B&R ACOPOSinverter X64 User manual

ACOPOSinverter X64
ACOPOSinverter P64new
Migration manual
Version: 1.20 (December 2019)
Order no.: MAACPIX64-ENG
Translation of the original documentation
All values in this manual are current as of its creation. We reserve the right to change the contents of this manual
without notice. B&R Industrial Automation GmbH is not liable for technical or editorial errors and defects in this
manual. In addition, B&R Industrial Automation GmbH assumes no liability for damages that are directly or indirectly
attributable to the delivery, performance or use of this material. We point out that the software and hardware
designations and brand names of the respective companies used in this document are subject to general trademark,
brand or patent protection.

Safety information
V 1.20 3
1 Safety information
Read through these instructions carefully and familiarize yourself with the device before installing, operating or
servicing it. The warning messages listed below are included in all documentation and on the device itself in order
to highlight potential risks and hazards, or to indicate specific information intended to explain or simplify a particular
procedure.
Notes
Danger!
DANGER indicates an imminently hazardous situation that, if not avoided, will result in death or serious
injury.
Warning!
WARNING indicates a potentially hazardous situation that, if not avoided, can result in death, serious
injury and/or damage to the equipment.
Caution!
CAUTION indicates a potentially hazardous situation that, if not avoided, can result in injury and/or
damage to the equipment.
Advice:
NOTE, when used without an accompanying hazard symbol, indicates a potentially hazardous situation
that, if not avoided, could result in damage to the equipment.
Within the scope of this manual, the term "inverter" refers to the controller unit of the frequency inverter as defined
by NEC.
Only qualified personnel are permitted to install, operate, service and repair electrical devices. B&R takes no
responsibility for any consequences that may arise from use of this product.
PLEASE NOTE:
Only qualified personnel are permitted to install, operate, control and service electrical devices. B&R is not liable
for any damages resulting from use of this equipment.
Qualified personnel are employees who have acquired the necessary skills and knowledge in relation to the design,
operation and installation of these electrical devices, and who have successfully completed training on how to
identify and prevent potential hazards.
Personnel qualifications
Only trained and authorized personnel who are familiar with the content of this manual as well as the overall product
documentation are permitted to work with or near this product. In addition, such personnel must have taken part in
safety training on the identification and prevention of potential hazards associated with use of this product. They
must have received sufficient technical training, acquired relevant knowledge and experience and be capable of
anticipating and identifying potential hazards resulting from use of the product, changes to its settings or from the
mechanical, electrical and electronic features of the overall system. All personnel working with or near this product
must be familiar with all applicable standards, guidelines and accident prevention guidelines.
Intended use
This product is an inverter for three-phase synchronous, reluctance and induction motors and is intended for indus-
trial applications in line with the specifications and instructions contained in this manual. When using the product,
all relevant safety precautions, guidelines, specified requirements and technical data must be observed. The prod-
uct must be installed outside the ATEX zone. Before using the product, a risk assessment must be performed in
relation to the product's planned application. Based on the results of this analysis, suitable safety procedures must

Safety information
4 V 1.20
be implemented. Since the product is used as a component of an overall system, personal safety must be ensured
by selecting an appropriate complete system variant (such as an appropriate machine design, for example). Use of
this product in any way other than its expressly permitted use is strictly prohibited and can be potentially dangerous.
Only qualified personnel are permitted to install, operate, control and service electrical devices.
Product-related information
Danger!
RISK OF ELECTRIC SHOCK, ARC FLASH OR EXPLOSION
•Only suitably trained and authorized personnel who are familiar with the content of this manual
as well as the overall product documentation are permitted to work with or near this drive sys-
tem. Such personnel must also have successfully completed safety training on how to identi-
fy and prevent the various hazards involved. Installation, adjustment, repair and maintenance
must be performed by qualified personnel.
•The system integrator is responsible for ensuring compliance with all relevant local and national
electrical engineering requirements as well as with any other applicable regulations in relation
to the protective grounding of all devices.
•Many product parts, including the printed circuits, are powered via the mains voltage.
•Only use electrically insulated tools and ensure that measuring instruments are used with the
correct rated voltage.
•Once powered on, do not touch any unshielded components or terminals.
•Motors can generate voltage when the shaft rotates. Before working on the drive system, make
sure that the motor shaft is not driven by an external source.
•If there is a change in voltage, the power supply to unused conductors in the motor cable can
become disconnected. Any motor cable conductors that are not used must be insulated at
either end.
•Do not short-circuit the DC bus terminals, the DC bus capacitors or the braking resistor termi-
nals.
•Before performing any work on the drive system, proceed as follows:
°Disconnect all power supplies, including the external power supply to the control unit,
if applicable. Note that the circuit breaker or main power disconnect switch does not
de-energize all circuits.
°Affix a DO NOT SWITCH ON sign to all circuit breakers connected to the inverter system.
°Lock all circuit breakers in the open position.
°Wait 15 minutes to allow the DC bus capacitors to discharge.
°Follow the instructions included in section "Testing for absence of voltage" of the prod-
uct installation instructions.
•Before switching on the power supply to the inverter system, proceed as follows:
°Make sure that all work is complete and that no hazards have been created as a result
of the installation.
°If the mains input terminals and motor output terminals are grounded and short-circuit-
ed, remove the grounding and short circuits from the main input terminals and motor
output terminals.
°Make sure that the entire device is grounded correctly.
°Make sure that all protective equipment such as covers, doors and grids are installed
and closed.
•Mount and close all covers before switching on the power supply.
Failure to follow these instructions can result in death or serious injury.
Incorrect settings, invalid data or faulty wiring as well as other types of error can cause unexpected movements.

Safety information
V 1.20 5
Warning!
UNINTENDED OPERATION OF THE EQUIPMENT
•When wiring the device, all EMC requirements must be strictly observed.
•It is not permitted to operate the product using unspecified or unsuitable settings or data.
•Perform a comprehensive commissioning test.
Failure to follow these instructions can result in serious injury or death as well as damage to the
equipment.
Damaged products and accessories can result in electric shock or the equipment operating in unanticipated ways.
Danger!
ELECTRIC SHOCK OR UNEXPECTED OPERATION OF THE EQUIPMENT
Use of damaged products or accessories is not permitted.
Failure to follow these instructions can result in death or serious injury.
In the event of damage, contact your local B&R sales representative.
Warning!
LOSS OF CONTROL
•When designing a control plan, possible error states for the control paths must be taken into
account and for certain critical control functions, a procedure must be put in place to ensure
that the device can return to a safe state after a path has failed. Examples of critical control
functions include emergency switch-off, overrun stop, power failure and restart.
•Separate or redundant control paths must be provided for critical control functions.
•System control paths can include communication connections. The effects of unforeseen trans-
fer delays or connection disruptions must be taken into account.
•All applicable accident prevention guidelines and local safety regulations1) must be taken into
account.
•Before commissioning, each individual implementation of the product must be tested carefully
to ensure smooth operation.
Failure to follow these instructions can result in serious injury or death as well as damage to the
equipment.
Advice:
IRREPARABLE DAMAGE DUE TO INCORRECT SUPPLY VOLTAGE
•Before switching on and configuring the product, ensure that it is authorized for use with the
existing supply voltage.
Failure to follow these instructions can result in equipment damage or injury.
When operating, the products described in these instructions can reach temperatures of over 80°C.
Warning!
HOT SURFACES
•Avoid all contact with hot surfaces.
•Keep flammable or heat-sensitive parts away from the immediate vicinity of hot surfaces.
•Before handling the product, make sure to check that it has cooled down sufficiently.
•Make sure that there is adequate heat dissipation by performing a test run on maximum load.
Failure to follow these instructions can result in serious injury or death as well as damage to the
equipment.
The product is approved for applications in areas outside of danger zones (explosive atmospheres). Only install
the device in zones that are not exposed to hazardous environments.
1) For additional information for the US, see NEMA ICS 1.1 (latest edition), "Safety guidelines for the application, installation and maintenance of solid-state con-
trol" and NEMA ICS 7.1 (latest edition), "Safety standards for construction and guide for selection, installation and operation of adjustable-speed drive sys-
tems".

Safety information
6 V 1.20
Danger!
EXPLOSION HAZARD
Install and use this device only outside of danger zones.
Failure to follow these instructions will result in death or serious injury.
Machines, controllers and associated devices are usually integrated into the network. Unauthorized persons and
malware can gain access to the machine or other devices on the machine's network/fieldbus and connected net-
works via insufficiently secured access to software and networks.
Warning!
UNAUTHORIZED ACCESS TO THE MACHINE VIA SOFTWARE OR NETWORK
In your hazard and risk analysis, take into account all dangers that may arise by accessing and oper-
ating the network/fieldbus and develop a suitable cybersecurity concept.
Ensure that the hardware and software infrastructure into which the machine will be integrated, as well
as the organizational measures and policies, cover access to this infrastructure by taking into account
the results of the hazard and risk analysis, that they are implemented according to best practices
and standards and that they address IT and cybersecurity concerns (e.g. ISO/IEC 27000 for common
criteria for assessing the security of information technology systems, ISO/IEC 15408, IEC 62351, ISA/
IEC 62443, NIST cybersecurity framework, Information Security Forum - "Standard of good practice
for information security").
Ensure the effectiveness of your IT and cybersecurity system by using appropriate, proven methods.
Failure to follow these instructions can result in death, serious injury or damage to property.
Warning!
LOSS OF CONTROL
Perform a comprehensive commissioning check to ensure that the communication monitoring system
correctly detects communication interruptions.
Failure to follow these instructions can result in death, serious injury or damage to property.

General information
V 1.20 7
2 General information
The ACOPOSinverter P64new is available as a replacement product for the discontinued X64 to ensure replace-
ment part availability for old systems and retrofits. This way, we make it possible for users to deploy their machine
generations on the market as long as possible.
The P64new is physically based on the ACOPOSinverter P66. A specific communication card is used to establish
software compatibility with the X64. Both products are used with hardware upgrade "8I64xxxxxxx.00x-1".
This document lists the differences between the two frequency inverter series that must be taken into account
during product migration.
Advice:
ACOPOSinverter P66 is the successor product of ACOPOSinverter X64 and must be used for new
systems or for new projects in Automation Studio.
ACOPOSinverter X64 ACOPOSinverter P64new
Comparison of order numbers:
ACOPOSinverter X64 ACOPOSinverter P64new
1-phase 200 to 240 VAC
8I64S200018.00X-1 8I64S200018.0X-000
8I64S200037.00X-1 8I64S200037.0X-000
8I64S200055.00X-1 8I64S200055.0X-000
8I64S200075.00X-1 8I64S200075.0X-000
8I64S200110.00X-1 8I64S200110.0X-000
8I64S200150.00X-1 8I64S200150.0X-000
8I64S200220.00X-1 8I64S200220.0X-000
3-phase 200 to 240 VAC
8I64T200018.00X-1 8I64T200018.0X-000
8I64T200037.00X-1 8I64T200037.0X-000
8I64T200055.00X-1 8I64T200055.0X-000
8I64T200075.00X-1 8I64T200075.0X-000
8I64T200110.00X-1 8I64T200110.0X-000
8I64T200150.00X-1 8I64T200150.0X-000
8I64T200220.00X-1 8I64T200220.0X-000
8I64T200300.00X-1 8I64T200300.0X-000
8I64T200400.00X-1 8I64T200400.0X-000
8I64T200550.00X-1 8I64T200550.0X-000
8I64T200750.00X-1 8I64T200750.0X-000
8I64T201100.00X-1 8I64T201100.0X-000
8I64T201500.00X-1 8I64T201500.0X-000
3-phase 380 to 500 VAC
8I64T400037.00X-1 8I64T400037.0X-000
8I64T400055.00X-1 8I64T400055.0X-000
8I64T400075.00X-1 8I64T400075.0X-000
8I64T400110.00X-1 8I64T400110.0X-000
8I64T400150.00X-1 8I64T400150.0X-000
8I64T400220.00X-1 8I64T400220.0X-000
8I64T400300.00X-1 8I64T400300.0X-000

General information
8 V 1.20
ACOPOSinverter X64 ACOPOSinverter P64new
8I64T400400.00X-1 8I64T400400.0X-000
8I64T400550.00X-1 8I64T400550.0X-000
8I64T400750.00X-1 8I64T400750.0X-000
8I64T401100.00X-1 8I64T401100.0X-000
8I64T401500.00X-1 8I64T401500.0X-000
Advice:
The ACOPOSinverter P64new is a largely compatible solution for existing B&R customers and not a
further development of the ACOPOSinverter X64. Additional functions of the new drive (e.g. safety
applications) are not enabled.

Installation
V 1.20 9
3 Installation
When installing the ACOPOSinverter P64new, it is important to note that the dimensions will change slightly com-
pared to the original product. In addition, the wiring of the low voltage I/Os and motor cable must be adapted to
the replacement product, if necessary.
3.1 Dimensions and drill hole patterns
The following deviations with regard to mechanical data must be observed:
ACOPOSinverter P66 / ACOPOSinverter P64new ACOPOSinverter X64Material number
ACOPOSinverter P66
Variant
Weight
[kg]
Width
[mm]
Height
[mm]
Depth
[mm]
Height including
shield plate [mm]
Weight
[kg]
Width
[mm]
Height
[mm]
Depth
[mm]
8I66S200018.00-000 1-phase - 200 to 240 V - 0.18 kW 0.8 72 143 109 188 0.9 72 145 128
8I66S200037.00-000 1-phase - 200 to 240 V - 0.37 kW 1 72 143 128 188 0.9 72 145 128
8I66S200055.00-000 1-phase - 200 to 240 V - 0.55 kW 1.1 72 143 138 188 0.9 72 145 138
8I66S200075.00-000 1-phase - 200 to 240 V - 0.75 kW 1.1 72 143 138 188 0.9 72 145 138
8I66S200110.00-000 1-phase - 200 to 240 V - 1.1 kW 1.6 105 142 158 188 1.25 105 143 138
8I66S200150.00-000 1-phase - 200 to 240 V - 1.5 kW 1.6 105 142 158 188 1.35 107 143 158
8I66S200220.00-000 1-phase - 200 to 240 V - 2.2 kW 1.6 105 142 158 188 1.35 107 143 158
8I66T200018.00-000 3-phase - 200 to 240 V - 0.18 kW 0.8 72 143 109 188 0.9 72 145 122
8I66T200037.00-000 3-phase - 200 to 240 V - 0.37 kW 0.8 72 143 128 188 0.9 72 145 122
8I66T200055.00-000 3-phase - 200 to 240 V - 0.55 kW 1 72 143 138 188 0.9 72 145 132
8I66T200075.00-000 3-phase - 200 to 240 V - 0.75 kW 1 72 143 138 188 0.9 72 145 132
8I66T200110.00-000 3-phase - 200 to 240 V - 1.1 kW 1.4 105 143 138 190 1.25 105 143 132
8I66T200150.00-000 3-phase - 200 to 240 V - 1.5 kW 1.4 105 143 138 190 1.25 105 143 132
8I66T200220.00-000 3-phase - 200 to 240 V - 2.2 kW 1.4 105 143 138 190 1.35 107 143 152
8I66T200300.00-000 3-phase - 200 to 240 V - 3 kW 2.2 140 184 158 228 2.35 142 184 152
8I66T200400.00-000 3-phase - 200 to 240 V - 4 kW 2.2 140 184 158 228 2.35 142 184 152
8I66T200550.00-000 3-phase - 200 to 240 V - 5.5 kW 3.5 150 232 178 308 4.7 180 232 172
8I66T200750.00-000 3-phase - 200 to 240 V - 7.5 kW 3.6 150 232 178 308 4.7 180 232 172
8I66T201100.00-000 3-phase - 200 to 240 V - 11 kW 6.8 180 330 198 405 9 245 329.5 192
8I66T201500.00-000 3-phase - 200 to 240 V - 15 kW 6.9 180 330 198 405 9 245 329.5 192
8I66T400037.00-000 3-phase - 380 to 500 V - 0.37 kW 1.2 105 142 158 188 1.35 107 143 158
8I66T400055.00-000 3-phase - 380 to 500 V - 0.55 kW 1.2 105 142 158 188 1.35 107 143 158
8I66T400075.00-000 3-phase - 380 to 500 V - 0.75 kW 1.2 105 142 158 188 1.35 107 143 158
8I66T400110.00-000 3-phase - 380 to 500 V - 1.1 kW 1.3 105 142 158 188 1.35 107 143 158
8I66T400150.00-000 3-phase - 380 to 500 V - 1.5 kW 1.3 105 142 158 188 1.35 107 143 158
8I66T400220.00-000 3-phase - 380 to 500 V - 2.2 kW 2.1 140 184 158 228 2.35 142 184 158
8I66T400300.00-000 3-phase - 380 to 500 V - 3 kW 2.1 140 184 158 228 2.35 142 184 158
8I66T400400.00-000 3-phase - 380 to 500 V - 4 kW 2.2 140 184 158 228 2.35 142 184 158
8I66T400550.00-000 3-phase - 380 to 500 V - 5.5 kW 3.5 150 232 178 308 2.35 142 184 158
8I66T400750.00-000 3-phase - 380 to 500 V - 7.5 kW 3.5 150 232 178 308 2.35 142 184 158
8I66T401100.00-000 3-phase - 380 to 500 V - 11 kW 6.5 180 330 198 404 2.35 142 184 158
8I66T401500.00-000 3-phase - 380 to 500 V - 15 kW 6.5 180 330 198 404 2.35 142 184 158

Installation
10 V 1.20
ACOPOSinverter P66 /
ACOPOSinverter P64new
ACOPOSinverter X64Material number
ACOPOSinverter P66
Variant
Drill hole pat-
tern width [mm]
Drill hole pat-
tern height [mm]
Drill hole pat-
tern width [mm]
Drill hole pat-
tern height [mm]
8I66S200018.00-000 1-phase - 200 to 240 V - 0.18 kW 60 131 60 121.5
8I66S200037.00-000 1-phase - 200 to 240 V - 0.37 kW 60 121.5 60 121.5
8I66S200055.00-000 1-phase - 200 to 240 V - 0.55 kW 60 121.5 60 121.5
8I66T400075.00-000 1-phase - 200 to 240 V - 0.75 kW 60 121.5 60 121.5
8I66S200110.00-000 1-phase - 200 to 240 V - 1.1 kW 93 118 93 121.5
8I66S200150.00-000 1-phase - 200 to 240 V - 1.5 kW 93 118 93 121.5
8I66S200220.00-000 1-phase - 200 to 240 V - 2.2 kW 93 118 93 121.5
8I66T200018.00-000 3-phase - 200 to 240 V - 0.18 kW 60 131 60 121.5
8I66T200037.00-000 3-phase - 200 to 240 V - 0.37 kW 60 121.5 60 121.5
8I66T200055.00-000 3-phase - 200 to 240 V - 0.55 kW 60 121.5 60 121.5
8I66T200075.00-000 3-phase - 200 to 240 V - 0.75 kW 60 121.5 60 121.5
8I66T200110.00-000 3-phase - 200 to 240 V - 1.1 kW 93 118 93 121.5
8I66T200150.00-000 3-phase - 200 to 240 V - 1.5 kW 93 118 93 121.5
8I66T200220.00-000 3-phase - 200 to 240 V - 2.2 kW 93 118 93 121.5
8I66T200300.00-000 3-phase - 200 to 240 V - 3 kW 126 157 126 157
8I66T200400.00-000 3-phase - 200 to 240 V - 4 kW 126 157 126 157
8I66T200550.00-000 3-phase - 200 to 240 V - 5.5 kW 130 210 160 210
8I66T200750.00-000 3-phase - 200 to 240 V - 7.5 kW 130 210 160 210
8I66T201100.00-000 3-phase - 200 to 240 V - 11 kW 160 295 225 295
8I66T201500.00-000 3-phase - 200 to 240 V - 15 kW 160 295 225 295
8I66T400037.00-000 3-phase - 380 to 500 V - 0.37 kW 93 118 93 121.5
8I66T400055.00-000 3-phase - 380 to 500 V - 0.55 kW 93 118 93 121.5
8I66T400075.00-000 3-phase - 380 to 500 V - 0.75 kW 93 118 93 121.5
8I66T400110.00-000 3-phase - 380 to 500 V - 1.1 kW 93 118 93 121.5
8I66T400150.00-000 3-phase - 380 to 500 V - 1.5 kW 93 118 93 121.5
8I66T400220.00-000 3-phase - 380 to 500 V - 2.2 kW 126 157 126 157
8I66T400300.00-000 3-phase - 380 to 500 V - 3 kW 126 157 126 157
8I66T400400.00-000 3-phase - 380 to 500 V - 4 kW 126 157 126 157
8I66T400550.00-000 3-phase - 380 to 500 V - 5.5 kW 130 210 160 210
8I66T400750.00-000 3-phase - 380 to 500 V - 7.5 kW 130 210 160 210
8I66T401100.00-000 3-phase - 380 to 500 V - 11 kW 160 295 225 295
8I66T401500.00-000 3-phase - 380 to 500 V - 15 kW 160 295 225 295

Installation
V 1.20 11
3.2 Input and output circuit diagram
The ACOPOSinverter P64new provides the following I/Os:
•2x relays "R1", "R2"
•1x digital output "DQ1", "DQ" for short
•6x digital inputs "DI1", "DI2", "DI3", "DI4", "DI5", "DI6"
•1x analog output "AQ1", "AQ" for short
•3x analog inputs "AI1", "AI2", "AI3"
This makes it possible to numerically represent all I/Os that were offered by the ACOPOSinverter X64:
•1x relay "R2"
•1x digital output "DO1", "DO" for short
•4x digital inputs "LI1", "LI2", "LI3", "LI4"
•1x analog output "AO1", "AO" for short
•3x analog inputs "AI1", "AI2", "AI3"
The I/Os on the ACOPOSinverter P64new are managed by the drive. Since the supplier does not guarantee the
real-time capability of its firmware, there are limitations in use. Preprocessing incoming signals (e.g. edge counting
or AB-counter) is no longer possible, for example.
If this function is implemented on the ACOPOSinverter X64, an additional X20 module must be implemented during
the upgrade, if necessary.
The digital output
The ACOPOSinverter P64new provides a digital output. In contrast to the original product, however, this is a floating
output, i.e. DQ- must be supplied with the desired voltage in order to implement a comparable switching process
for DQ+.
Notice!
When migrating DO (ACOPOSinverter X64) to DQ (ACOPOSinverter P64new), it is important to ensure
that the maximum load capacity of output DQ (ACOPOSinverter P64new) is not exceeded.
3.2.1 Inputs and outputs
Characteristics of the terminals
Advice:
•For a description of the terminal arrangement, see the section on the arrangement and charac-
teristics of the control terminals as well as communication and I/O ports.
•For more information about the factory pre-set I/O assignment, see section "Programming".

Installation
12 V 1.20
Terminal Description I/O type Electrical characteristics
10 V Power supply for setpoint potentiometer Output Internal power supply for analog inputs
•10 VDC
•Tolerance: 0 to 10%
•Current: Max. 10 mA
AI1 Analog voltage input Input Analog input 0 + 10 VDC
•Impedance: 30 kΩ
•Resolution: 10-bit converter
•Accuracy:
°±0.5% at 25°C (77°F)
°±0.7% at a temperature fluctuation of 60°C (108°F)
•Linearity: ±0.2% (max. ±0.5%) of maximum value
•Sampling time: 2 ms
COM Reference wire for analog inputs and outputs Input/Output 0 V
AI2 Analog voltage input Input Bipolar analog input 0 ±10 VDC (max. voltage ±30 VDC). The + or - polarity of
the voltage at AI2 influences the setpoint direction, and therefore the rotation
direction.
•Impedance: 30 kΩ
•Resolution: 10 bits
•Accuracy:
°±0.5% at 25°C (77°F)
°±0.7% at a temperature fluctuation of 60°C (108°F)
•Linearity: ±0.2% (max. ±0.5%) of maximum value
•Sampling time: 2 ms
AI3 Analog current input Input Analog input 0 to 20 mA (or 4 to 20 mA, X to 20 mA, 20 to Y mA). X and Y can
be programmed to values between 0 and 20 mA.
•Impedance: 250 Ω
•Resolution: 10 bits
•Accuracy:
°±0.5% at 25°C (77°F)
°±0.7% at a temperature fluctuation of 60°C (108°F)
•Linearity: ±0.2% (max. ±0.5%) of maximum value
•Sampling time: 2 ms
COM Reference wire for analog inputs and outputs Input/Output 0 V
AQ1 Analog output Output AQ: Analog output configurable via software for voltage or current
•Analog voltage output: 0 to 10 VDC. Minimum load impedance: 470 Ω
•Analog current output X-Y mA by programing X and Y to between 0 and
20 mA, maximum load impedance: 800 Ω
•Sampling time: 2 ms
•Resolution: 10 bits
•Accuracy:
°±1% for 25°C ±10°C (77°F)
°±2% at a temperature fluctuation of 60°C (108°F)
•Linearity: ±0.3%
R1A Normally open (NO) contact for relay R1 Output
R1B Normally closed (NC) contact for relay R1 Output
R1C Contact reference point for relay R1 Output
Output relay 1
•Minimum switching capacity: 5 mA for 24 VDC
•Maximum switching current for resistive load: 3 A for 250 VAC (OVC II)
30 VDC
•Maximum switching current for inductive load: 2 A for 250 VAC (OVC
II) and 30 VDC. The inductive load must be equipped with a device for
suppressing voltage peaks in AC or DC operation, the total energy loss
of which is greater than the inductive energy stored in the load.
•Update time: 2 ms
•Service life: 100,000 switching operations at maximum switching current
R2A
R2C
Normally open (NO) contact for programmable
relay R2
Output Output relay 2
•Minimum switching capacity: 5 mA for 24 VDC
•Maximum switching current for resistive load: 5 A for 250 VAC (OVC II)
and 30 VDC
•Maximum switching current for inductive load: 2 A for 250 VAC (OVC
II) and 30 VDC. The inductive load must be equipped with a device for
suppressing voltage peaks in AC or DC operation, the total energy loss
of which is greater than the inductive energy stored in the load.
•Update time: 2 ms
•Service life:
°100,000 switching operations at maximum switching capacity
°1,000,000 switching operations at 1 A
+24 Power supply for digital inputs and outputs Output •Input delay 24 VDC
•Tolerance: -15 to 20%
•Current: 100 mA
DI1 Digital inputs Input 4 programmable digital inputs, configurable as sink or source via switch SW1

Installation
V 1.20 13
Terminal Description I/O type Electrical characteristics
DI2
DI3
DI4
•24 VDC power supply (max. 30 VDC)
•State 0 if <5 VDC, state 1 if >11 VDC (in source mode)
•State 0 if >16 VDC, state 1 if <10 VDC (in sink mode)
•Response time: 8 ms on stop
DI5
DI6
Digital inputs Input When programming as digital inputs, the characteristics are the same as for DI1
to DI4.
•DI5 can be programmed as a pulse input based on 20 kpps (pulses per
second).
•DI6 can be used as a PTC (Positive Temperature Coefficient) via switch
SW2.
•Threshold value for resolution: 3 kΩ, threshold value for reset: 1.8 kΩ
•Threshold value for short-circuit detection <50 Ω
STO Input STO (Safe Torque Off) Input •Input: 24 VDC
•Impedance: 1.5 kΩ
P24 Power supply for STO input and input for op-
tional external power supply (additional fuse re-
quired)
Input/Output •24 VDC
•Tolerance: -15 to 20%
•Current: Max. 1.1 A
DQ-
DQ+
Digital output Output Output with open collector, configurable as sink or source via switch SW1
•Update time: 2 ms
•Maximum voltage: 30 VDC
•Maximum current: 100 mA
PE Protective ground - ACOPOSinverter P66 protective ground for high-speed communication.

Installation
14 V 1.20
3.2.2 ACOPOSinverter X64
Terminal Function Electrical characteristics
R2A
R2C
NO contact of programmable relay r2 •Minimum switching capacity: 10 mA at 5 V (DC power)
•Max. switching capacity at resistive load (cos ϕ = 1 and L/R = 0 ms): 2 A at 250 V (AC
power) and 30 V (DC power)
•Max. switching capacity at inductive load (cos ϕ = 0.4 and L/R = 7 ms): 1.5 A at 250 V
(AC power) and 30 V (DC power)
•Sampling time: 8 ms
•Service life: 100,000 switching operations at maximum switching capacity
+24 V Power supply for X2X interface MANDATORY
•24 VDC (min. 18 V, max. 30 V)
•Power: 1.6 W at 24 VDC
GND Common GND for 24 VDC power supply
DO1 Digital output •Switching voltage: 18 to 30 VDC
•Diagnostic status: Output monitoring with 100 μs delay
•Leakage current when the power is switched off: 3 μA
•Residual voltage: <0.3 V at 0.5 A nominal current
•Short-circuit peak current: <35 A
•Switch-on after overload or short-circuit shutdown: <20 μs
•Switching delay:
– 0 → 1: <100 μs
– 1 → 0: <300 μs
•Switching frequency at resistive load: Max. 100 Hz
•Output circuit: Source
X2X data point
LI1
LI2
Logic inputs •Power supply 24 V (max. 30 V)
•Impedance: 12.1 kΩ
•State 0 if <5 V, state 1 if >15 V (voltage difference between LI- and CLI)
•Sampling time: 4 ms
Ground terminal Recommended wire cross section 1.5 mm² (16 AWG).
The ground terminal must be connected to the EMC plate.

Installation
V 1.20 15
Terminal Function Electrical characteristics
LI3
LI4
Depending on the I/O configuration, LI3 and LI4
can be used as:
•Logic inputs
or
•Counter inputs
Same characteristics as LI1 and LI2
Event counter, gate, frequency and period measurement (LI3 and LI4 cannot be used for library
ACP10SDC.
Operation as event counter:
•Counter size: 32-bit
•Max. input frequency: 100 kHz
Gate measurement:
•Counter size: 32-bit (16-bit with active overflow detection)
•Max. input frequency: 100 kHz
•Counter frequency: 4 MHz or 31.25 kHz internal, max. 100 kHz external
•Max. discrepancy at 24 V: ±4 μs
Period measurement
•Counter size: 32-bit (16-bit with active overflow detection)
•Max. input frequency: 100 kHz
•Counter frequency: 4 MHz or 31.25 kHz internal, max. 100 kHz external
Operation as AB counter:
•Counter size: 32-bit
•Max. input frequency: 20 kHz
X2X data point
CLI Reference conductor for logic inputs Source: Connect CLI to 24 VDC
Sink: Connect CLI to GND
LI3 and LI4 in counter operation only possible with sink connection
X2X
X2X GND
X2X\
SHLD
X2X input
X2X
X2X GND
X2X\
SHLD
X2X output
X2X+ X2X+ not used (internally connected between X2X+ input and X2X+ output)
USB connec-
tion
Connection for the graphic display terminal
Advice:
•Under hardware revision B5, the maximum counter input frequency is 5 kHz.
•Under hardware revision B0, the counter inputs are changed. Counter 01 (LI3) and counter 02
(LI4).

Interfaces
16 V 1.20
4 Interfaces
4.1 X2X Link
4.1.1 General information
This product is a plug-in interface for the ACOPOSinverter P64new. The communication card enables access to
the drive parameters via the X2X Link bus. It was equipped with a special compatibility layer to convert controller
access to the ACOPOSinverter X64 and prepare it for the ACOPOSinverter P64new. One input and one output
have each been implemented for X2X Link. A shield connection and shield grounding are provided.
•Automatic firmware update via AS
•Power supply of interface card via inverter
•Electrical isolation between fieldbus and X2X Link
•Requires freely pre-assembled X2X cable
4.1.2 Order data
Model number Short description Figure
Interface modules
8I0IF109.400-2 Interface module for ACOPOSinverter P64new, 2x X2X Link in-
terface
Optional accessories
Terminal blocks
8TB2104.2010-00 4-pin screw clamp, single row, spacing: 5.08 mm, label 1: num-
bered serially
8TB2104.2210-00 Push-in terminal block 4-pin, 1-row, spacing: 5.08 mm, label 1:
numbered consecutively
8TB2108.2010-00 8-pin screw clamp, single row, spacing: 5.08 mm, label 1: num-
bered serially
8TB2108.2210-00 Push-in terminal block 8-pin, 1-row, spacing: 5.08 mm, label 1:
numbered consecutively
Table 1: 8I0IF109.400-2 - Order data
4.1.3 Technical data
Model number 8I0IF109.400-2
Short description
Bus receiver X2X Link bus receiver
General information
B&R ID code 0xB0E4
Status indicators Operating state, module status
Diagnostics
Module run/error Yes, using LED status indicator and software
Overload Yes, using LED status indicator and software
Power consumption
External I/O 500 mW
Additional power dissipation caused by actuators
(resistive) [W]
-
Electrical isolation
X2X Link - Frequency inverter Yes
Certifications
CE Yes
UL UL E225616
Power conversion equipment
CSA Not relevant
Operating conditions
Mounting orientation
Vertical Yes
Installation elevation above sea level
0 to 2000 m No limitation
>2000 m Reduction of ambient temperature by 0.5°C per 100 m
Degree of protection per EN 60529 IP20
Table 2: 8I0IF109.400-2 - Technical data

Interfaces
V 1.20 17
Model number 8I0IF109.400-2
Ambient conditions
Temperature
Operation -10 to 60°C
Storage -40 to 85°C
Transport -40 to 85°C
Relative humidity
Operation 5 to 95%, non-condensing
Storage 5 to 95%, non-condensing
Transport 5 to 95%, non-condensing
Mechanical properties
Note Terminal blocks must be ordered separately.
2x 8TB2104.2010-00 (corresponds to 0TB704.9) or
2x 8TB2104.2210-00 (corresponds to 0TB704.91) or
1x 8TB2108.2010-00 or
1x 8TB2108.2210-00
Table 2: 8I0IF109.400-2 - Technical data
4.1.4 LED status indicators
For a description of different operating modes, see section "Additional information - Diagnostic LEDs" of the X20
system user's manual.
Figure LED Color Status Description
Off No power to module
Single flash Mode RESET1)
Double flash Mode BOOT1) (during firmware update)
Blinking Mode PREOPERATIONAL1)
STATUS Green
On Mode RUN1)
Off Module not supplied with power or everything OK
Single flash Cyclic data scanner on frequency inverter not running
Double flash Power supply below the warning level of 20.4 V
ERROR Red
Triple flash No communication with the frequency inverter
STATUS + ER-
ROR
Solid red / Single green flash Invalid firmware
1) The operating states are described in Automation Help under "Real-time operating system - Method of operation - Operating states".
4.1.5 Pinout
Figure Terminal Description
1 X2X
2 GND
3 X2X\
4 Shield
5 X2X
6 GND
7 X2X\
1
8
8 Shield

Implementation
18 V 1.20
5 Implementation
5.1 Distinction
The ACOPOSinverter P64new was developed to enable the continuous use of as many existing projects as possi-
ble. If the application-based differences do not require any adjustments in the project, the ACOPOSinverter P64new
can be used as a 1-to-1 replacement. For this reason, both products report the same "ModuleID".
If it is necessary to make adjustments to the project, the value of "HardwareVariant" can be used to determine via
the I/O mapping whether the ACOPOSinverter X64 or the ACOPOSinverter P64new is currently being controlled.
•The ACOPOSinverter X64 displays values lower than 10.
•The ACOPOSinverter P64new displays values greater than or equal to 10.
5.2 Device configuration at runtime
Some projects do not use the device configuration offered in Automaton Studio. In these cases the user-defined
parameter set is often downloaded completely at runtime.
The download sequence recommended so far consisted of three steps:
1) Resetting the parameter set
2) Downloading the user-defined parameters
3) Saving the adjusted parameter set in EEPROM
If this sequence is implemented in the existing project, command for resetting parameter set "Reset to default"
must be extended (see "Resetting the parameter set (control word "CMI")" on page 32).
5.3 Control behavior
Parameter [U/F mot 1 selected] (UFt) can still be set in the module configuration (Automation Studio). Since
the configuration parameter on the ACOPOSinverter P64new is no longer available, the user-defined value is
converted and written to parameter [Motor control type](Ctt).
The conversion is made in accordance with the following mapping table:
Parameter [U/F mot 1 selected] (UFT) (ACOPOSinverter X64) Parameter [Motor control type](Ctt) (ACOPOSinverter P64new)
[SVC] (n) [SVC V] (UUC)
[Cst. Torque] (L) [Standard] (Std)
[Var. Torque] (P) [V/F Quad.] (UFq)
[Energy Sav.] (nLd) [Energy Sav.] (nLd)
5.3.1 General evaluation
The return values are generated at a much higher sampling rate on the ACOPOSinverter P64new:
•LCR: The filter time for generating the current measurement values is 3.2 ms.
•RFRD: The filter time for generating the speed values is 6.4 ms.
The measurement dynamics of the ACOPOSinverter P64new were not adjusted because the higher sampling rate
was considered an advantage.
The speed control algorithms differ slightly. In rare cases, the axis behavior may deviate noticeably. In order to
illustrate this, a test project was created and evaluated.
The step responses of the internally measured current, the internally calculated speed and the directly measured
change in position (measured with an ABR encoder) were randomly recorded for the ACOPOSinverter X64 and
compared with those of the ACOPOSinverter P64new.
5.3.2 UFT: N
If parameter [U/F mot 1 selected] (UFt) is configured to value [SVC] (n) in the module configuration (Automation
Studio), parameter [Motor control type] (Ctt) is set to [SVC U] (UUC) on the ACOPOSinverter P64new.

Implementation
V 1.20 19
Two series of measurements were carried out and the following step responses recorded.
Measurement series 1
The first diagram shows that the ACOPOSinverter P64new responds in a more agile manner. The increase of the
current value is considerably steeper than with the ACOPOSinverter X64. In contrast to the ACOPOSinverter X64,
a brief overshoot occurs before the same end value is reached. The second diagram shows that the increased
agility has a positive effect on speed control. The requested speed value is reached sooner. However, an overshoot
of the speed value does not occur. The third diagram shows that the increased agility also has an effect on the
position of the axis. Since the requested speed value was reached faster, the axis of the ACOPOSinverter P64new
precedes the axis of the ACOPOSinverter X64.

Implementation
20 V 1.20
Measurement series 2
An unusual (poorly optimized) configuration was chosen for measurement series two.
Despite the increased deviations in the current measurement, only very small deviations from the other process
variables occurred.
The observations from measurement series 1 could be confirmed.