B&R Industries AP1000 User manual

Automation Panel 1000 -
Hygienic design
User's manual
Version: 2.00 (April 2021)
Order no.: MAAP1000.HY-ENG

Publishing information
B&R Industrial Automation GmbH
B&R Strasse 1
5142 Eggelsberg
Austria
Telephone: [phone]
Fax: [phone]
[email protected]
Disclaimer
All information in this manual is current as of its creation. The contents of this manual are subject to change without
notice. B&R Industrial Automation GmbH assumes unlimited liability in particular for technical or editorial errors
in this manual only (i) in the event of gross negligence or (ii) for culpably inflicted personal injury. Beyond that,
liability is excluded to the extent permitted by law. Liability in cases in which the law stipulates mandatory unlimited
liability (such as product liability) remains unaffected. Liability for indirect damage, consequential damage, business
interruption, loss of profit or loss of information and data is excluded, in particular for damage that is directly or
indirectly attributable to the delivery, performance and use of this material.
B&R Industrial Automation GmbH notes that the software and hardware designations and brand names of the
respective companies used in this document are subject to general trademark, brand or patent protection.
Hardware and software from third-party suppliers referenced in this manual is subject exclusively to the respective
terms of use of these third-party providers. B&R Industrial Automation GmbH assumes no liability in this regard.
Any recommendations made by B&R Industrial Automation GmbH are not contractual content, but merely non-
binding information for which no liability is assumed. When using hardware and software from third-party suppliers,
the relevant manuals of these third-party suppliers must additionally be consulted and, in particular, the safety
guidelines and technical specifications contained therein must be observed. The compatibility of the products from
B&R Industrial Automation GmbH described in this manual with hardware and software from third-party suppliers
is not contractual content unless this has been separately agreed in individual cases; in this respect, warranty for
such compatibility is excluded in any case, and it is the sole responsibility of the customer to verify this compatibility
in advance.
1438764754103-2.00

Table of contents
1 Introduction................................................................................................................6
1.1 Manual history.................................................................................................................................................6
1.2 Information about this document.................................................................................................................... 6
1.2.1 Organization of notices..............................................................................................................................6
1.2.2 Guidelines.................................................................................................................................................. 6
2 General safety guidelines........................................................................................ 7
2.1 Intended use................................................................................................................................................... 7
2.2 Protection against electrostatic discharge...................................................................................................... 7
2.2.1 Packaging.................................................................................................................................................. 7
2.2.2 Regulations for proper ESD handling....................................................................................................... 7
2.3 Regulations and measures............................................................................................................................. 7
2.4 Transport and storage.................................................................................................................................... 8
2.5 Installation....................................................................................................................................................... 8
2.6 Operation.........................................................................................................................................................8
2.6.1 Protection against contact with electrical parts.........................................................................................8
2.6.2 Ambient conditions - Dust, moisture, aggressive gases........................................................................... 8
2.6.3 Programs, viruses and malicious programs..............................................................................................9
2.7 Cybersecurity disclaimer for products............................................................................................................ 9
3 System overview..................................................................................................... 10
3.1 Information about this user's manual............................................................................................................10
3.2 Description of individual modules................................................................................................................. 10
3.2.1 AP1000 panels........................................................................................................................................ 10
3.2.2 Link modules........................................................................................................................................... 10
3.3 System components / Configuration.............................................................................................................11
3.4 Overview........................................................................................................................................................12
4 Technical data......................................................................................................... 13
4.1 Complete system.......................................................................................................................................... 13
4.1.1 Connection options..................................................................................................................................13
4.1.1.1 SDL operation.................................................................................................................................... 13
4.1.1.2 DVI operation..................................................................................................................................... 15
4.1.1.3 SDL3 operation.................................................................................................................................. 17
4.1.1.4 SDL4 operation.................................................................................................................................. 18
4.1.2 Electrical properties................................................................................................................................. 19
4.1.2.1 Block diagrams...................................................................................................................................19
4.1.2.2 Power calculation...............................................................................................................................20
4.1.3 Mechanical properties..............................................................................................................................21
4.1.3.1 Installation diagrams.......................................................................................................................... 21
4.1.3.2 Spacing for air circulation.................................................................................................................. 22
4.1.3.3 Mounting orientations.........................................................................................................................23
4.1.3.4 Weight specifications......................................................................................................................... 24
4.1.4 Environmental properties.........................................................................................................................25
4.1.4.1 Temperature specifications................................................................................................................ 25
4.1.4.2 Relative humidity................................................................................................................................28
4.1.4.3 Vibration and shock........................................................................................................................... 28
4.1.4.4 Degree of protection.......................................................................................................................... 28
4.1.5 Device interfaces..................................................................................................................................... 29
4.1.5.1 SDL/DVI receiver (5DLSDL.1001-00)................................................................................................ 29
4.1.5.2 SDL3 receiver (5DLSD3.1001-00)..................................................................................................... 34
4.1.5.3 SDL4 receiver (5DLSD4.1001-00)..................................................................................................... 38
4.1.6 Features of AP1000 panels.................................................................................................................... 41
4.1.6.1 RFID read/write unit...........................................................................................................................41
4.2 Individual components.................................................................................................................................. 42
4.2.1 Panels...................................................................................................................................................... 42
4.2.1.1 5AP1120.0702-I00..............................................................................................................................42
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Table of contents
4.2.1.2 5AP1125.1043-I00..............................................................................................................................44
4.2.1.3 5AP1125.1044-I00..............................................................................................................................46
4.2.1.4 5AP1125.1505-I00..............................................................................................................................48
4.2.2 Link modules........................................................................................................................................... 50
4.2.2.1 5DLSDL.1001-00................................................................................................................................50
4.2.2.2 5DLSD3.1001-00................................................................................................................................52
4.2.2.3 5DLSD4.1001-00................................................................................................................................54
5 Installation and wiring............................................................................................ 56
5.1 Basic information...........................................................................................................................................56
5.2 Installation cutout requirements.................................................................................................................... 58
5.3 Mounting an Automation Panel 1000 with retaining clips.............................................................................58
5.4 Switch the link module..................................................................................................................................60
5.5 Connecting to the power grid....................................................................................................................... 60
5.5.1 Installing the DC power cable................................................................................................................. 61
5.5.1.1 Wiring................................................................................................................................................. 61
5.5.2 Connecting the power supply to a B&R device...................................................................................... 62
5.5.3 Grounding concept - Functional ground..................................................................................................63
5.6 Connecting cables.........................................................................................................................................64
6 Commissioning........................................................................................................65
6.1 Basic information...........................................................................................................................................65
6.2 Switching on the device for the first time..................................................................................................... 65
6.2.1 General information before switching on the device...............................................................................65
6.2.2 Switching on the Automation Panel........................................................................................................ 65
6.3 Touch screen calibration............................................................................................................................... 66
6.3.1 Single-touch (analog resistive)................................................................................................................ 66
6.3.1.1 Windows 10 IoT Enterprise 2019 LTSC............................................................................................ 66
6.3.1.2 Windows 10 IoT Enterprise 2016 LTSB............................................................................................ 66
6.3.1.3 Windows 10 IoT Enterprise 2015 LTSB............................................................................................ 66
6.3.1.4 Windows Embedded 8.1 Industry Pro............................................................................................... 66
6.3.1.5 Windows 7 Professional / Ultimate....................................................................................................66
6.3.1.6 Windows Embedded Standard 7 Embedded / Premium................................................................... 66
6.3.1.7 Windows XP Professional..................................................................................................................66
6.3.1.8 Windows Embedded Standard 2009................................................................................................. 66
6.4 Display brightness control.............................................................................................................................67
6.4.1 Adjusting in SDL / SDL3 / SDL4 mode...................................................................................................67
6.4.2 Adjusting in DVI operation...................................................................................................................... 67
7 Software................................................................................................................... 68
7.1 Upgrade information......................................................................................................................................68
7.1.1 Automation Panel firmware upgrade.......................................................................................................68
7.2 Automation Runtime......................................................................................................................................69
7.2.1 General information................................................................................................................................. 69
7.2.2 Automation Runtime Embedded (ARemb)..............................................................................................69
7.3 ADI Control Center....................................................................................................................................... 70
7.3.1 Functions................................................................................................................................................. 70
7.3.2 Installation................................................................................................................................................70
7.4 ADI Development Kit.................................................................................................................................... 71
7.5 ADI .NET SDK.............................................................................................................................................. 72
7.6 HMI Service Center...................................................................................................................................... 73
7.6.1 5SWUTI.0001-000................................................................................................................................... 73
7.6.1.1 General information............................................................................................................................73
7.6.1.2 Order data.......................................................................................................................................... 73
8 Maintenance.............................................................................................................74
8.1 Cleaning........................................................................................................................................................ 74
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Table of contents
8.2 User tips for increasing the service life of the display..................................................................................75
8.2.1 Backlight.................................................................................................................................................. 75
8.2.1.1 Measures to maintain backlight service life.......................................................................................75
8.2.1.2 How can the service life of backlights be extended?........................................................................ 75
8.2.2 Image persistence................................................................................................................................... 75
8.2.2.1 What causes image persistence?......................................................................................................75
8.2.2.2 How can image persistence be reduced?......................................................................................... 75
8.3 Pixel errors....................................................................................................................................................75
8.4 Repairs/Complaints and replacement parts..................................................................................................75
9 Accessories............................................................................................................. 77
9.1 General accessories..................................................................................................................................... 77
9.1.1 Accessories - Order data........................................................................................................................ 77
9.2 Terminal block power supply........................................................................................................................77
9.2.1 0TB103.9x................................................................................................................................................77
9.2.1.1 General information............................................................................................................................77
9.2.1.2 Order data.......................................................................................................................................... 77
9.2.1.3 Technical data....................................................................................................................................77
9.3 USB flash drives........................................................................................................................................... 79
9.3.1 5MMUSB.xxxx-01.................................................................................................................................... 79
9.3.1.1 General information............................................................................................................................79
9.3.1.2 Order data.......................................................................................................................................... 79
9.3.1.3 Technical data....................................................................................................................................79
9.3.1.4 Temperature/Humidity diagram..........................................................................................................80
9.3.2 5MMUSB.032G-02...................................................................................................................................81
9.3.2.1 General information............................................................................................................................81
9.3.2.2 Order data.......................................................................................................................................... 81
9.3.2.3 Technical data....................................................................................................................................81
9.3.2.4 Temperature/Humidity diagram..........................................................................................................82
9.4 Cables........................................................................................................................................................... 83
9.5 Replacement gaskets....................................................................................................................................84
9.5.1 5ACCRAP1.0000-000, 5ACCRAP1.0001-000, 5ACCRAP1.0002-000................................................... 84
9.5.1.1 General information............................................................................................................................84
9.5.1.2 Order data.......................................................................................................................................... 84
9.5.1.3 Technical data....................................................................................................................................84
10 International and national certifications.............................................................85
10.1 Directives and declarations.........................................................................................................................85
10.1.1 CE marking............................................................................................................................................85
10.1.2 EMC Directive........................................................................................................................................85
10.1.3 Low voltage directive.............................................................................................................................85
10.2 Certifications................................................................................................................................................86
10.2.1 UL certification.......................................................................................................................................86
11 Environmentally friendly disposal.......................................................................87
11.1 Separation of materials............................................................................................................................... 87
A.A Abbreviations................................................................................................................................................ 88
A.B Viewing angles............................................................................................................................................. 88
A.3 Chemical resistance..................................................................................................................................... 89
A.3.1 Autotex panel overlay (polyester)........................................................................................................... 89
Automation Panel 1000 - Hygienic design user's manual V2.00 5

Introduction
1 Introduction
Information:
B&R makes every effort to keep documents as current as possible. The latest versions are available
for download on the B&R website (www.br-automation.com).
1.1 Manual history
Version Date Change
2.00 April 2021 •Editorial revisions.
1.60 July 2018 •Added UL certification.
•Added SDL4.
1.50 January 2018 •Updated chapter "Electrical characteristics".
•Updated chapter "Standards and certifications".
1.40 November 2017 •Updated chapter "Individual components".
1.30 May 2017 •Updated user's manual.
1.20 December 2016 •Chapter 3: Changed mounting an Automation Panel 1000 with retaining clips.
1.10 April 2016 •Adding the temperature data
1.00 August 2015 •First version
1.2 Information about this document
This document is not intended for end customers! The safety guidelines required for end customers
must be incorporated into the operating instructions for end customers in the respective national lan-
guage by the machine manufacturer or system provider.
1.2.1 Organization of notices
Safety notices
Contain only information that warns of dangerous functions or situations.
Signal word Description
Danger! Failure to observe these safety guidelines and notices will result in death, severe injury or substantial damage to property.
Warning! Failure to observe these safety guidelines and notices can result in death, severe injury or substantial damage to property.
Caution! Failure to observe these safety guidelines and notices can result in minor injury or damage to property.
Notice! Failure to observe these safety guidelines and notices can result in damage to property.
General notices
Contain useful information for users and instructions for avoiding malfunctions.
Signal word Description
Information: Useful information, application tips and instructions for avoiding malfunctions.
1.2.2 Guidelines
European dimension standards apply to all dimension diagrams.
All dimensions in millimeters.
Unless otherwise specified, the following general tolerances apply:
Nominal dimension range General tolerance per
DIN ISO 2768 medium
Up to 6 mm ±0.1 mm
Over 6 to 30 mm ±0.2 mm
Over 30 to 120 mm ±0.3 mm
Over 120 to 400 mm ±0.5 mm
Over 400 to 1000 mm ±0.8 mm
6 Automation Panel 1000 - Hygienic design user's manual V2.00

General safety guidelines
2 General safety guidelines
2.1 Intended use
Programmable logic controllers, operating and monitoring devices (e.g. industrial PCs, Power Panels, Mobile Pan-
els) as well as uninterruptible power supplies from B&R have been designed, developed and manufactured for
normal use in industry. They have not been designed, developed and manufactured for use that involves fatal
risks or hazards that could result in death, injury, serious physical harm or other loss without the assurance of
exceptionally stringent safety precautions. In particular, this includes the use of these systems to monitor nuclear
reactions in nuclear power plants, flight control systems, air traffic control, the control of mass transport vehicles,
medical life support systems and the control of weapon systems.
2.2 Protection against electrostatic discharge
Electrical assemblies that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical assemblies with housing:
Do not require special ESD packaging but must be handled properly (see "Electrical assemblies with hous-
ing").
•Electrical assemblies without housing:
Are protected by ESD-suitable packaging.
2.2.2 Regulations for proper ESD handling
Electrical assemblies with housing
•Do not touch the connector contacts of connected cables.
•Do not touch the contact tips on circuit boards.
Electrical assemblies without housing
The following applies in addition to "Electrical assemblies with housing":
•All persons handling electrical assemblies and devices in which electrical assemblies are installed must
be grounded.
•Assemblies are only permitted to be touched on the narrow sides or front plate.
•Always place assemblies on suitable surfaces (ESD packaging, conductive foam, etc.). Metallic surfaces
are not suitable surfaces!
•Assemblies must not be subjected to electrostatic discharges (e.g. due to charged plastics).
•A minimum distance of 10 cm from monitors or television sets must be maintained.
•Measuring instruments and devices must be grounded.
•Test probes of floating potential measuring instruments must be discharged briefly on suitable grounded
surfaces before measurement.
Individual components
•ESD protective measures for individual components are implemented throughout B&R (conductive floors,
shoes, wrist straps, etc.).
•The increased ESD protective measures for individual components are not required for handling B&R
products at customer locations.
2.3 Regulations and measures
Electronic devices are generally not failsafe. If the programmable logic controller, operating or control device or
uninterruptible power supply fails, the user is responsible for ensuring that connected devices (such as motors)
are brought to a safe state.
Automation Panel 1000 - Hygienic design user's manual V2.00 7

General safety guidelines
When using programmable logic controllers as well as when using operating and monitoring devices as control
systems in conjunction with a Soft PLC (e.g. B&R Automation Runtime or similar product) or Slot PLC (e.g. B&R
LS251 or similar product), the safety measures that apply to industrial controllers (protection by protective equip-
ment such as emergency stops) must be observed in accordance with applicable national and international regu-
lations. This also applies to all other connected devices, such as drives.
All work such as installation, commissioning and servicing are only permitted to be carried out by qualified person-
nel. Qualified personnel are persons who are familiar with the transport, installation, assembly, commissioning and
operation of the product and have the appropriate qualifications for their job (e.g. IEC 60364). National accident
prevention regulations must be observed.
The safety guidelines, information about connection conditions (nameplate and documentation) and limit values
specified in the technical data must be read carefully before installation and commissioning and must be strictly
observed.
2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical stress, temperature,
humidity, aggressive atmosphere).
2.5 Installation
•The devices are not ready for use and must be installed and wired according to the requirements of this
documentation in order to comply with EMC limit values.
•Installation must be carried out according to the documentation using suitable equipment and tools.
•Devices are only permitted to be installed in a voltage-free state and by qualified personnel. The control
cabinet must first be disconnected from the power supply and secured against being switched on again.
•General safety regulations and national accident prevention regulations must be observed.
•The electrical installation must be carried out in accordance with relevant regulations (e.g. line cross section,
fuse protection, protective ground connection).
2.6 Operation
2.6.1 Protection against contact with electrical parts
In order to operate programmable logic controllers, operating and monitoring devices and uninterruptible power
supplies, it is necessary for certain components to carry dangerous voltages over 42 VDC. Touching one of these
components can result in a life-threatening electric shock. There is a risk of death, serious injury or damage to
property.
Before switching on programmable logic controllers, operating and monitoring devices and uninterruptible power
supplies, it must be ensured that the housing is properly connected to ground potential (PE rail). Ground connec-
tions must also be made if the operating and monitoring device and uninterruptible power supply are only connect-
ed for testing purposes or only operated for a short time!
Before switching on, live parts must be securely covered. All covers must be kept closed during operation.
2.6.2 Ambient conditions - Dust, moisture, aggressive gases
The use of operating and monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels) and uninterruptible
power supplies in dusty environments must be avoided. This can otherwise result in dust deposits that affect the
functionality of the device, especially in systems with active cooling (fans), which may no longer ensure sufficient
cooling.
The presence of aggressive gases in the environment can also result in malfunctions. In combination with high
temperature and relative humidity, aggressive gases – for example with sulfur, nitrogen and chlorine components
– trigger chemical processes that can very quickly impair or damage electronic components. Blackened copper
surfaces and cable ends in existing installations are indicators of aggressive gases.
When operated in rooms with dust and condensation that can endanger functionality, operating and monitoring
devices such as Automation Panels or Power Panels are protected on the front against the ingress of dust and
moisture when installed correctly (e.g. cutout installation). The back of all devices must be protected against the
ingress of dust and moisture, however, or the dust deposits must be removed at suitable intervals.
8 Automation Panel 1000 - Hygienic design user's manual V2.00

General safety guidelines
2.6.3 Programs, viruses and malicious programs
Any data exchange or installation of software using data storage media (e.g. floppy disk, CD-ROM, USB flash
drive) or via networks or the Internet poses a potential threat to the system. It is the direct responsibility of the user
to avert these dangers and to take appropriate measures such as virus protection programs and firewalls to protect
against them and to use only software from trustworthy sources.
2.7 Cybersecurity disclaimer for products
B&R products communicate via a network interface and were developed for secure connection with internal and,
if necessary, other networks such as the Internet.
Information:
In the following, B&R products are referred to as "product" and all types of networks (e.g. internal
networks and the Internet) are referred to as "network".
It is the sole responsibility of the customer to establish and continuously ensure a secure connection between
the product and the network. In addition, appropriate security measures must be implemented and maintained
to protect the product and entire network from any security breaches, unauthorized access, interference, digital
intrusion, data leakage and/or theft of data or information.
B&R Industrial Automation GmbH and its subsidiaries are not liable for damages and/or losses in connection
with security breaches, unauthorized access, interference, digital intrusion, data leakage and/or theft of data or
information.
The aforementioned appropriate security measures include, for example:
•Segmentation of the network (e.g. separation of the IT network from the control network1))
•Use of firewalls
•Use of authentication mechanisms
•Encryption of data
•Use of anti-malware software
Before B&R releases products or updates, they are subjected to appropriate functional testing. Independently of
this, we recommend that our customers develop their own test processes in order to be able to check the effects
of changes in advance. Such changes include, for example:
•Installation of product updates
•Significant system modifications such as configuration changes
•Deployment of updates or patches for third-party software (non-B&R software)
•Hardware replacement
These tests should ensure that implemented security measures remain effective and that systems in the customer's
environment behave as expected.
1) The term "control network" refers to computer networks used to connect control systems. The control network can be divided into zones, and there can be
several separate control networks within a company or site. The term "control systems" refers to all types of B&R products such as controllers (e.g. X20), HMI
systems (e.g. Power Panel T30), process control systems (e.g. APROL) and supporting systems such as engineering workstations with Automation Studio.
Automation Panel 1000 - Hygienic design user's manual V2.00 9

System overview
3 System overview
3.1 Information about this user's manual
This user's manual contains all the necessary information for a functioning Automation Panel 1000 panel mount
device.
This user's manual applies to the modular Automation Panel 1000 product generation. For information about Au-
tomation Panel 920, 980, 981 and 982 systems, see the Automation Panel 900 user's manual. For information
about Automation Panel 9x3 systems, see the Automation Panel 9x3 user's manual.
Information:
All specifications in dimension diagrams and associated tables are in millimeters [mm].
3.2 Description of individual modules
3.2.1 AP1000 panels
AP1000 panels form the basis for the Automation Panel
1000, Panel PC 900, Panel PC 2100, Panel PC 2200
and Panel PC 3100 system families. A wide selection of
different display diagonals as well as panels with touch
screen and RFID are available. The panels can only be
operated as a complete system in combination with a
link module (Automation Panel 1000) or CPU board and
system unit (Panel PC 900, Panel PC 2100, Panel PC
2200, Panel PC 3100).
3.2.2 Link modules
Link modules have various graphics interfaces and con-
nections. An Automation Panel is put together by in-
stalling a link module onto a panel.
A link module cannot be operated without a panel.
10 Automation Panel 1000 - Hygienic design user's manual V2.00