B&R Automation PC 810 User manual

1Automation PC 810 with GM45 CPU board User's Manual V 1.14
Automation PC 810 with
GM45 CPU board
User's Manual
Version: 1.14 (July 2011)
Model no.: MAAPC800A-ENG
All information contained in this manual is current as of its creation/publication. We reserve the
right to change the contents of this manual without warning. The information contained herein is
believed to be accurate as of the date of publication; however, Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regard to the products or
documentation contained within this manual. In addition, Bernecker + Rainer Industrie-Elektronik
Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in connection
with or resulting from the furnishing, performance or use of these products. The software names,
hardware names and trademarks used in this document are registered by the respective
companies.
MAAPC800A-ENG

2 Automation PC 810 with GM45 CPU board User's Manual V 1.14

3Automation PC 810 with GM45 CPU board User's Manual V 1.14
Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Standards and certifications
Chapter 6: Accessories

4 Automation PC 810 with GM45 CPU board User's Manual V 1.14

5Automation PC 810 with GM45 CPU board User's Manual V 1.14
Chapter 7: Maintenance / Servicing
Appendix A
Figure index
Table index
Model number index
Index

6 Automation PC 810 with GM45 CPU board User's Manual V 1.14

7Automation PC 810 with GM45 CPU board User's Manual V 1.14
Table of contents
Chapter 1: General information ..................................................... 19
1. Manual history .................................................................................................................... 19
2. Safety notices ..................................................................................................................... 21
2.1 Intended use .................................................................................................................. 21
2.2 Protection against electrostatic discharge ..................................................................... 21
2.2.1 Packaging ............................................................................................................... 21
2.2.2 Guidelines for proper ESD handling ....................................................................... 21
2.3 Policy and procedures ................................................................................................... 22
2.4 Transport and storage ................................................................................................... 22
2.5 Installation ..................................................................................................................... 23
2.6 Operation ....................................................................................................................... 23
2.6.1 Protection against touching electrical parts ............................................................ 23
2.6.2 Environmental conditions - dust, humidity, aggressive gases ................................ 23
2.6.3 Programs, viruses, and dangerous programs ......................................................... 24
2.7 Environmentally-friendly disposal .................................................................................. 24
2.7.1 Separation of materials ........................................................................................... 24
3. Organization of safety notices ............................................................................................ 25
4. Directives ............................................................................................................................ 25
5. Model numbers ................................................................................................................... 26
5.1 System units .................................................................................................................. 26
5.2 Bus units ........................................................................................................................ 26
5.3 GM45 CPU board .......................................................................................................... 27
5.4 Heat sink ....................................................................................................................... 27
5.5 Main memory ................................................................................................................. 27
5.6 Drives ............................................................................................................................ 27
5.7 Fan kits .......................................................................................................................... 28
5.8 AP Link cards ................................................................................................................ 28
5.9 Add-on interfaces (IF option) ......................................................................................... 28
5.10 Uninterruptible power supply ....................................................................................... 29
5.11 Accessories ................................................................................................................. 29
5.12 Software ...................................................................................................................... 31
6. Typical topology .................................................................................................................. 34
6.1 APC810 for central control and visualization ................................................................. 34
6.2 APC810 as a visualization device ................................................................................. 35
Chapter 2: Technical data .............................................................. 37
1. Introduction ......................................................................................................................... 37
1.1 Features ........................................................................................................................ 38
1.2 System components / configuration .............................................................................. 38
1.3 Configuration - Basic system ......................................................................................... 39
1.4 Configuration - Drives, software, accessories ............................................................... 40
2. Entire device ....................................................................................................................... 41
2.1 Overview of APC810 1 card slot variations ................................................................... 41
2.1.1 Interfaces ................................................................................................................ 41
2.1.2 Technical data ......................................................................................................... 43
2.1.3 Dimensions ............................................................................................................. 45
Table of contents

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2.2 Overview of APC810 2 card slot variations ................................................................... 46
2.2.1 Interfaces ................................................................................................................ 46
2.2.2 Technical data ......................................................................................................... 48
2.2.3 Dimensions ............................................................................................................. 50
2.3 Overview of APC810 3 card slot variations ................................................................... 51
2.3.1 Interfaces ................................................................................................................ 51
2.3.2 Technical data ......................................................................................................... 53
2.3.3 Dimensions ............................................................................................................. 55
2.4 Overview of APC810 5 card slot variations ................................................................... 56
2.4.1 Interfaces ................................................................................................................ 56
2.4.2 Technical data ......................................................................................................... 58
2.4.3 Dimensions ............................................................................................................. 60
2.5 Ambient temperatures ................................................................................................... 61
2.5.1 Maximum ambient temperature with a fan kit ......................................................... 62
2.5.2 Minimum ambient temperature ............................................................................... 63
2.5.3 How is the the maximum ambient temperature determined? ................................. 63
2.5.4 Temperature monitoring .......................................................................................... 63
2.6 Humidity specifications .................................................................................................. 64
2.7 Power management ...................................................................................................... 65
2.7.1 Block diagram - supply voltage ............................................................................... 65
2.7.2 Power calculation with 5PC810.SX01-00 revision >= D0 ....................................... 66
2.7.3 Power calculation with 5PC810.SX01-00 revision < D0 ......................................... 67
2.7.4 Power calculation with 5PC810.SX02-00 revision>= D0 ........................................ 68
2.7.5 Power calculation with 5PC810.SX02-00 revision < D0 ......................................... 69
2.7.6 Power calculation with 5PC810.SX03-00 ............................................................... 70
2.7.7 Power calculation with 5PC810.SX05-00 ............................................................... 71
2.8 Serial number sticker ..................................................................................................... 72
2.9 Block diagram ................................................................................................................ 74
2.9.1 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-00 ................................... 74
2.9.2 System unit 5PC810.SX01-00 + bus unit 5PC810.BX01-01 ................................... 75
2.9.3 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-00 ................................... 76
2.9.4 System unit 5PC810.SX02-00 + bus unit 5PC810.BX02-01 ................................... 77
2.9.5 System unit 5PC810.SX03-00 + bus unit 5PC810.BX03-00 ................................... 78
2.9.6 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-00 ................................... 79
2.9.7 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-01 ................................... 80
2.9.8 System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-02 ................................... 81
2.10 Device interfaces ......................................................................................................... 82
2.10.1 +24 VDC supply voltage ....................................................................................... 82
2.10.2 Serial interface COM1 ........................................................................................... 84
2.10.3 Serial interface COM2 ........................................................................................... 85
2.10.4 Monitor / Panel connection - SDL (Smart Display Link / DVI) ............................... 85
2.10.5 Ethernet 1 (ETH1) ................................................................................................. 86
2.10.6 Ethernet 2 (ETH2) ................................................................................................. 87
2.10.7 USB interfaces (USB1, 2, 3, 4, 5) ......................................................................... 88
2.10.8 MIC, Line IN, Line OUT ......................................................................................... 90
2.10.9 Add-on interface slot ............................................................................................. 91
2.10.10 Add-on UPS slot ................................................................................................. 92

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2.10.11 AP Link slot ......................................................................................................... 92
2.10.12 Card slot (PCI / PCIe) ......................................................................................... 93
2.10.13 Status LEDs ........................................................................................................ 94
2.10.14 CMOS profile switch ........................................................................................... 95
2.10.15 Power button ....................................................................................................... 95
2.10.16 Reset button ........................................................................................................ 96
2.10.17 Battery ................................................................................................................. 97
2.10.18 Hardware security key ........................................................................................ 98
2.10.19 CompactFlash slot 1 ........................................................................................... 99
2.10.20 CompactFlash slot 2 ......................................................................................... 100
2.10.21 Slide-in slot 1 .................................................................................................... 101
2.10.22 Slide-in slot 2 .................................................................................................... 102
2.10.23 Slide-in compact slot ......................................................................................... 103
3. Individual components ...................................................................................................... 104
3.1 System units ................................................................................................................ 104
3.1.1 Technical data ....................................................................................................... 104
3.2 Bus units ...................................................................................................................... 106
3.2.1 Technical data ....................................................................................................... 107
3.3 CPU boards GM45 ...................................................................................................... 108
3.3.1 Technical data ....................................................................................................... 108
3.4 Heat sink ..................................................................................................................... 109
3.4.1 Technical data ....................................................................................................... 109
3.5 Main memory ............................................................................................................... 110
3.5.1 Technical data ....................................................................................................... 110
3.6 Drives .......................................................................................................................... 111
3.6.1 Slide-in compact HDD 40GB EE25 - 5AC801.HDDI-00 ....................................... 111
3.6.2 Slide-in compact HDD 160 GB 24x7 ET - 5AC801.HDDI-02 ................................ 114
3.6.3 Slide-in compact HDD 250GB - 5AC801.HDDI-03 ............................................... 117
3.6.4 Slide-in compact SSD - 5AC801.SSDI-00 ............................................................ 120
3.6.5 Hard disk adapter (slide-in compact) - 5AC801.ADAS-00 .................................... 124
3.6.6 Slide-in HDD EE25 - 5AC801.HDDS-00 ............................................................... 125
3.6.7 Slide-in DVD-ROM - 5AC801.DVDS-00 ............................................................... 128
3.6.8 Slide-in DVD-R/RW - 5AC801.DVRS-00 .............................................................. 131
3.6.9 PCI SATA RAID 2 x 160 GB 24x7 ET - 5ACPCI.RAIC-03 .................................... 134
3.6.10 Replacement PCI SATA RAID HDD 160 GB - 5ACPCI.RAIC-04 ....................... 138
3.6.11 PCI SATA RAID 2 x 250 GB - 5ACPCI.RAIC-05 ............................................... 141
3.6.12 Replacement SATA HDD 250 GB - 5MMHDD.0250-00 ..................................... 145
3.7 Fan kit .......................................................................................................................... 148
3.7.1 Fan kit 1 card slot - 5PC810.FA01-00 ................................................................... 148
3.7.2 Fan kit 2 card slot - 5PC810.FA02-01 ................................................................... 149
3.7.3 Fan kit 3 card slot - 5PC810.FA03-00 ................................................................... 149
3.7.4 Fan kit 5 card slot - 5PC810.FA05-00 ................................................................... 151
3.8 AP Link cards .............................................................................................................. 152
3.8.1 AP Link SDL transmitter 5AC801.SDL0-00 .......................................................... 152
3.8.2 Ready relay 5AC801.RDYR-00 ............................................................................ 155
3.9 Add-on interfaces (IF option) ....................................................................................... 156
3.9.1 Add-on CAN interface - 5AC600.CANI-00 ............................................................ 157

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3.9.2 Add-on RS232/422/485 interface - 5AC600.485I-00 ............................................ 161
Chapter 3: Commissioning .......................................................... 167
1. Installation ......................................................................................................................... 167
1.1 Important mounting information ................................................................................... 167
1.2 Drilling templates ......................................................................................................... 168
1.3 Mounting orientation .................................................................................................... 170
1.3.1 Standard mounting - vertical ................................................................................. 170
1.3.2 Optional mounting - horizontal .............................................................................. 170
1.3.3 Spacing for air circulation. ..................................................................................... 171
2. Cable connections ............................................................................................................ 172
3. Grounding concept ........................................................................................................... 173
4. Connection examples ....................................................................................................... 174
4.1 Selecting the display units ........................................................................................... 174
4.2 One Automation Panel 900 via DVI (onboard) ............................................................ 175
4.2.1 Basic system requirements ................................................................................... 175
4.2.2 Link modules ......................................................................................................... 175
4.2.3 Cables ................................................................................................................... 176
4.2.4 Possible Automation Panel units, resolutions und segment lengths ..................... 176
4.2.5 BIOS settings ........................................................................................................ 177
4.3 An Automation Panel 900 via SDL (onboard) ............................................................. 178
4.3.1 Basic system requirements ................................................................................... 178
4.3.2 Cables ................................................................................................................... 179
4.3.3 BIOS settings ........................................................................................................ 180
4.4 An Automation Panel 800 via SDL (onboard) ............................................................. 181
4.4.1 Basic system requirements ................................................................................... 181
4.4.2 Cables ................................................................................................................... 181
4.4.3 BIOS settings ........................................................................................................ 182
4.5 An AP900 and an AP800 via SDL (onboard) .............................................................. 183
4.5.1 Basic system requirements ................................................................................... 183
4.5.2 Link modules ......................................................................................................... 183
4.5.3 Cables ................................................................................................................... 184
4.5.4 BIOS settings ........................................................................................................ 184
4.6 Four Automation Panel 900 units via SDL (onboard) .................................................. 185
4.6.1 Basic system requirements ................................................................................... 185
4.6.2 Link modules ......................................................................................................... 186
4.6.3 Cables ................................................................................................................... 186
4.6.4 BIOS settings ........................................................................................................ 187
4.7 One Automation Panel 900 unit via SDL (AP Link) ..................................................... 188
4.7.1 Basic system requirements ................................................................................... 188
4.7.2 Link modules ......................................................................................................... 188
4.7.3 Cables ................................................................................................................... 189
4.7.4 BIOS settings ........................................................................................................ 190
4.8 Four Automation Panel 900 units via SDL (AP Link) ................................................... 191
4.8.1 Basic system requirements ................................................................................... 191
4.8.2 Link modules ......................................................................................................... 192

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4.8.3 Cables ................................................................................................................... 192
4.8.4 BIOS settings ........................................................................................................ 193
4.9 Two Automation Panel 900 units via SDL (onboard) and SDL (AP Link) .................... 194
4.9.1 Basic system requirements ................................................................................... 194
4.9.2 Link modules ......................................................................................................... 195
4.9.3 Cables ................................................................................................................... 195
4.9.4 BIOS settings ........................................................................................................ 196
4.10 Eight Automation Panel 900 units via SDL (onboard) and SDL (AP Link) ................ 197
4.10.1 Basic system requirements ................................................................................. 198
4.10.2 Link modules ....................................................................................................... 198
4.10.3 Cables ................................................................................................................. 198
4.10.4 BIOS settings ...................................................................................................... 200
4.11 Six AP900 and two AP800 devices via SDL (onboard) and SDL (AP Link) .............. 201
4.11.1 Basic system requirements ................................................................................. 202
4.11.2 Link modules ....................................................................................................... 202
4.11.3 Cables ................................................................................................................. 202
5. Connection of USB peripheral devices ............................................................................. 204
5.1 Local on the APC810 .................................................................................................. 204
5.2 Remote connection to Automation Panel 900 via DVI ................................................ 205
5.3 Remote connection to Automation Panel 800/900 via SDL ........................................ 206
6. Configuration of a SATA RAID array ................................................................................ 207
6.1 Create RAID set .......................................................................................................... 208
6.1.1 Create RAID set - Striped ..................................................................................... 209
6.1.2 Create RAID set - Mirrored ................................................................................... 210
6.2 Delete RAID set ........................................................................................................... 211
6.3 Rebuild mirrored set .................................................................................................... 212
6.4 Resolve conflicts ......................................................................................................... 213
6.5 Low level format .......................................................................................................... 214
7. Known problems / issues .................................................................................................. 215
7.1 Problems and properties of the first production lot ...................................................... 215
7.2 Problems and properties of subsequent production lots ............................................. 216
Chapter 4: Software ...................................................................... 217
1. BIOS options ..................................................................................................................... 217
1.1 General Information ..................................................................................................... 217
1.2 BIOS setup and boot procedure .................................................................................. 217
1.2.1 BIOS setup keys ................................................................................................... 218
1.3 Main ............................................................................................................................. 220
1.4 Advanced .................................................................................................................... 221
1.4.1 ACPI configuration ................................................................................................ 222
1.4.2 PCI Configuration .................................................................................................. 224
1.4.3 PCI express configuration ..................................................................................... 229
1.4.4 Graphics configuration .......................................................................................... 231
1.4.5 CPU configuration ................................................................................................. 235
1.4.6 Chipset configuration ............................................................................................ 236
1.4.7 I/O interface configuration ..................................................................................... 238

12 Automation PC 810 with GM45 CPU board User's Manual V 1.14
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1.4.8 Clock Configuration ............................................................................................... 239
1.4.9 IDE Configuration .................................................................................................. 240
1.4.10 USB configuration ............................................................................................... 248
1.4.11 Keyboard/mouse configuration ........................................................................... 250
1.4.12 CPU board monitor ............................................................................................. 251
1.4.13 Main Board/Panel Features ................................................................................ 252
1.5 Boot ............................................................................................................................. 258
1.6 Security ....................................................................................................................... 260
1.6.1 Hard disk security user password ......................................................................... 262
1.6.2 Hard disk security master password ..................................................................... 263
1.7 Power .......................................................................................................................... 264
1.8 Exit .............................................................................................................................. 266
1.9 BIOS default settings ................................................................................................... 266
1.9.1 Main ...................................................................................................................... 268
1.9.2 Advanced .............................................................................................................. 268
1.9.3 Boot ....................................................................................................................... 275
1.9.4 Security ................................................................................................................. 276
1.9.5 Power .................................................................................................................... 276
1.10 BIOS Error signals (beep codes) ............................................................................... 277
1.10.1 BIOS BM45 ......................................................................................................... 277
1.11 Distribution of resources ............................................................................................ 278
1.11.1 RAM address assignment ................................................................................... 278
1.11.2 I/O address assignment ...................................................................................... 279
1.11.3 Interrupt assignments in PCI mode ..................................................................... 280
1.11.4 Interrupt assignments in APIC mode .................................................................. 281
2. Upgrade information ......................................................................................................... 284
2.1 BIOS upgrade .............................................................................................................. 284
2.1.1 What information do I need? ................................................................................. 284
2.1.2 BIOS upgrade for BM45 COM express ................................................................. 287
2.2 Firmware upgrade ....................................................................................................... 288
2.2.1 Procedure ............................................................................................................. 288
2.2.2 Possible upgrade problems and software dependencies (for V1.00) ................... 291
2.3 Creating an MS-DOS boot diskette in Windows XP .................................................... 292
2.4 Creating a bootable USB flash drive for B&R upgrade files ........................................ 294
2.4.1 Requirements ........................................................................................................ 294
2.4.2 Procedure ............................................................................................................. 294
2.4.3 Where do I get MS-DOS? ..................................................................................... 295
2.5 Creating a bootable CompactFlash card for B&R upgrade files .................................. 296
2.5.1 Requirements ........................................................................................................ 296
2.5.2 Procedure ............................................................................................................. 296
2.5.3 Where do I get MS-DOS? ..................................................................................... 297
2.6 Upgrade problems ....................................................................................................... 297
3. Automation PC 810 with MS-DOS .................................................................................... 298
3.1 Known problems .......................................................................................................... 298
4. Automation PC 810 with Windows XP Professional ......................................................... 300
4.1 Installation ................................................................................................................... 300
4.1.1 Installation on PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05 301

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4.1.2 Special considerations for the 5PCI slot model .................................................... 301
4.2 Drivers ......................................................................................................................... 302
5. Automation PC 810 with Windows 7 ................................................................................. 303
5.1 Installation ................................................................................................................... 303
5.1.1 Installation on PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05 304
5.1.2 Special considerations for the 5PCI slot model .................................................... 304
5.2 Drivers ......................................................................................................................... 305
5.3 Special considerations, limitations: ............................................................................. 305
6. Automation PC 810 with Windows Embedded Standard 2009 ......................................... 306
6.1 General Information ..................................................................................................... 306
6.2 Features with WES2009 (Windows Embedded Standard 2009) ................................. 307
6.3 Installation ................................................................................................................... 308
6.4 Drivers ......................................................................................................................... 308
6.4.1 Touch screen driver .............................................................................................. 308
7. Automation PC 810 with Windows Embedded Standard 7 ............................................... 309
7.1 General Information ..................................................................................................... 309
7.2 Features with WES7 (Windows Embedded Standard 7) ............................................. 310
7.3 Installation ................................................................................................................... 311
7.4 Drivers ......................................................................................................................... 311
7.4.1 Touch screen driver .............................................................................................. 311
8. Automation PC 810 with Automation Runtime .................................................................. 312
8.1 General information ..................................................................................................... 312
8.2 Automation Runtime Windows (ARwin) ...................................................................... 312
8.3 Automation Runtime Embedded (ARemb) .................................................................. 312
9. B&R Automation Device Interface (ADI) - Control Center ................................................ 313
9.1 Functions ..................................................................................................................... 314
9.2 Installation ................................................................................................................... 315
9.3 SDL Equalizer setting .................................................................................................. 316
9.4 UPS configuration ....................................................................................................... 317
9.4.1 Installing the UPS service for the B&R APC add-on UPS .................................... 318
9.4.2 Displaying UPS status values ............................................................................... 318
9.4.3 Changing UPS battery settings ............................................................................. 320
9.4.4 Updating UPS battery settings .............................................................................. 321
9.4.5 Saving UPS battery settings ................................................................................. 322
9.4.6 Configuring UPS system settings ......................................................................... 322
9.4.7 Changing additional UPS settings ........................................................................ 324
9.4.8 Procedure following power failure ......................................................................... 326
Chapter 5: Standards and certifications ..................................... 327
1. Applicable European directives ........................................................................................ 327
2. Overview of standards ...................................................................................................... 327
3. Emission requirements ..................................................................................................... 329
3.1 Network-related emissions .......................................................................................... 330
3.2 Emissions, electromagnetic emissions ........................................................................ 331
4. Requirements for immunity to disturbances ..................................................................... 332
4.1 Electrostatic discharge (ESD) ..................................................................................... 333

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4.2 High-frequency electromagnetic fields (HF field) ........................................................ 333
4.3 High-speed transient electrical disturbances (burst) ................................................... 333
4.4 Surges ......................................................................................................................... 334
4.5 Conducted disturbances .............................................................................................. 334
4.6 Magnetic fields with electrical frequencies .................................................................. 335
4.7 Voltage dips, fluctuations and short-term interruptions ............................................... 335
4.8 Damped vibration ........................................................................................................ 335
5. Mechanical conditions ...................................................................................................... 336
5.1 Vibration operation ...................................................................................................... 336
5.2 Vibration during transport (packaged) ......................................................................... 337
5.3 Shock during operation ............................................................................................... 337
5.4 Shock during transport (packaged) ............................................................................. 337
5.5 Toppling ....................................................................................................................... 337
5.6 Free fall (packaged) .................................................................................................... 338
6. Climate conditions ............................................................................................................ 339
6.1 Worst case operation .................................................................................................. 339
6.2 Dry heat ....................................................................................................................... 339
6.3 Dry cold ....................................................................................................................... 339
6.4 Large temperature fluctuations .................................................................................... 340
6.5 Temperature fluctuations in operation ......................................................................... 340
6.6 Humid heat, cyclic ....................................................................................................... 340
6.7 Humid heat, constant (storage) ................................................................................... 340
7. Safety ................................................................................................................................ 341
7.1 Ground resistance ....................................................................................................... 341
7.2 Insulation resistance .................................................................................................... 342
7.3 High voltage ................................................................................................................ 342
7.4 Residual voltage .......................................................................................................... 342
7.5 Leakage current .......................................................................................................... 343
7.6 Overload ...................................................................................................................... 343
7.7 Defective component ................................................................................................... 343
7.8 Voltage range .............................................................................................................. 343
8. Other tests ........................................................................................................................ 344
8.1 Protection .................................................................................................................... 344
9. International certifications ................................................................................................. 345
Chapter 6: Accessories ................................................................ 347
1. Overview ........................................................................................................................... 347
2. TB103 3-pin supply voltage connector ............................................................................. 351
2.1 General Information ..................................................................................................... 351
2.2 Order data ................................................................................................................... 351
2.3 Technical data ............................................................................................................. 351
3. Replacement CMOS batteries .......................................................................................... 353
3.1 Order data ................................................................................................................... 353
3.2 Technical data ............................................................................................................. 353
4. Replacement fan ............................................................................................................... 354
5. DVI - monitor adapter 5AC900.1000-00 ........................................................................... 355

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5.1 Order data ................................................................................................................... 355
6. CompactFlash cards 5CFCRD.xxxx-04 ............................................................................ 356
6.1 General Information ..................................................................................................... 356
6.2 Order data ................................................................................................................... 356
6.3 Technical data ............................................................................................................. 357
6.3.1 Temperature humidity diagram ............................................................................. 359
6.4 Dimensions .................................................................................................................. 359
6.5 Benchmark .................................................................................................................. 360
7. CompactFlash cards - 5CFCRD.xxxx-03 .......................................................................... 361
7.1 General Information ..................................................................................................... 361
7.2 Order data ................................................................................................................... 361
7.3 Technical data ............................................................................................................. 362
7.3.1 Temperature humidity diagram ............................................................................. 364
7.4 Dimensions .................................................................................................................. 364
8. USB Media Drive - 5MD900.USB2-01 .............................................................................. 365
8.1 Order data ................................................................................................................... 365
8.2 Features ...................................................................................................................... 365
8.3 Technical data ............................................................................................................. 366
8.4 Dimensions .................................................................................................................. 368
8.5 Dimensions with front cover ........................................................................................ 369
8.5.1 Cutout installation ................................................................................................. 369
8.6 Contents of delivery ..................................................................................................... 370
8.7 Interfaces ..................................................................................................................... 370
8.8 Installation ................................................................................................................... 370
8.8.1 Mounting orientation ............................................................................................. 370
8.9 Front cover 5A5003.03 for the USB Media Drive ........................................................ 371
8.9.1 Technical data ....................................................................................................... 371
8.9.2 Dimensions ........................................................................................................... 371
8.9.3 Installation ............................................................................................................. 372
8.9.4 Cutout installation ................................................................................................. 372
9. USB flash drive ................................................................................................................. 373
9.1 General Information ..................................................................................................... 373
9.2 Order data ................................................................................................................... 373
9.3 Technical data - 5MMUSB.2048-00 ............................................................................ 374
9.3.1 Temperature humidity diagram ............................................................................. 375
9.4 Technical data - 5MMUSB.2048-01 ............................................................................ 376
9.4.1 Temperature humidity diagram ............................................................................. 377
10. B&R Automation Runtime Dongle .................................................................................. 378
10.1 General information ................................................................................................... 378
10.2 Order data ................................................................................................................. 378
11. Uninterruptible power supply UPS .................................................................................. 379
11.1 Order data ................................................................................................................. 380
11.2 Features .................................................................................................................... 380
11.3 Requirements ............................................................................................................ 380
11.4 Individual components ............................................................................................... 381
11.4.1 Add-on UPS module 5AC600.UPSI-00 ............................................................... 381
11.4.2 Battery unit 5AC600.UPSB-00 ............................................................................ 383

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11.4.3 UPS connection cable ......................................................................................... 387
12. Power supplies ............................................................................................................... 388
12.1 Order data and brief technical overview .................................................................... 388
12.1.1 Single-phase power supplies .............................................................................. 388
12.1.2 Three-phase power supplies ............................................................................... 389
13. PCI cards ........................................................................................................................ 390
13.1 PCI Ethernet card 10/100 1port - 5ACPCI.ETH1-01 ................................................. 390
13.1.1 Order data ........................................................................................................... 390
13.1.2 Technical data ..................................................................................................... 391
13.1.3 Driver support ..................................................................................................... 391
13.1.4 Dimensions ......................................................................................................... 392
13.2 PCI Ethernet card 10/100 - 5ACPCI.ETH3-01 .......................................................... 393
13.2.1 Order data ........................................................................................................... 393
13.2.2 Technical data ..................................................................................................... 394
13.2.3 Driver support ..................................................................................................... 394
13.2.4 Dimensions ......................................................................................................... 395
14. Cables ............................................................................................................................. 396
14.1 DVI cable 5CADVI.0xxx-00 ....................................................................................... 396
14.1.1 Order data ........................................................................................................... 396
14.1.2 Technical data ..................................................................................................... 397
14.1.3 Flex radius specification ...................................................................................... 397
14.1.4 Dimensions ......................................................................................................... 398
14.1.5 Contents of delivery ............................................................................................ 398
14.1.6 Cable specifications ............................................................................................ 399
14.2 SDL cable 5CASDL.0xxx-00 ..................................................................................... 400
14.2.1 Order data ........................................................................................................... 400
14.2.2 Technical data ..................................................................................................... 401
14.2.3 Flex radius specification ...................................................................................... 401
14.2.4 Dimensions ......................................................................................................... 402
14.2.5 Contents of delivery ............................................................................................ 402
14.2.6 Cable specifications ............................................................................................ 403
14.3 SDL cable with 45° plug 5CASDL.0xxx-01 ................................................................ 404
14.3.1 Order data ........................................................................................................... 404
14.3.2 Technical data ..................................................................................................... 405
14.3.3 Flex radius specification ...................................................................................... 405
14.3.4 Dimensions ......................................................................................................... 406
14.3.5 Contents of delivery ............................................................................................ 406
14.3.6 Cable specifications ............................................................................................ 407
14.4 SDL flex cable 5CASDL.0xxx-03 ............................................................................... 408
14.4.1 Order data ........................................................................................................... 408
14.4.2 Technical data ..................................................................................................... 409
14.4.3 Flex radius specification ...................................................................................... 410
14.4.4 Dimensions ......................................................................................................... 410
14.4.5 Contents of delivery ............................................................................................ 411
14.4.6 Construction ........................................................................................................ 411
14.4.7 Cable specifications ............................................................................................ 412
14.5 SDL flex cable with extender 5CASDL.0x00-13 ........................................................ 413

17Automation PC 810 with GM45 CPU board User's Manual V 1.14
Table of contents
14.5.1 Order data ........................................................................................................... 413
14.5.2 Technical data ..................................................................................................... 413
14.5.3 Flex radius specification ...................................................................................... 415
14.5.4 Dimensions ......................................................................................................... 415
14.5.5 Contents of delivery ............................................................................................ 415
14.5.6 Cable specifications ............................................................................................ 416
14.6 RS232 cable .............................................................................................................. 417
14.6.1 Order data ........................................................................................................... 417
14.6.2 Technical data ..................................................................................................... 417
14.6.3 Contents of delivery ............................................................................................ 417
14.6.4 Cable specifications ............................................................................................ 418
14.7 USB cable ................................................................................................................. 419
14.7.1 Order data ........................................................................................................... 419
14.7.2 Technical data ..................................................................................................... 419
14.7.3 Contents of delivery ............................................................................................ 419
14.7.4 Cable specifications ............................................................................................ 420
14.8 APC810 internal supply cable 5CAMSC.0001-00 ..................................................... 421
14.8.1 Order data ........................................................................................................... 421
14.8.2 Technical data ..................................................................................................... 421
15. HDD replacement tray 5AC801.FRAM-00 ...................................................................... 422
15.1 Order data ................................................................................................................. 422
15.2 Dimensions ................................................................................................................ 423
16. Ready relay 5AC801.RDYR-01 ...................................................................................... 424
16.1 Order data ................................................................................................................. 424
16.2 Pin assignments ........................................................................................................ 424
16.3 Contents of delivery ................................................................................................... 425
17. HMI Drivers & Utilities DVD 5SWHMI.0000-00 ............................................................... 426
Chapter 7: Maintenance / Servicing ............................................ 431
1. Changing the battery ........................................................................................................ 431
1.1 Procedure .................................................................................................................... 432
2. Installing / exchanging a slide-in compact drive ............................................................... 434
3. Installing / exchanging a slide-in slot drive ....................................................................... 435
3.1 Procedure .................................................................................................................... 435
4. Installing the slide-in compact adapter ............................................................................. 436
4.1 Procedure .................................................................................................................... 436
5. Installing / exchanging the fan kit ...................................................................................... 438
6. Installing the UPS module ................................................................................................ 440
6.1 Installation without installed add-on interface module ................................................. 440
6.1.1 APC810 1 card slot ............................................................................................... 440
6.1.2 APC810 2 and 3 card slot ..................................................................................... 442
6.1.3 APC810 5 card slot ............................................................................................... 445
6.2 Installation with installed add-on interface module ...................................................... 447
6.2.1 APC810 1 card slot ............................................................................................... 447
6.2.2 APC810 2 and 5 card slot ..................................................................................... 449
6.2.3 APC810 5 card slot ............................................................................................... 451

18 Automation PC 810 with GM45 CPU board User's Manual V 1.14
Table of contents
7. Mounting the side cover .................................................................................................... 453
7.1 APC810 with 1 card slot .............................................................................................. 453
7.2 APC810 with 2 and 3 card slot .................................................................................... 453
7.3 APC810 with 5 card slot .............................................................................................. 454
8. AP Link installation ........................................................................................................... 455
9. Exchanging a PCI SATA RAID hard disk in a RAID 1 system .......................................... 456
9.1 Exchange procedure ................................................................................................... 456
10. Installing the HDD replacement disk tray ........................................................................ 458
11. Installing the ready relay /2 in the add-on UPS slot ........................................................ 459
Appendix A: ................................................................................... 461
1. Temperature sensor locations .......................................................................................... 461
2. Maintenance Controller Extended (MTCX) ....................................................................... 462
2.1 Temperature monitoring - Fan control ......................................................................... 463
3. Connection of an external device to the main board ........................................................ 464
4. B&R Key Editor information .............................................................................................. 465
5. B&R Automation Device Interface (ADI) development kit ................................................. 467
6. B&R Automation Device Interface (ADI) .NET SDK ......................................................... 469
7. Glossary ............................................................................................................................ 471

General information • Manual history
Chapter 1
General information
19Automation PC 810 with GM45 CPU board User's Manual V 1.14
Chapter 1 • General information
1. Manual history
Version Date Change
1.00 2010-01-18 - First version
1.05 2010-03-24 - Documentation "Automation PC 810 with BM45 CPU board" renamed to "Automation PC 810 with
GM45 CPU board".
- Table 24 "Monitor / Panel connection - RGB, DVI, SDL", on page 85 corrected.
- Figure 4 "Configuration - Drives, software, accessories", on page 40 corrected.
- Section "Automation PC 810 with Windows XP Embedded" renamed to "Automation PC 810 with
Windows Embedded Standard 2009", see page 306.
1.10 2010-08-16 - Chapter 5 "Standards and certifications", on page 327 updated.
- CPU board name changed from BM45 to GM45.
- The system unit 5PC810.SX03-00, the bus unit 5PC810.BX03-00, the fan kit 5PC810.FA03-00 and
the replacement fan 5AC801.FA03-00 added.
- CPU board 5PC800.BM45-01 added.
- Main memory 5MMDDR.4096-02 added.
- B&R ID codes for system units added.
- Technical data "Remanent variables for AR (Automation Runtime) in Power Fail Mode" added for
the APC810 system units.
- Section 9 "B&R Automation Device Interface (ADI) - Control Center", on page 313 updated.
- B&R 16 GB CompactFlash card (5CFCRD.016G-04) added.
- Section 14 "Cables", on page 396 in chapter 6 "Accessories" added.
- B&R USB flash drive added to the chapter 6 "Accessories" on page 376.
- Section 5 "Automation PC 810 with Windows 7", on page 303 in chapter 4 "Software" added.
- GM45 BIOS Version updated from V1.10 to V1.11, see page 217.
1.11 2010-11-04 - Ready relay 5AC801.RDYR-01 updated in the chapter 6 "Accessories".
- Section 11 "Installing the ready relay /2 in the add-on UPS slot", on page 459 in chapter 7
"Maintenance / Servicing" added.
- "Slide-in compact HDD 250GB - 5AC801.HDDI-03", on page 117 added.
- "PCI SATA RAID 2 x 250 GB - 5ACPCI.RAIC-05", on page 141 added.
- "Replacement SATA HDD 250 GB - 5MMHDD.0250-00", on page 145 added.
- Figure "Configuration - Drives, software, accessories", on page 40 updated.
- 5AC801.HDDI-03, 5ACPCI.RAIC-05 and 5MMHDD.0250-00 added in figure "Ambient
temperatures with a fan kit", on page 62 and "Overview of humidity specifications for individual
components", on page 64.
1.12 2011-02-18 - BIOS updated to version 1.13.
- The sections 6 "CompactFlash cards 5CFCRD.xxxx-04", on page 356 and 7 "CompactFlash cards
- 5CFCRD.xxxx-03", on page 361 were updated.
- "Automation PC 810 with Windows Embedded Standard 7", on page 309 updated.
Table 1: Manual history

20
General information • Manual history
Automation PC 810 with GM45 CPU board User's Manual V 1.14
1.13 2011-05-30 - Sections
"Automation PC 810 with Automation Runtime", on page 312,
"B&R Automation Runtime Dongle", on page 378,
and "B&R Automation Device Interface (ADI) .NET SDK", on page 469 added.
- Sections
"B&R Key Editor information", on page 465,
"B&R Automation Device Interface (ADI) development kit", on page 467,
"B&R Automation Device Interface (ADI) - Control Center", on page 313
and "HMI Drivers & Utilities DVD 5SWHMI.0000-00", on page 426 updated.
- Bus unit 5PC810.BX05-02 added to
block diagram "System unit 5PC810.SX05-00 + bus unit 5PC810.BX05-02", on page 81,
figure "5 slot bus units", on page 107,
table "Technical data - Bus units", on page 107,
figure "Configuration - Basic system", on page 39
and in figures to "Interrupt assignments in APIC mode", on page 281.
- Figure "Configuration - Drives, software, accessories", on page 40 updated.
- 5SWWI7.0900-MUL and 5SWWI7.1000-MUL in section "Automation PC 810 with Windows
Embedded Standard 7", on page 309 added.
1.14 2011-07-13 - USB 5 added in headline ("USB interfaces (USB1, 2, 3, 4, 5)", on page 88).
- Section "Add-on UPS slot", on page 92 updated.
- 5CFCRD.016G-04 in table 39 "CompactFlash slot (CF1)", on page 99 added.
- 5AC801.HDDI-03 in table 43 "Slide-in compact slot", on page 103 added and short description of
5AC801.HDDI-02 corrected.
. Tableentry „typ. recharge time at low battery“ in table 248 "Technical data - 5AC600.UPSB-00", on
page 383 added.
- Sections "B&R Automation Device Interface (ADI) - Control Center", on page 313, "B&R
Automation Device Interface (ADI) development kit", on page 467 and "B&R Automation Device
Interface (ADI) .NET SDK", on page 469 updated.
- Informations about „special considerations for the 5PCI slot model“ added at "Automation PC 810
with Windows XP Professional", on page 300 and "Automation PC 810 with Windows 7", on
page 303.
- Information about „Windows XP Mode“ in Section "Automation PC 810 with Windows Embedded
Standard 7", on page 309 corrected.
- Referring to external UPS 24VDC in Section "Uninterruptible power supply UPS", on page 379
updated.
Version Date Change
Table 1: Manual history (Forts.)