B&R Automation PC 620 User manual

1Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Automation PC 620 with
945GME N270 CPU
board
User's Manual
Version: 1.10 (August 2010)
Model number: MAAPC620A-ENG
All information contained in this manual is current as of its creation/publication. We reserve the
right to change the contents of this manual without warning. The information contained herein is
believed to be accurate as of the date of publication; however, Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards to the products or
the documentation contained within this book. In addition, Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in
connection with or resulting from the furnishing, performance, or use of these products. The
software names, hardware names, and trademarks used in this manual are registered by the
respective companies.
MAAPC620A-ENG

2 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10

3Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Standards and certifications
Chapter 6: Accessories

4 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10

5Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Chapter 7: Maintenance / Servicing
Appendix A
Figure index
Table index
Model number index
Index

6 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10

7Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Table of contents
Chapter 1: General information ..................................................... 21
1. Manual history .................................................................................................................... 21
2. Safety notices ..................................................................................................................... 22
2.1 Intended use .................................................................................................................. 22
2.2 Protection against electrostatic discharges ................................................................... 22
2.2.1 Packaging ............................................................................................................... 22
2.2.2 Guidelines for proper ESD handling ....................................................................... 22
2.3 Policy and procedures ................................................................................................... 23
2.4 Transport and storage ................................................................................................... 23
2.5 Installation ..................................................................................................................... 23
2.6 Operation ....................................................................................................................... 24
2.6.1 Protection against touching electrical parts ............................................................ 24
2.6.2 Environmental conditions - dust, humidity, aggressive gases ................................ 24
2.6.3 Programs, viruses, and dangerous programs ......................................................... 25
2.7 Environmentally-friendly disposal .................................................................................. 25
2.7.1 Separation of materials ........................................................................................... 25
3. Organization of safety notices ............................................................................................ 26
4. Directives ............................................................................................................................ 26
5. Model numbers ................................................................................................................... 27
5.1 System units .................................................................................................................. 27
5.2 X945 CPU boards ......................................................................................................... 28
5.3 Heat sink ....................................................................................................................... 28
5.4 Main memory ................................................................................................................. 28
5.5 Drives ............................................................................................................................ 28
5.6 Interface options ............................................................................................................ 29
5.7 Fan kits .......................................................................................................................... 29
5.8 AP Link cards ................................................................................................................ 30
5.9 Accessories ................................................................................................................... 30
5.9.1 Supply voltage connectors ...................................................................................... 30
5.9.2 X2X and CAN plugs ................................................................................................ 30
5.9.3 Batteries .................................................................................................................. 30
5.9.4 CompactFlash cards ............................................................................................... 30
5.9.5 USB flash drives ..................................................................................................... 31
5.9.6 Cables ..................................................................................................................... 31
5.9.7 UPS module + accessories ..................................................................................... 33
5.9.8 PCI Ethernet cards .................................................................................................. 33
5.9.9 Miscellaneous ......................................................................................................... 33
5.10 Software ...................................................................................................................... 35
6. Typical topologies ............................................................................................................... 36
6.1 APC620 embedded for central control and visualization ............................................... 36
6.2 APC620 as visualization device .................................................................................... 37
Chapter 2: Technical data ............................................................. 39
1. Introduction ......................................................................................................................... 39
1.1 Features ........................................................................................................................ 40
1.2 Structure / configuration APC620 with 1, 2, 3 and 5 PCI slots ...................................... 41
Table of contents

8 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Table of contents
1.2.1 Selection guide - basic system ............................................................................... 42
1.2.2 Selection guide - Optional components .................................................................. 43
1.3 Structure / configuration APC620 embedded ................................................................ 45
2. Entire device ....................................................................................................................... 46
2.1 APC620, 1 PCI slot variant ............................................................................................ 46
2.1.1 Interfaces ................................................................................................................ 46
2.1.2 Technical data ......................................................................................................... 48
2.1.3 Dimensions ............................................................................................................. 51
2.2 APC620, 2 PCI slot variant ............................................................................................ 52
2.2.1 Interfaces ................................................................................................................ 52
2.2.2 Technical data ......................................................................................................... 54
2.2.3 Dimensions ............................................................................................................. 57
2.3 APC620, 3 PCI slot variant ............................................................................................ 58
2.3.1 Interfaces ................................................................................................................ 58
2.3.2 Technical data ......................................................................................................... 60
2.3.3 Dimensions ............................................................................................................. 62
2.4 APC620, 5 PCI slot variant ............................................................................................ 63
2.4.1 Interfaces ................................................................................................................ 63
2.4.2 Technical data ......................................................................................................... 65
2.4.3 Dimensions ............................................................................................................. 68
2.5 APC620 embedded variant ........................................................................................... 69
2.5.1 Interfaces ................................................................................................................ 69
2.5.2 Technical data ......................................................................................................... 71
2.5.3 Dimensions ............................................................................................................. 74
2.6 Ambient temperatures for systems with X945 CPU board ............................................ 75
2.6.1 Maximum ambient temperature .............................................................................. 76
2.6.2 Minimum ambient temperature ............................................................................... 77
2.6.3 How do you determine the maximum ambient temperature? ................................. 77
2.6.4 Temperature monitoring .......................................................................................... 78
2.7 Power management APC620 system unit with 1 PCI slot ............................................. 79
2.7.1 Supply voltage for the 5PC600.SX01-00 revision >= I0 .......................................... 79
2.7.2 Power calculation with 5PC600.SX01-00 revision >= I0 ......................................... 80
2.7.3 Supply voltage for the 5PC600.SX01-00 revision < I0 ............................................ 81
2.7.4 Power calculation with 5PC600.SX01-00 revision < I0 ........................................... 82
2.8 Power management APC620 system units with 2 PCI slots ......................................... 83
2.8.1 Supply voltage for the 5PC600.SX02-00 revision >= H0 and 5PC600.SX02-01 revision
>= K0) .............................................................................................................................. 83
2.8.2 Power calculation with 5PC600.SX02-00 revision >= H0 ....................................... 84
2.8.3 Power calculation with 5PC600.SX02-01 revision >= K0 ....................................... 85
2.8.4 Supply voltage for the 5PC600.SX02-00 revision < H0 and 5PC600.SX02-01 revision
< K0 .................................................................................................................................. 86
2.8.5 Power calculation with 5PC600.SX02-00 revision < H0 ......................................... 87
2.8.6 Power calculation with 5PC600.SX02-01 revision < K0 .......................................... 88
2.9 Power management APC620 system unit with 3 PCI slots ........................................... 89
2.9.1 5PC600.SF03-00 supply voltage ............................................................................ 89
2.9.2 Power calculation with system unit 5PC600.SF03-00 ............................................ 90
2.10 Power management APC620 system units with 5 PCI slots ....................................... 91

9Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
Table of contents
2.10.1 Supply voltage for the 5PC600.SX05-00 (revision >= H0) and 5PC600.SX05-01
(revision >= H0) ............................................................................................................... 91
2.10.2 Power calculation with system unit 5PC600.SX05-00 (revision >= H0) ................ 93
2.10.3 Power calculation with system unit 5PC600.SX05-01 (revision >= H0) ................ 94
2.10.4 Supply voltage for the 5PC600.SX05-00 (revision < H0) and 5PC600.SX05-01
(revision <= H0) ............................................................................................................... 95
2.10.5 Power calculation with system unit 5PC600.SX05-05 revision < H0 .................... 97
2.10.6 Power calculation with system unit 5PC600.SX05-01 revision < H0 .................... 99
2.11 Power management for the APC620 embedded system unit ................................... 100
2.11.1 Supply voltage for the 5PC600.SE00-00, 5PC600.SE00-01 and 5PC600.SE00-02 .
100
2.12 Humidity specifications .............................................................................................. 101
2.13 Device interfaces ...................................................................................................... 102
2.13.1 Serial interface COM1 ......................................................................................... 104
2.13.2 Serial interface COM2 ......................................................................................... 105
2.13.3 X2X (only APC620 embedded) ........................................................................... 106
2.13.4 CAN (only APC620 embedded) .......................................................................... 106
2.13.5 CAN node number (only APC620 embedded) .................................................... 107
2.13.6 CAN terminating switch / LED (only APC620 embedded) .................................. 107
2.13.7 Status LEDs CAN / X2X (only APC620 embedded) ........................................... 108
2.13.8 POWERLINK (only APC620 embedded) ............................................................ 108
2.13.9 POWERLINK station number (only APC620 embedded) ................................... 110
2.13.10 Ethernet connection ETH (only APC620 embedded) ....................................... 110
2.13.11 Ethernet connection ETH1 ................................................................................ 111
2.13.12 Ethernet connection ETH2 ................................................................................ 113
2.13.13 USB port ........................................................................................................... 114
2.13.14 USB connection (only APC620 embedded) ...................................................... 115
2.13.15 +24 VDC supply voltage ................................................................................... 116
2.13.16 Monitor / Panel connection ............................................................................... 119
2.13.17 MIC, Line IN and Line OUT ports ...................................................................... 125
2.13.18 Add-on interface slot ......................................................................................... 126
2.13.19 Add-on UPS module slot ................................................................................... 127
2.13.20 AP Link Slot ...................................................................................................... 128
2.13.21 PCI slots ............................................................................................................ 128
2.13.22 Status LEDs ...................................................................................................... 131
2.13.23 Status LEDs Power, CF, Link (only APC620 embedded) ................................. 132
2.13.24 CompactFlash slot (CF1) .................................................................................. 133
2.13.25 Hard disk / CompactFlash slot (HDD/CF2) ....................................................... 134
2.13.26 CompactFlash slots (only APC620 embedded) ................................................ 136
2.13.27 Power button ..................................................................................................... 137
2.13.28 Reset button ...................................................................................................... 137
2.13.29 PS/2 keyboard/mouse ....................................................................................... 138
2.13.30 Battery ............................................................................................................... 139
2.13.31 Hardware Security Key ..................................................................................... 141
2.13.32 Slide-in slot 1 drive slot ..................................................................................... 142
2.13.33 Slide-in slot 2 drive slot ..................................................................................... 143
2.14 Serial number sticker ................................................................................................. 143

10 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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2.15 Block diagram ............................................................................................................ 146
2.15.1 Entire device with system unit 5PC600.SX01-00 ................................................ 146
2.15.2 Entire device with system unit 5PC600.SX02-00 ................................................ 147
2.15.3 Entire device with system unit 5PC600.SX02-01 ................................................ 148
2.15.4 Entire device with system unit 5PC600.SF03-00 ................................................ 149
2.15.5 Entire device with system unit 5PC600.SX05-00 ................................................ 150
2.15.6 Entire device with system unit 5PC600.SX05-01 ................................................ 151
2.15.7 Entire device with system unit 5PC600.SE00-00 ................................................ 152
2.15.8 Entire device with system unit 5PC600.SE00-01 ................................................ 153
2.15.9 Entire device with system unit 5PC600.SE00-02 ................................................ 154
3. Individual components ...................................................................................................... 155
3.1 System units ................................................................................................................ 155
3.1.1 APC620 with 1, 2, 3 and 5 PCI slots ..................................................................... 155
3.1.2 APC620 embedded variations .............................................................................. 157
3.2 X945 CPU board ......................................................................................................... 160
3.3 Heat sink ..................................................................................................................... 162
3.4 Main memory ............................................................................................................... 163
3.4.1 Technical data ....................................................................................................... 163
3.5 Drives .......................................................................................................................... 164
3.5.1 Add-on hard disk 40 GB 24x7 ET - 5AC600.HDDI-05 .......................................... 164
3.5.2 Add-on hard disk 80 GB 24x7 ET - 5AC600.HDDI-06 .......................................... 167
3.5.3 Add-on CompactFlash slot - 5AC600.CFSI-00 ..................................................... 170
3.5.4 Slide-in USB FDD - 5AC600.FDDS-00 ................................................................. 171
3.6 RAID system ............................................................................................................... 174
3.6.1 PCI SATA RAID 2 x 160 GB 24x7 ET - 5ACPCI.RAIC-03 .................................... 175
3.6.2 Replacement SATA HDD 160 GB - 5ACPCI.RAIC-04 ......................................... 180
3.7 Interface options .......................................................................................................... 183
3.7.1 Add-on CAN interface - 5AC600.CANI-00 ............................................................ 183
3.7.2 Add-on RS232/422/485 interface - 5AC600.485I-00 ............................................ 187
3.8 Fan kits ........................................................................................................................ 191
3.8.1 Fan kit 1 PCI - 5PC600.FA01-00 .......................................................................... 191
3.8.2 Fan kit 2 PCI - 5PC600.FA02-00 .......................................................................... 192
3.8.3 Fan kit 3PCI - 5PC600.FA03-00 ........................................................................... 194
3.8.4 Fan kit 5 PCI - 5PC600.FA05-00 .......................................................................... 195
3.9 AP Link cards .............................................................................................................. 197
3.9.1 AP Link SDL transmitter - 5AC600.SDL0-00 ........................................................ 197
Chapter 3: Commissioning .......................................................... 203
1. Installation ......................................................................................................................... 203
1.1 Important mounting information ................................................................................... 203
1.2 Drilling templates ......................................................................................................... 204
1.3 Mounting orientation .................................................................................................... 207
1.3.1 Standard mounting ................................................................................................ 207
1.3.2 Optional mounting orientations ............................................................................. 209
2. Cable connections ............................................................................................................ 213
2.1 Ethernet cable lengths for ETH1 ................................................................................. 213

11Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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3. Grounding concept ........................................................................................................... 214
4. Connection examples ....................................................................................................... 215
4.1 Selecting the display units ........................................................................................... 216
4.2 One Automation Panel 900 via DVI (onboard) ............................................................ 217
4.2.1 Basic system requirements ................................................................................... 217
4.2.2 Link modules ......................................................................................................... 217
4.2.3 Cables ................................................................................................................... 218
4.2.4 Possible Automation Panel units, resolutions und segment lengths ..................... 218
4.2.5 BIOS settings ........................................................................................................ 218
4.2.6 Windows graphics driver settings ......................................................................... 219
4.2.7 Windows touch screen driver settings .................................................................. 219
4.3 An Automation Panel 900 via SDL (onboard) ............................................................. 220
4.3.1 Basic system requirements ................................................................................... 220
4.3.2 Link modules ......................................................................................................... 220
4.3.3 Cables ................................................................................................................... 221
4.3.4 BIOS settings ........................................................................................................ 223
4.3.5 Windows graphics driver settings ......................................................................... 223
4.3.6 Windows touch screen driver settings .................................................................. 223
4.4 An Automation Panel 800 via SDL (onboard) ............................................................. 224
4.4.1 Basic system requirements ................................................................................... 224
4.4.2 Cables ................................................................................................................... 224
4.4.3 BIOS settings ........................................................................................................ 226
4.4.4 Windows graphics driver settings ......................................................................... 226
4.4.5 Windows touch screen driver settings .................................................................. 226
4.5 An AP900 and an AP800 via SDL (onboard) .............................................................. 227
4.5.1 Basic system requirements ................................................................................... 227
4.5.2 Cables ................................................................................................................... 227
4.5.3 BIOS settings ........................................................................................................ 229
4.5.4 Windows graphics driver settings ......................................................................... 229
4.5.5 Windows touch screen driver settings .................................................................. 229
4.6 Four Automation Panel 900 units via SDL (onboard) .................................................. 230
4.6.1 Basic system requirements ................................................................................... 230
4.6.2 Link modules ......................................................................................................... 231
4.6.3 Cables ................................................................................................................... 231
4.6.4 BIOS settings ........................................................................................................ 233
4.6.5 Windows graphics driver settings ......................................................................... 233
4.6.6 Windows touch screen driver settings .................................................................. 234
4.7 One Automation Panel 900 unit via SDL (AP Link) ..................................................... 235
4.7.1 Basic system requirements ................................................................................... 235
4.7.2 Link modules ......................................................................................................... 235
4.7.3 Cables ................................................................................................................... 236
4.7.4 BIOS settings ........................................................................................................ 238
4.7.5 Windows graphics driver settings ......................................................................... 238
4.7.6 Windows touch screen driver settings .................................................................. 238
4.8 Four Automation Panel 900 units via SDL (AP Link) ................................................... 239
4.8.1 Basic system requirements ................................................................................... 239
4.8.2 Link modules ......................................................................................................... 240

12 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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4.8.3 Cables ................................................................................................................... 240
4.8.4 BIOS settings ........................................................................................................ 242
4.8.5 Windows graphics driver settings ......................................................................... 242
4.8.6 Windows touch screen driver settings .................................................................. 242
4.9 Four Automation Panel 900 units via SDL (AP Link) and RGB (onboard) .................. 243
4.9.1 Basic system requirements ................................................................................... 244
4.9.2 Link modules ......................................................................................................... 244
4.9.3 Cables ................................................................................................................... 244
4.9.4 BIOS settings ........................................................................................................ 246
4.9.5 Windows graphics driver settings ......................................................................... 247
4.9.6 Windows touch screen driver settings .................................................................. 247
4.10 Three AP900 units and one AP800 via SDL (AP Link) and RGB (onboard) ............. 248
4.10.1 Basic system requirements ................................................................................. 249
4.10.2 Link modules ....................................................................................................... 249
4.10.3 Cables ................................................................................................................. 249
4.10.4 BIOS settings ...................................................................................................... 251
4.10.5 Windows graphics driver settings ....................................................................... 251
4.10.6 Windows touch screen driver settings ................................................................ 251
4.11 Internal numbering of extension units in AP800 devices ........................................... 252
5. Configuration of a SATA RAID array ................................................................................ 253
5.1 Create RAID set .......................................................................................................... 254
5.1.1 Create RAID set - Striped ..................................................................................... 255
5.1.2 Create RAID set - Mirrored ................................................................................... 256
5.2 Delete RAID set ........................................................................................................... 257
5.3 Rebuild mirrored set .................................................................................................... 258
5.4 Resolve conflicts ......................................................................................................... 259
5.5 Low level format .......................................................................................................... 260
6. Connection of USB peripheral devices ............................................................................. 261
6.1 Local on the APC620 .................................................................................................. 261
6.2 Remote connection to Automation Panel 900 via DVI ................................................ 262
6.3 Remote connection to Automation Panel 800/900 via SDL ........................................ 263
7. Known problems / issues .................................................................................................. 264
Chapter 4: Software ...................................................................... 265
1. BIOS options ..................................................................................................................... 265
1.1 General information ..................................................................................................... 265
1.2 BIOS setup and boot procedure .................................................................................. 265
1.2.1 BIOS setup keys ................................................................................................... 266
1.3 Main ............................................................................................................................. 268
1.4 Advanced .................................................................................................................... 269
1.4.1 ACPI configuration ................................................................................................ 271
1.4.2 PCI Configuration .................................................................................................. 273
1.4.3 Graphics configuration .......................................................................................... 277
1.4.4 CPU configuration ................................................................................................. 279
1.4.5 Chipset configuration ............................................................................................ 281
1.4.6 I/O interface configuration ..................................................................................... 282

13Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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1.4.7 Clock Configuration ............................................................................................... 284
1.4.8 IDE Configuration .................................................................................................. 285
1.4.9 USB configuration ................................................................................................. 291
1.4.10 Keyboard/mouse configuration ........................................................................... 293
1.4.11 Remote access configuration .............................................................................. 294
1.4.12 CPU board monitor ............................................................................................. 296
1.4.13 Main Board/Panel Features ................................................................................ 297
1.5 Boot ............................................................................................................................. 303
1.6 Security ....................................................................................................................... 305
1.6.1 Hard disk security user password ......................................................................... 307
1.6.2 Hard disk security master password ..................................................................... 308
1.7 Power .......................................................................................................................... 309
1.8 Exit .............................................................................................................................. 311
1.9 BIOS default settings ................................................................................................... 312
1.9.1 Main ...................................................................................................................... 313
1.9.2 Advanced .............................................................................................................. 313
1.9.3 Boot ....................................................................................................................... 320
1.9.4 Security ................................................................................................................. 321
1.9.5 Power .................................................................................................................... 321
1.10 BIOS Error signals (beep codes) ............................................................................... 323
1.10.1 BIOS X945 .......................................................................................................... 323
1.11 Distribution of resources ............................................................................................ 324
1.11.1 RAM address assignment ................................................................................... 324
1.11.2 DMA channel assignment ................................................................................... 324
1.11.3 I/O address assignment ...................................................................................... 325
1.11.4 Interrupt assignments in PCI mode ..................................................................... 326
1.11.5 Interrupt assignments in APIC mode .................................................................. 327
1.11.6 Inter-IC (I²C) bus ................................................................................................. 329
1.11.7 System Management (SM) bus .......................................................................... 329
2. Upgrade information ......................................................................................................... 330
2.1 BIOS upgrade .............................................................................................................. 330
2.1.1 What information do I need? ................................................................................. 330
2.1.2 Upgrade BIOS for X945 ........................................................................................ 333
2.1.3 Windows XP Embedded and BIOS upgrade ........................................................ 334
2.2 Upgrade the firmware .................................................................................................. 335
2.2.1 Procedure ............................................................................................................. 335
2.2.2 Possible upgrade problems and version dependencies ....................................... 338
2.3 Creating an MS-DOS boot diskette in Windows XP .................................................... 340
2.4 Creating a bootable USB flash drive for B&R upgrade files ........................................ 341
2.4.1 Requirements ........................................................................................................ 342
2.4.2 Procedure ............................................................................................................. 342
2.4.3 Where do I get MS-DOS? ..................................................................................... 343
2.5 Creating a bootable CompactFlash card for B&R upgrade files .................................. 344
2.5.1 Requirements ........................................................................................................ 344
2.5.2 Procedure ............................................................................................................. 344
2.5.3 Where do I get MS-DOS? ..................................................................................... 345
2.6 Upgrade problems ....................................................................................................... 345

14 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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3. Location of the DIP switch in APC620 system units ......................................................... 346
4. Automation PC 620 with Automation Runtime .................................................................. 347
4.1 General information ..................................................................................................... 347
4.2 Support for Automation PC 620 embedded ................................................................ 347
4.2.1 AR010 ................................................................................................................... 347
4.2.2 AR106 ................................................................................................................... 347
4.3 Support for the Automation PC 620 with 5PC600.X945-00 CPU board ...................... 347
4.3.1 AR010 ................................................................................................................... 347
4.3.2 AR106 ................................................................................................................... 347
4.4 Selection of devices .................................................................................................... 348
4.5 Visual Components graphic engine support ................................................................ 348
5. Automation PC 620 with MS-DOS .................................................................................... 349
5.1 Known problems .......................................................................................................... 349
6. Automation PC 620 with Windows XP Professional ......................................................... 351
6.1 Installation ................................................................................................................... 351
6.1.1 FAQ ....................................................................................................................... 352
6.2 Graphics drivers .......................................................................................................... 353
6.2.1 Installing the graphics driver for X945 CPU boards .............................................. 354
6.2.2 Graphics settings for Extended Desktop ............................................................... 355
6.2.3 Graphics settings for Dual Display Clone ............................................................. 357
6.3 Touch screen driver ..................................................................................................... 359
6.3.1 Installation for Extended Desktop ......................................................................... 359
6.3.2 Installation for Dual Display Clone ........................................................................ 361
6.3.3 FAQ ....................................................................................................................... 363
6.4 Audio driver ................................................................................................................. 363
6.4.1 Installation ............................................................................................................. 363
6.5 Network driver ............................................................................................................. 364
6.5.1 Installation ETH1 ................................................................................................... 364
6.5.2 Installation ETH2 ................................................................................................... 364
6.6 Automation PC 620 embedded ................................................................................... 364
7. Automation PC 620 with Windows XP embedded ............................................................ 365
7.1 General information ..................................................................................................... 365
7.2 Features with FP2007 (Feature Pack 2007) ............................................................... 365
7.3 Installation ................................................................................................................... 366
7.4 Graphics drivers .......................................................................................................... 366
7.5 Touch screen driver ..................................................................................................... 366
7.6 Audio driver ................................................................................................................. 367
7.6.1 After a BIOS upgrade ............................................................................................ 367
7.7 Network driver ............................................................................................................. 367
7.8 FAQ ............................................................................................................................. 367
7.8.1 Why does the B&R device restart when shutdown? ............................................. 367
8. Automation PC 620 with Windows Embedded Standard 2009 ......................................... 368
8.1 General information ..................................................................................................... 368
8.2 Features with WES2009 (Windows Embedded Standard 2009) ................................. 369
8.3 Installation ................................................................................................................... 370
8.4 Drivers ......................................................................................................................... 370
8.4.1 Touch screen driver .............................................................................................. 370

15Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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9. Automation PC 620 with Windows CE .............................................................................. 371
9.1 General information ..................................................................................................... 371
9.2 Windows CE 6.0 features ............................................................................................ 371
9.3 Requirements .............................................................................................................. 372
9.4 Installation ................................................................................................................... 372
9.4.1 B&R Embedded OS Installer ................................................................................ 372
10. B&R Automation Device Interface (ADI) driver - Control Center .................................... 373
10.1 Features .................................................................................................................... 374
10.2 Installation ................................................................................................................. 375
10.3 SDL equalizer setting ................................................................................................ 376
10.4 UPS configuration ..................................................................................................... 376
10.4.1 Installing the UPS service for the B&R APC add-on UPS .................................. 377
10.4.2 Displaying UPS status values ............................................................................. 378
10.4.3 Changing UPS battery settings ........................................................................... 379
10.4.4 Updating UPS battery settings ............................................................................ 380
10.4.5 Saving UPS battery settings ............................................................................... 382
10.4.6 Configuring UPS system settings ....................................................................... 382
10.4.7 Changing additional UPS settings ...................................................................... 384
10.4.8 Procedure following power failure ....................................................................... 386
Chapter 5: Standards and certifications ..................................... 387
1. Applicable European directives ........................................................................................ 387
2. Overview of standards ...................................................................................................... 387
3. Emission requirements (emission) .................................................................................... 389
3.1 Network-related emissions .......................................................................................... 390
3.2 Emissions, electromagnetic emissions ........................................................................ 391
4. Requirements for immunity to disturbances (immunity) .................................................... 392
4.1 Electrostatic discharge (ESD) ..................................................................................... 393
4.2 High-frequency electromagnetic fields (HF field) ........................................................ 393
4.3 High-speed transient electrical disturbances (burst) ................................................... 394
4.4 Surges (surge) ............................................................................................................. 394
4.5 Conducted disturbances .............................................................................................. 394
4.6 Magnetic fields with electrical frequencies .................................................................. 395
4.7 Voltage dips, fluctuations and short-term interruptions ............................................... 396
4.8 Damped vibration ........................................................................................................ 396
5. Mechanical conditions ...................................................................................................... 397
5.1 Vibration operation ...................................................................................................... 397
5.2 Vibration during transport (packaged) ......................................................................... 398
5.3 Shock during operation ............................................................................................... 398
5.4 Shock during transport (packaged) ............................................................................. 398
5.5 Toppling ....................................................................................................................... 398
5.6 Free fall (packaged) .................................................................................................... 399
6. Climate conditions ............................................................................................................ 400
6.1 Worst case operation .................................................................................................. 400
6.2 Dry heat ....................................................................................................................... 400
6.3 Dry cold ....................................................................................................................... 400

16 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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6.4 Large temperature fluctuations .................................................................................... 401
6.5 Temperature fluctuations in operation ......................................................................... 401
6.6 Humid heat, cyclic ....................................................................................................... 401
6.7 Humid heat, constant (storage) ................................................................................... 401
7. Safety ................................................................................................................................ 402
7.1 Ground resistance ....................................................................................................... 403
7.2 Insulation resistance .................................................................................................... 403
7.3 High voltage ................................................................................................................ 404
7.4 Residual voltage .......................................................................................................... 404
7.5 Leakage current .......................................................................................................... 404
7.6 Overload ...................................................................................................................... 405
7.7 Defective component ................................................................................................... 405
7.8 Voltage range .............................................................................................................. 405
8. Other tests ........................................................................................................................ 406
8.1 Protection type ............................................................................................................ 406
8.2 Degree of pollution ...................................................................................................... 406
9. SDL flex cable - test description ....................................................................................... 407
9.1 Torsion ........................................................................................................................ 407
9.1.1 Test structure ........................................................................................................ 407
9.1.2 Test conditions ...................................................................................................... 407
9.1.3 Individual tests ...................................................................................................... 407
9.2 Cable drag chain ......................................................................................................... 408
9.2.1 Test structure ........................................................................................................ 408
9.2.2 Test conditions ...................................................................................................... 408
9.2.3 Individual tests: ..................................................................................................... 408
10. International certifications ............................................................................................... 409
Chapter 6: Accessories ................................................................ 411
1. Overview ........................................................................................................................... 411
2. Supply voltage connector (TB103 3-pin) .......................................................................... 415
2.1 General information ..................................................................................................... 415
2.2 Order data ................................................................................................................... 415
2.3 Technical data ............................................................................................................. 415
3. X2X and CAN plugs (4-pin) .............................................................................................. 417
3.1 General information ..................................................................................................... 417
3.2 Order data ................................................................................................................... 417
3.3 Technical data ............................................................................................................. 417
4. Replacement CMOS batteries .......................................................................................... 418
4.1 Order data ................................................................................................................... 418
4.2 Technical data ............................................................................................................. 418
5. Interface covers 5AC600.ICOV-00 ................................................................................... 420
5.1 Order data ................................................................................................................... 420
5.2 Contents of delivery ..................................................................................................... 420
6. DVI - monitor adapter 5AC900.1000-00 ........................................................................... 421
6.1 Order data ................................................................................................................... 421
7. CompactFlash cards 5CFCRD.xxxx-04 ............................................................................ 422

17Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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7.1 General information ..................................................................................................... 422
7.2 Order data ................................................................................................................... 422
7.3 Technical data ............................................................................................................. 423
7.3.1 Temperature humidity diagram ............................................................................. 425
7.4 Dimensions .................................................................................................................. 425
7.5 Benchmark .................................................................................................................. 426
8. CompactFlash cards - 5CFCRD.xxxx-03 .......................................................................... 427
8.1 General information ..................................................................................................... 427
8.2 Order data ................................................................................................................... 427
8.3 Technical data ............................................................................................................. 428
8.3.1 Temperature humidity diagram ............................................................................. 430
8.4 Dimensions .................................................................................................................. 430
9. USB Media Drive - 5MD900.USB2-01 .............................................................................. 431
9.1 Features ...................................................................................................................... 431
9.2 Technical data ............................................................................................................. 432
9.3 Dimensions .................................................................................................................. 434
9.4 Dimensions with front cover ........................................................................................ 435
9.5 Contents of delivery ..................................................................................................... 435
9.6 Interfaces ..................................................................................................................... 435
9.7 Installation ................................................................................................................... 436
9.7.1 Mounting orientation ............................................................................................. 436
9.8 Front cover 5A5003.03 for the USB Media Drive ........................................................ 436
9.8.1 Technical data ....................................................................................................... 436
9.8.2 Dimensions ........................................................................................................... 437
9.8.3 Installation ............................................................................................................. 437
10. USB flash drive ............................................................................................................... 438
10.1 General information ................................................................................................... 438
10.2 Order data ................................................................................................................. 438
10.3 Technical data - 5MMUSB.2048-00 .......................................................................... 439
10.3.1 Temperature humidity diagram ........................................................................... 440
10.4 Technical data - 5MMUSB.2048-01 .......................................................................... 441
10.4.1 Temperature humidity diagram ........................................................................... 442
11. HMI Drivers & Utilities DVD 5SWHMI.0000-00 ............................................................... 443
12. Cables ............................................................................................................................. 446
12.1 APC620 internal supply cable 5CAMSC.0001-00 ..................................................... 446
12.1.1 Order data ........................................................................................................... 446
12.1.2 Technical data ..................................................................................................... 446
12.2 DVI cable 5CADVI.0xxx-00 ....................................................................................... 447
12.2.1 Order data ........................................................................................................... 447
12.2.2 Technical data ..................................................................................................... 448
12.2.3 Flex radius specification ...................................................................................... 448
12.2.4 Cable specifications ............................................................................................ 449
12.3 SDL cable 5CASDL.0xxx-00 ..................................................................................... 450
12.3.1 Order data ........................................................................................................... 450
12.3.2 Technical data ..................................................................................................... 451
12.3.3 Flex radius specification ...................................................................................... 451
12.3.4 Cable specifications ............................................................................................ 452

18 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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12.4 SDL cable with 45° plug 5CASDL.0xxx-01 ................................................................ 452
12.4.1 Order data ........................................................................................................... 453
12.4.2 Technical data ..................................................................................................... 454
12.4.3 Flex radius specification ...................................................................................... 454
12.4.4 Cable specifications ............................................................................................ 455
12.5 SDL flex cable 5CASDL.0xxx-03 ............................................................................... 456
12.5.1 Order data ........................................................................................................... 456
12.5.2 Technical data ..................................................................................................... 457
12.5.3 Flex radius specification ...................................................................................... 458
12.5.4 Dimensions ......................................................................................................... 458
12.5.5 Structure ............................................................................................................. 459
12.5.6 Cable specifications ............................................................................................ 460
12.6 SDL flex cable with extender 5CASDL.0x00-13 ........................................................ 461
12.6.1 Order data ........................................................................................................... 461
12.6.2 Technical data ..................................................................................................... 462
12.6.3 Flex radius specification ...................................................................................... 463
12.6.4 Dimensions ......................................................................................................... 463
12.6.5 Cable connection ................................................................................................ 464
12.6.6 Cable specifications ............................................................................................ 465
12.7 RS232 cable 9A0014-xx ............................................................................................ 466
12.7.1 Order data ........................................................................................................... 466
12.7.2 Technical data ..................................................................................................... 466
12.7.3 Cable specifications ............................................................................................ 467
12.8 USB cable 5CAUSB.00xx-00 .................................................................................... 468
12.8.1 Order data ........................................................................................................... 468
12.8.2 Technical data ..................................................................................................... 468
12.8.3 Cable specifications ............................................................................................ 469
13. Uninterruptible power supply .......................................................................................... 470
13.1 Order data ................................................................................................................. 471
13.2 Features .................................................................................................................... 471
13.3 Requirements ............................................................................................................ 471
13.4 Individual components ............................................................................................... 474
13.4.1 Add-on UPS module 5AC600.UPSI-00 ............................................................... 474
13.4.2 Battery unit 5AC600.UPSB-00 ............................................................................ 476
13.4.3 UPS connection cable ......................................................................................... 480
14. External UPS .................................................................................................................. 481
14.1 General information ................................................................................................... 481
14.2 Order data ................................................................................................................. 482
15. PCI Ethernet cards ......................................................................................................... 483
15.1 PCI Ethernet card 10/100 - 5ACPCI.ETH1-01 .......................................................... 483
15.1.1 Technical data ..................................................................................................... 483
15.1.2 Driver support ..................................................................................................... 484
15.1.3 Dimensions ......................................................................................................... 484
15.2 PCI Ethernet card 10/100 - 5ACPCI.ETH3-01 .......................................................... 485
15.2.1 Technical data ..................................................................................................... 485
15.2.2 Driver support ..................................................................................................... 486
15.2.3 Dimensions ......................................................................................................... 486

19Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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16. Replacement fan ............................................................................................................. 487
17. SRAM module - 5AC600.SRAM-00 ................................................................................ 488
17.1 Technical data ........................................................................................................... 488
17.2 Driver support ............................................................................................................ 489
17.3 Installation ................................................................................................................. 490
18. Power supplies ............................................................................................................... 491
18.1 Model numbers and brief technical overview ............................................................ 492
18.1.1 Single-phase power supplies .............................................................................. 492
18.1.2 Three-phase power supplies ............................................................................... 492
Chapter 7: Maintenance / Servicing ............................................ 493
1. Changing the battery ........................................................................................................ 493
1.1 Battery status evaluation ............................................................................................. 494
1.2 Procedure .................................................................................................................... 494
2. Fan kit installation and replacement ................................................................................. 496
2.1 Procedure for APC620 with 1 PCI slot ........................................................................ 496
2.2 Procedure for APC620 with 2 PCI slot ........................................................................ 499
2.3 Procedure for APC620 with 3 PCI slot ........................................................................ 502
2.4 Procedure for APC620 with 5 PCI slot ........................................................................ 506
3. Slide-in drive - installation and exchange ......................................................................... 511
3.1 Installation procedure .................................................................................................. 511
3.2 Exchange procedure ................................................................................................... 512
4. Installing the UPS module ................................................................................................ 514
4.1 Automation PC 620 without add-on interface module ................................................. 514
4.1.1 APC620, 1 PCI slot ............................................................................................... 514
4.1.2 APC620, 2 PCI slot ............................................................................................... 517
4.1.3 APC620, 5 PCI slot ............................................................................................... 520
4.2 Automation PC 620 with add-on interface module ...................................................... 523
4.2.1 APC620, 1 PCI slot ............................................................................................... 523
4.2.2 APC620, 2 PCI slot ............................................................................................... 525
4.2.3 APC620, 5 PCI slot ............................................................................................... 528
5. Mounting the side cover .................................................................................................... 531
5.1 APC620 with 1 PCI slot ............................................................................................... 531
5.2 APC620 with 2 PCI slot ............................................................................................... 532
5.3 APC620 with 3 PCI slot ............................................................................................... 533
5.4 APC620 with 5 PCI slot ............................................................................................... 534
6. Exchanging a PCI SATA RAID hard disk ......................................................................... 535
7. Replacing the front cover .................................................................................................. 537
7.1 Variation A - Front cover screwed-in ........................................................................... 537
7.2 Variation B - Front cover attached without screws ...................................................... 539
Appendix A .................................................................................... 541
1. Temperature sensor locations .......................................................................................... 541
2. Connection of an external device to the main board ........................................................ 542
3. Maintenance Controller Extended (MTCX) ....................................................................... 544
3.1 SDL timing ................................................................................................................... 545

20 Automation PC 620 with 945GME N270 CPU board User's Manual V 1.10
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3.2 Temperature monitoring - Fan control ......................................................................... 547
4. B&R Key Editor information .............................................................................................. 548
5. B&R Automation Device Interface (ADI) development kit ................................................. 550
6. Glossary ............................................................................................................................ 552