose Installation
A) Install item (2) with hose clamps, on power unit column
side connecting it to the cylinder (1) first.
B) Install item (3) with hose clamps starting at left
column cylinder (5) and working toward the right column.
All excess hose should be at bends & inside overhead
assembly.
C) Connect item (2) & item (3) to Tee (4).
IMPORTANT: All O-ring face seal connections should be
torqued to 18-20 ft. lbs.
NOTE: Route Power Unit hose inside columns using slots
provided at column base, Fig. 11, Fig. 12, and Fig. 13. Route
Overhead Hose in column channel on outside of column to
inside of column extensions. Attach to column extensions
with pipe clamp and route up and thru hole in each end of
the overhead.
COLUMN EXTENSION
HOSE ROUTING
HOSE CLIP
LOCATION
HOSE CLIP
LOCATION
Fig. 12
Fig. 11
10
1st Cable2nd Cable
Upper Sheaves
Lower Sheaves
Long Cable Threads
Located on Top
ITEM QTY. DESCRIPTION
1 2 Hydraulic Cylinder
2 1 Power Unit Hose
3 1 Overhead Hose
4 1 Branch Tee
5 3 Hose Clips(5/8")
5 3 5/16"-18NC x 3/8” lg. PHMS
6 1 Hose Clips(1/2")
6 1 5/16"-18NC x 3/8” lg. PHMS
7 4 Hose Clips(5/8")
7 4 5/16"-18NC x 1/2” lg. PHMS
7 4 5/16"-18NC Nut
12. Equalizer Cables: Fig. 15 describes general cable
arrangements. It is easier to tie-off lower (short) cable
studs first. Notice, long cable studs must be located on
top, Fig. 14.
A) Run cable stud up through the lower tie-off plate, and/
or bracket(s), and/or spacer(s) depending on the lift
model, Fig. 15.
B) Push cable up until stud is above top of carriage Fig.
15.
1
2
3
4
5
7
7
6
7
7
5
5
Hose runs down
Passenger
Side
approach side to
cylinder on left column.
Hose runs through holes in
extensions, then through
holes in overhead.
Cylinder bleeders
Torque values
15 ft. lbs. Minimum
20 ft. lbs. Maximum
Fig. 13
Fig. 14
C) Run nylon insert locknut onto studs so that 1/2" ex-
tends out from locknut Fig. 15.
D) Pull cables back down through carriage Fig. 15.
E) Run cable overhead and tie-off top (long) cable studs
and torque to about 100 in-lbs., see Fig. 14 & Fig. 15.
11
CABLE TIE OFF
OPTION 1 AND 1A
NARROW
STANDARD
WIDE
OVERHEAD
SHEAVE INSTALL
CABLE TIE OFF
OPTION 2
CABLE TIE OFF
OPTION 3
BRACKET
WASHER
SHEAVE
CLIP
RING
CLIP
RING
NUT LOCATION
FOR OPTION 1
NUT LOCATION
FOR OPTION 1A
OVERHEAD SHEAVE PLACEMENT Fig. 15
***Longer threaded side must always be tie - off at upper tie- off (1 and 1a)
***Overhead must have matching sheave placement on both sides to be installed correctly
Cable Height
Stance
Narrow
(Pin hole to Pin hole 119.375)
Standard
(125.375)
Wide
(131.375)
484,
standard
ceiling
198” Upper Tie-off
1
Lower Tie-off
3 + 12”spacer
Upper Tie-off
1a
Lower Tie-off
3
Upper Tie-off
1
Lower Tie-off
3
192” Upper Tie-off
1
Lower Tie-off
2
Upper Tie-off
1a
Lower Tie-off
3 + 12”spacer
Upper Tie-off
1
Lower Tie-off
3 + 12”spacer
186” Upper Tie-off
1
Lower Tie-off
2 + 12”spacer
Upper Tie-off
1a
Lower Tie-off
2
Upper Tie-off
1
Lower Tie-off
2
180” Upper Tie-off
1a
Lower Tie-off
2 + 18” spacer
Upper Tie-off
1a
Lower Tie-off
2 + 12”spacer
Upper Tie-off
1
Lower Tie-off
2 + 12”spacer
436, low
ceiling
174” Upper Tie-off
1
Lower Tie-off
3 + 12”spacer
Upper Tie-off
1a
Lower Tie-off
3
Upper Tie-off
1
Lower Tie-off
3
168” Upper Tie-off
1
Lower Tie-off
2
Upper Tie-off
1a
Lower Tie-off
3 + 12”spacer
Upper Tie-off
1
Lower Tie-off
3 + 12”spacer
162” Upper Tie-off
1
Lower Tie-off
2 + 12”spacer
Upper Tie-off
1a
Lower Tie-off
2
Upper Tie-off
1
Lower Tie-off
2
12
Latch Control
Plate
1/4"-20NC x 1-3/4"
HHCS & Nylon Locknut
Clevis Pin &
Retaining Rings
Latch Spring Located
On Opposite Side of
Latch Control Plate
Locking Latch
Fully Assembled Latch
Dampening
Spacer
Air Cylinder
Clevis
Air Cylinder
Bracket
Lowering
Switch
Union Tee
To Left Column
Air Cylinder
To Main Air Supply
Note: Use an Operational
Air Pressure of 90-100 psi
1/4" Male
Connector
13. Locking Latch & Air Cylinders:
A) To install cylinder, first slip dampening spacer over rod
with rod in retracted position as shown below, Fig. 16.
B) Put locknut on threaded shaft and run it down to the
dampening spacer.
C) Let rod extend and thread locknut down 1-1/2 more
turns.
D) Screw Bracket Clevis onto shaft, position, and tighten
locknut securely, Fig. 16.
E) Slide latch control plate into top cylinder Bracket
Clevis.
F) Insert Pivot Pin through hole in bracket and Latch
Plate. Install one clip ring on each side of Upper Pin.
G) Extend cylinder where column Pivot Bracket is to be
mounted.
Note: Absence of air filter/regulator/lubricator will
void the warranty on all pneumatic components.
H) Slide one side of lower Pivot Pin (pre-installed & fixed
in cylinder) into one half of the column Pivot Bracket.
Install Pivot Bracket into column using (2) 1/4"-20NC x 3/8"
lg. PHMS, Fig. 16.
I) Install other half of Pivot Bracket the same way.
J) Install air lines from main air supply (with filter) to
latch release air valve. Install air line from lathch release
air valve to union tee then to the right column air cylinder.
K) Install air line from union tee to left column air cylin-
der, Fig. 18.
L) Route airlines along and wire tie to the hydraulic
hoses.
Fig. 16
13
5/16-18NC x 3/8" lg. PHCS
Latch Control
Cover
Air Line
Tubing
Push
Sleeve
Locking Latch Engagement Test:
A) Raise carriages past the first latch position and then
lower onto latches.
B) Check that the latches have fully engaged when the
release switch is not depressed.
C) Raise carriages fully off latches. Now depress release
switch and check that the latches have fully disengaged.
D) Check for air leaks, make necessary adjustments or
repairs if required.
E) Install latch covers with 5/16"-18NC x 3/8" lg. PHCS,
Fig. 17.
Note: Cut provided tubing with sharp blade to length
as required. Tubing must be cut square with no burrs.
To assemble air line tubing into fitting, use firm, manual
pressure to push tubing into fitting until it bottoms, see
below. If removal of the air line tubing from the fitting is
ever required, hold Push Sleeve in (against fitting) and
at the same time, pull out on tubing.
Fig. 17
Overhead
Assembly
To Main Air Supply
APPROACH
Rear View of Lift
Fig. 18
14
14. Electrical: Have a certified electrician run appropriate
power supply to motor, Figs. 19 and 20. Size wire for 20
amp circuit. See Motor Operating Data Table.
CAUTION
Never operate the motor on line voltage less
than 208V. Motor damage may occur.
IMPORTANT: Use separate circuit for each power unit.
Protect each circuit with time delay fuse or circuit breaker.
For single phase 208-230V, use 30 amp fuse. For wiring see
Figs. 19 and 20. All wiring must comply with NEC and all
local electrical codes.
Note: 60Hz. single phase motor CAN NOT be run on 50Hz.
line without a physical change in the motor.
15. Overhead switch: Check overhead switch assembly
to assure that switch bar is depressing switch plunger
sufficiently to actuate the switch. The overhead switch is
wired normally open, see Fig. 20. Lift will not operate until
weight of switch bar is depressing switch plunger. Verify
that Power Unit stops working when switch bar is raised,
and re-starts when the bar is released.
CAUTION
When bleeding, hold a shop cloth over
bleeder screw to buffer the air and fluid while bleeder-
valve is open.
16. Oil Filling & Bleeding: Use Dexron III ATF, or
Hydraulic Fluid that meets ISO 32 specifications. Remove
fill-breather cap, Fig. 20. Pour in (8) quarts of fluid. Start
unit, raise lift about 2 ft. Open cylinder bleeders approx. 2
turns, Fig. 13.
Close bleeders when fluid streams. Torque values for the
bleeders are 15 ft. lb. minimum and 20 ft lb. maximum. Fully
lower lift. Add more fluid until it reaches fill line on the
tank. System capacity is (14) quarts. Replace fill-breather
cap.
CAUTION
If fill-breather cap is lost or broken, order
replacement. Reservoir must be vented.
Single Phase Power Unit
MOTOR OPERATING DATA TABLE - SINGLE PHASE
LINE VOLTAGE RUNNING MOTOR VOLTAGE RANGE
208-230V 50Hz. 197-253V
208-230V 60Hz. 197-253V
Note: 60Hz. Single phase motor CAN NOT be run on 50Hz.
line without a physical change in the motor.
Overhead Switch
Max. Voltage: 277V
Max. Current: 25A
Connect supply to wires in box.
Attach ground wire to screws
provided.
Fill Breather Cap
Attach ground wire here.
208-230V 60Hz
Single Phase
Attach black wire
to black wire. Attach white
wire to red wire.
Black Green
White
M
230V
60Hz
1 Ø
Black
Green
White
Overhead
Limit Switch Up
Switch
White
Black Black
NOTE: Assure cord used for connection
between the overhead switch and power
unit is of the type specified in:
UL201, Sections 10.1.1.3 & 10.1.1.4
(Example: SO, G, STO) Size for 25 amp
circuit. See UL 201, Section 15 for proper
wiring requirements for this connection.
Fig. 20
Fig. 19
15
ARM STOP
ARM PIN
ARM
ARM STOP IS LOCATED IN THE YOKE
TUBE CLOSEST TO THE POWER UNIT.
POSITION ARM STOP AS SHOWN.
Fig. 21
Fig. 22
17. Arm Restraints & Superstructure:
Before installing arms, grease arm pins and holes with
lithium grease. Slide arm onto yoke and install the arm
pins.
Note: Install Arm Stop only in the yoke tube closest to the
Power Unit as shown in Fig. 21.
(12) 3/8-16NC x 1-1/2" lg. HHCS
(12) 3/8" Spring Lockwashers
Restraint Gear
Rounded
Edge Up
"TOP" will be
marked on top side
of restraint gear
Arm
Arm Clevis
Install arm restraint gear over pin and into the slot in the
arm pin ensuring the side of the gear marked TOP is facing
upward. Fig. 22.
16
Release or lower pin
to activate restraint
Gears will
mesh
together,
closing
clearance
gap.
(12) 3/8" - 16NC x 1-1/2" Lg. HHCS
(12) 3/8" Spring Lockwashers
18. Wheel Spotting Dishes: Position wheel spotting
dishes as described in Fig. 1. Drill (4) 3/8" holes 2 1/2" deep
in concrete floor using holes in wheel spotting dishes as
guide. Drive all anchors, provided, into concrete to secure
dish.
Note: To check operation of arm restraints, raise carriage
1" min. from full down position. Pull up on pin-ring
and adjust arms to desired position. To engage
restraint, let pin-ring down allowing gear teeth to
mesh together. It may be necessary to rotate arm
slightly to engage gear teeth.
Fig. 24
Note: Pin, Ring, Spring and Gear Block
are pre-assembled at factory. No set
up required.
Arm slides onto yoke
clevis and under
restraint Gear Block
Pull up on pin ring
to raise Gear Block
Restraint Gear Gear Block
Allow enough
gap clearance
for Restraint
Gear to slide
under block
Fig. 23
After installing arm pin, torque the three Restraint Gear
bolts to 30-34 Ft-Lbs. Let the Gear Block down allowing
the teeth of the Restraint Gear and Gear Block to mesh
together, Fig. 24.
17
WARNING
(2) qty. 10" adapter extensions and (4) qty.
5" adapter extensions are supplied with each lift. These
extensions should not be stacked more than 15" high.
24. Upon completion of the assembly of the lift, the lift
is to be operated to assure proper function. Observe
for locks operating in all locking positions, each side
lifts equally, hydraulics do not leak, all electrical
controls function as labeled, all pneumatics are functional
and leak free, ramps rotate freely (if applicable), and
proper clearances with all items in bay have been
maintained.
Operate the lift with a typical vehicle and observe to
assure the same items for proper functioning.
19. Door Bumper Installation:
1) Press bumpers on column edge and carriage, Fig. 25.
Note: Door Bumpers may need to be installed in different
areas depending upon type(s) of vehicles used. The
above installation is the most recommended.
20. Pressure Test: Run lift to full rise and keep motor
running for 5 seconds. Stop and check all hose connec-
tions. Tighten or reseal if required. Repeat air bleeding of
cylinders.
21. Final Adjustments: Raise lift to check equalizer cable
tension. Below carriage, grasp adjacent cables between
thumb and forefinger, with about 15 lbs. effort you should
just pull the cables together. Adjust at upper tie-offs, Fig.
15.
22. Decal Location: Install enclosed pinch point decals.
Place (1) decal on each column, Fig. 26.
Fig. 25
23. Adapter Rack: Install adapter rack, Fig. 27. Place
extension in racks.
21"
Door Bumpers
Place WARNING decal
a minimum of 8" from
the bottom of the decal
to the ground.
WARNING
Keep feet
clear of lift
while lowering
WARNING
Keep feet
clear of lift
while lowering
(2) 10" Extensions
(2) 5/16" x 3/8" Lg.
Pan Head Screws
(4) 5" Extensions
Adapter Rack
Fig. 27
Fig. 26
18
REMOVE FRONT COVER
AND THIS LOWER COVER
PUSH NUTS HOLD BOLTS
AND SPLASH SHIELD TO BRACKET
5/16"-18NC x 1" LONG BOLT
ON ONE BOLT,
PLACE (2) 5/16" STAR WASHERS
25. Power Unit:
A) First, install (1) star washer onto one of the (4)
5/16”-18NC x 1” long HHCS. This is very important
for grounding.
B) Put the (4) 5/16”-18NC x 1” HHCS thru holes in the
power unit bracket and splash shield using push-
nuts to hold in place, Fig. 28.
C) Mount power unit with motor up to the column
bracket and install (2) 5/16” star washers and
(4) 5/16” nuts.
26. DC Control Cabinet:
A) First, remove front plastic covers and lower cover,
Fig. 29, and set aside to be reinstalled later.
Fig. 28
Fig. 29
SPO16 - SPO20 2-Post DC Installation
Recommended Battery Specifications
Normal Operation and Life High Use (15 minutes or less between lift
cyles) or increase in life under normal use
Battery Type Standard Lead Acid Absorbed Glass Mat (AGM) Technology
Voltage 12V 12V
Size Group 24 Group 24
Cold Cranking Amps 525 710
Terminal Location Top Top
Note: If a single battery fails during use the system should be evaluated to determine if the
second battery should be replaced at the same time to avoid down time at a later date due to
issues with the battery.
19
INSTALL 3/8 NPT STRAIN
RELIEF AND ROUTE FA9190-6
OVERHEAD SWITCH CABLE
THROUGH THE STRAIN
RELIEF (ATTACHED TO THE
MOTOR CONTACTOR)
B) Install included 3/8 NPT strain relief and nut to
the back of the cabinet and route the FA9190-6
over head switch cable through the strain relief,
Figure 30. The FA9190-6 overhead switch cable
is shipped attached to the grounding bolt inside
the DC control cabinet.
Fig. 30
C) Attach battery cabinet mounting bracket to the
cabinet with (2) 5/16"-18NC x 1" lg. flange head
cap screws and nuts as shown, Figure 30a.
(2) 5/16"-18NC HEX FLGD
WZLOCK NUT
BATTERY CABINET
MOUNTING BRACKET
(2) 5/16"-18NC x 1" Lg. HEX FLGD
WZLOCK HHCS
Fig. 30a
20
MOUNT CABINET
SO THAT SLOTS
SLIDE AROUND
POWER UNIT
BRACKET FLANGES
NOTE: SIDE PANEL NOT SHOWN
MOUNT CABINET
SO THAT SLOTS
SLIDE AROUND
POWER UNIT
BRACKET FLANGES
D) Mount DC control cabinet by sliding slots around
the power unit bracket flanges, Figure 31 and 32.
Fig. 31 Fig. 32

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