Banner L-GAGE LE250 IO-Link User manual

Quick Start Guide
This guide is designed to help you set up and install the L-GAGE®LE Laser Gauging Sensor. For complete information on programming,
performance, troubleshooting, dimensions, and accessories, please refer to the Instruction Manual at www.bannerengineering.com. Search
for p/n 194205 to view the manual. Use of this document assumes familiarity with pertinent industry standards and practices.
WARNING: Not To Be Used for Personnel Protection
Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury or
death. This device does not include the self-checking redundant circuitry necessary to allow its use in personnel safety
applications. A sensor failure or malfunction can cause either an energized or de-energized sensor output condition.
Features and Indicators
Power LED
Indicator
Discrete Output 1
LED Indicator
Display
Discrete Output 2
LED Indicator
Push Buttons
Figure 1. LE IO-Link Sensor Features
Three LED indicators provide ongoing indication of the sensing status.
Power LED Indicator
Solid Green = Normal operation, power On and laser On
Flashing Green (1 Hz) = Power On and laser Off (laser enable mode)
Discrete Output LED Indicators
Solid Amber = Discrete Output is On
Off = Discrete Output is Off
Laser Description and Safety Information
CAUTION: Use of controls or adjustments or performance of procedures other than those specified herein may result
in hazardous radiation exposure. Do not attempt to disassemble this sensor for repair. A defective unit must be
returned to the manufacturer.
Class 2 Laser Models
CAUTION: Never stare directly into the sensor lens. Laser light can damage your eyes. Avoid placing any mirror-
like object in the beam. Never use a mirror as a retroreflective target.
For Safe Laser Use - Class 2 Lasers
• Do not stare at the laser.
• Do not point the laser at a person’s eye.
• Mount open laser beam paths either above or below eye level, where practical.
• Terminate the beam emitted by the laser product at the end of its useful path.
Reference IEC 60825-1:2007, Section 8.2.
L-GAGE®LE250/550 IO-Link Laser Sensors
Original Document
194204 Rev. B 2 December 2016
194204

Class 2 Lasers
Class 2 lasers are lasers that emit visible radiation in the wavelength range from 400 nm to 700
nm, where eye protection is normally afforded by aversion responses, including the blink reflex.
This reaction may be expected to provide adequate protection under reasonably foreseeable
conditions of operation, including the use of optical instruments for intrabeam viewing.
Figure 2. FDA (CDRH) warning label
(Class 2)
Class 2 Laser Safety Notes
Low-power lasers are, by definition, incapable of causing eye injury within the duration of a blink
(aversion response) of 0.25 seconds. They also must emit only visible wavelengths (400 to 700
nm). Therefore, an ocular hazard may exist only if individuals overcome their natural aversion to
bright light and stare directly into the laser beam.
Class 1 Laser Models
Class 1 lasers are lasers that are safe under reasonably foreseeable conditions of operation,
including the use of optical instruments for intrabeam viewing.
COMPLIES WITH IEC 60825-1:2007
CLASS 1
LASER PRODUCT
Output Complies with 21 CFR 1040.10
and 1040.11 except for deviations
pursuant to Laser Notice No.50,
dated June 24, 2007.
Figure 3. FDA (CDRH) warning label
(Class 1)
Laser wavelength: 650 nm Output: < 0.22 mW Pulse Duration: 150 µs to 900 µs
Sensor Installation
NOTE: Handle the sensor with care during installation and operation. Sensor windows soiled by fingerprints, dust,
water, oil, etc. may create stray light that may degrade the peak performance of the sensor. Blow the window clear
using filtered, compressed air, then clean as necessary using 70% isopropyl alcohol and cotton swabs or water and a
soft cloth.
Sensor Orientation
Correct sensor-to-object orientation is important to ensure proper sensing. See the following figures for examples of correct and incorrect
sensor-to-object orientation as certain placements may pose problems for sensing distances.
IncorrectCorrect
Figure 4. Orientation by a wall
IncorrectCorrect
Figure 5. Orientation in an opening
IncorrectCorrect
Figure 6. Orientation for a turning object
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2 www.bannerengineering.com - Tel: [phone] P/N 194204 Rev. B

IncorrectCorrect
Figure 7. Orientation for a height difference
IncorrectCorrect
Figure 8. Orientation for a color or luster
difference Figure 9. Orientation for a highly reflective target
Applying tilt to sensor may improve performance on reflective targets. The direction and magnitude of the tilt depends on the application,
but a 15° tilt is often sufficient.
Mount the Sensor
1. If a bracket is needed, mount the sensor onto the bracket.
2. Mount the sensor (or the sensor and the bracket) to the machine or equipment at the desired location. Do not tighten the mounting
screws at this time.
3. Check the sensor alignment.
4. Tighten the mounting screws to secure the sensor (or the sensor and the bracket) in the aligned position.
Wiring Diagrams
shield
+
12–30 V dc
D1_Out / IO-Link
D2_Out
Input
–
3
1
2
4
5
Load
Load
Figure 10. IO-Link Models
Key
2
3
4
1
5
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
Display
Figure 11. LE550 Display in Run Mode
The display is a 2-line, 8-character LCD. The main screen is the Run
mode screen, which shows the real-time distance measurement.
Buttons
Use the sensor buttons Down, Up, Enter, and Escape to program the sensor and to access sensor information.
L-GAGE®LE250/550 IO-Link Laser Sensors
P/N 194204 Rev. B www.bannerengineering.com - Tel: [phone]

Down and Up Buttons
Press Down and Up to:
• Access the Quick Menu from Run mode
• Navigate the menu systems
• Change programming settings
When navigating the menu systems, the menu items loop.
Press Down and Up to change setting values. Press and hold the buttons to cycle through numeric values. After changing a
setting value, it slowly flashes until the change is saved using the Enter button.
Enter Button
Press Enter to:
• Access the Sensor Menu from Run mode
• Access the submenus
• Save changes
In the Sensor Menu, a check mark in the lower right corner of the display indicates that pressing Enter accesses a
submenu.
Press Enter to save changes. New values flash rapidly and the sensor returns to the parent menu.
Escape Button
Press Escape to:
• Leave the current menu and return to the parent menu
• Return to Run mode from the Quick Menu
Important: Pressing Escape discards any unsaved programming changes.
In the Sensor Menu, a return arrow in the upper left corner of the display indicates that pressing Escape returns to the
parent menu.
Press and hold Escape for 2 seconds to return to Run mode from any menu or remote teach.
Sensor Programming
Program the sensor using the buttons on the sensor or the remote input (limited programming options).
From Run mode, use the buttons to access the Quick Menu and the Sensor Menu. See Quick Menu on page 4, Sensor Menu (MENU) on
page 5, and the instruction manual (p/n 194205) for more information on the options available from each menu. For TEACH options,
follow the TEACH instructions in the instruction manual.
In addition to programming the sensor, use the remote input to disable the buttons for security, preventing unauthorized or accidental
programming changes. See the instruction manual for more information.
from Run Mode
Access
Quick Menu
Access
Sensor Menu
See Figure 13 on page 5 See Figure 14 on page 6
Figure 12. Accessing the Menus
Quick Menu
The sensor includes a Quick Menu with easy access to view and change the discrete output switch points. Access the Quick Menu by
pressing Down or Up from Run mode. When in the Quick Menu, the current distance measurement displays on the first line and
the menu name and the discrete output switch points alternate on the second line of the display. Press Enter to access the switch
points. Press Down or Up to change the switch point to the desired value. Press Enter to save the new value and return to
the Quick Menu.
L-GAGE®LE250/550 IO-Link Laser Sensors
4 www.bannerengineering.com - Tel: [phone] P/N 194204 Rev. B

Quick Menu
D1 SPt1 (value)
Run Mode
D1 SPt2*(value)
D2 SPt1 (value)
D2 SPt2*(value)
Spt2 not available unless in
Window Mode
set value with
or
Save setting
and return to
Quick Menu
Cancel and
return to
Quick Menu
access Sensor
Menu (Top Menu)
Figure 13. Quick Menu Map (Window Mode)
Sensor Menu (MENU)
Access the Sensor Menu by pressing Enter from Run mode, when MENU is displayed. The Sensor Menu includes several submenus that
provide access to view and change sensor settings and to view sensor information.
L-GAGE®LE250/550 IO-Link Laser Sensors
P/N 194204 Rev. B www.bannerengineering.com - Tel: [phone]

OffDly 0 ms
Off1Sho 0 ms
OnDly 0 ms
On1Sho 0 ms
TchSPt1 100 mm
TchSPt2 1000 mm
Tch2Pt TchSPt2
Tch2Pt TchSPt1
Mode Health
Mode Alarm
Timer On1Sho
Timer OffDly
Mode Swtch
Mode Swtch
Mode Wnd
Mode Wnd
Timer Off1Sho
Timer OnDly
AdjSPt2 1000 mm
AdjSPt1 100 mm
D2_OUT Tch2Pt
D2_OUT TchMid
D2_OUT Mode
D2_OUT Timer
D2_OUT AdjSPt1
D2_OUT AdjSPt2
Run
Mode
Enter Quick Menu Loop
(see Quick Menu diagram)
MENU D1_OUT
MENU D2_OUT
MENU INPUT
LE Series User Interface
Enter
Top Menu
(Continued on right side)
(Continued from left)
Top Menu
MENU MEASURE
MENU DISPLAY
MENU INFO
MENU RESET
Sub Menus
Top Menu Sub Menus
or
or
Go Back to Parent Menu
Select Menu Item
Press to Save Setting
Press and Hold to Go Back
to Run Mode
OffDly 0 ms
Off1Sho 0 ms
OnDly 0 ms
On1Sho 0 ms
TchSPt1 100 mm
TchSPt2 1000 mm
Tch2Pt TchSPt2
Tch2Pt TchSPt1
WndSize 300 mm
TchMdPt 500 mm
TchMid TchMdPt
TchMid WndSize
Mode Health
Mode Alarm
Timer On1Sho
Timer OffDly
Mode Swtch
Mode Swtch
Mode Wnd
Mode Wnd
Type LasrEnbl
Type Teach
Type SyncMstr
Type SyncSlve
Type Disabled
Speed Standard
Speed Fast
Speed Medium
Speed Slow
Timer Off1Sho
Timer OnDly
AdjSPt2 1000 mm
AdjSPt1 100 mm
Sleep 1min
Sleep Disabled
Units in
Units mm
View Invert
View Normal
Sleep 5min
Sleep 15min
Sleep 60min
Version 1.0.0
Model LE550K
P/N 97761
S/N F..S..P..D..
D1_OUT Tch2Pt
D1_OUT TchMid
D1_OUT Mode
D1_OUT Timer
INPUT Type
MEASURE Speed
D1_OUT AdjSPt1
D1_OUT AdjSPt2
DISPLAY Sleep
DISPLAY Units
DISPLAY View
INFO Version
INFO Model
INFO P/N
INFO S/N
RESET No
RESET Yes
Default Setting
SPtRef Object
SPtRef Custom
(in Swtch mode only)
(in Swtch mode only)
Offset 0 mm
TchMid Offset
DISPLAY Zero Zero Near
Zero Far
DISPLAY Shift Shift Off
Shift SetZero
Shift AutoSet
WndSize 300 mm
TchMdPt 500 mm
TchMid TchMdPt
TchMid WndSize
Offset 0 mm
TchMid Offset
Offset 0 mm
D2_OUT Offset
SPtRef Backgrnd
(available only when
SPtRef Custom is
selected)
(available only when
SPtRef Custom is
selected)
D2_OUT SPtRef
SPtRef Object
SPtRef Custom
Offset 0 mm
D1_OUT Offset
SPtRef Backgrnd
D1_OUT SPtRef
Figure 14. LE550 Sensor Menu Map
Specifications
Supply Voltage (Vcc)
12 to 30 V dc
Power and Current Consumption, exclusive of load
Normal Run Mode: 1.7 W, Current consumption < 70 mA at 24 V dc
Supply/Output Protection Circuitry
Protected against reverse polarity and transient overvoltages
Sensing Beam
Class 2 laser models: visible red, 650 nm
Class 1 laser models: visible red, 650 nm
Sensing Range
LE250: 100 mm to 400 mm (3.94 to 15.75 inches)
LE550: 100 mm to 1000 mm (3.94 to 39.37 inches)
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6 www.bannerengineering.com - Tel: [phone] P/N 194204 Rev. B

Output Configuration
D1_Out: IO-Link, Push/pull
D2_Out: PNP
Output Ratings
100 mA maximum capability each output
Saturation: Less than 2 V
Off-State Leakage Current: Less than 50 µA PNP at 30 V (N.A. push/pull)
Remote Input
Allowable Input Voltage Range: 0 to Vcc
Active High (internal weak pulldown—sourcing current):
High State > Vcc – 1.5 V dc
Low State < Vcc – 5 V dc
Input Impedance > 10 kOhm
Measurement/Output Rate
Class 2 Laser Models: < 1 ms
Class 1 Laser Models (Fast): < 1 ms
Class 1 Laser Models (Std/Medium/Slow): < 2 ms
Minimum Window Size
LE250: 1 mm (0.039 inches)
LE550: 10 mm (0.39 inches)
Boresighting
LE250: 4 mm radius at 400 mm
LE550: 1 cm radius at 1 m
Maximum Torque
2 N·m (17.7 in-lbs)
Indicators
Power LED Indicator
Solid Green = Normal operation, power On and laser On
Flashing Green (1 Hz) = Power On and laser Off (laser enable mode)
Discrete Output LED Indicator
Solid Amber = Discrete Output is On
Off = Discrete Output is Off
Construction
Housing: die-cast zinc
Window: acrylic
Typical Beam Spot Size1
x
yBeam
Spot
Pattern
Distance (mm)
LE250 Models LE550 Models
100 250 400 100 550 1000
x 3.2 2.1 1.2 8.4 10.5 12.1
y 2.2 1.5 0.9 3.5 4.2 4.9
IO-Link Interface
Supports Smart Sensor Profile: Yes
Baud Rate: 38400 bps
Process Data Widths: 32 bits
IODD files: Provides all programming options of the display, plus additional
functionality
Ambient Light Immunity
Class 2 laser models: > 10,000 lux
Class 1 laser models: > 5,000 lux
Response Time
Class 1 Laser
Models Class 2 Laser Models
Fast 22 ms 2 ms
Standard 10 ms 5 ms
Medium 30 ms 15 ms
Slow 100 ms 50 ms
Delay at Power Up
3 s
Repeatability
See Performance Curves
Temperature Effect
See Performance Curves
Environmental Rating
IEC IP67, NEMA 6
Operating Conditions
−20 °C to +55 °C (−4 °F to +131°F)
90% at +55 °C maximum relative humidity (non-condensing)
Storage Temperature
−30 °C to +65 °C (−22 °F to +149 °F)
Vibration/Mechanical Shock
All models meet Mil. Std. 202 G requirements method 201A. Also meets IEC
60947-5-2.
Application Note
For optimum performance, allow 10 minutes for the sensor to warm up
Certifications
Industrial
Control
Equipment
3TJJ
UL Environmental Rating: Type 1
Required Overcurrent Protection
WARNING: Electrical connections must
be made by qualified personnel in
accordance with local and national
electrical codes and regulations.
Overcurrent protection is required to be provided by end product
application per the supplied table.
Overcurrent protection may be provided with external fusing or via
Current Limiting, Class 2 Power Supply.
Supply wiring leads < 24 AWG shall not be spliced.
For additional product support, go to www.bannerengineering.com.
Supply Wiring
(AWG) Required Overcurrent Protection (Amps)
20 5.0
22 3.0
24 2.0
26 1.0
28 0.8
30 0.5
1Beam spot size is calculated as 1.6 times the D4σmeasured value
2Response time for lateral entry of object into measurement range < 5 ms
L-GAGE®LE250/550 IO-Link Laser Sensors
P/N 194204 Rev. B www.bannerengineering.com - Tel: [phone]

Performance Curves
LE250 Dual Discrete Models LE550 Dual Discrete Models
0.6
0.5
0.4
0.3
0.2
0.1
0
100 200 300
DISTANCE (mm)
REPEATABILITY ( ± mm)
400
Fast
Response Time
Standard
Medium
Slow
Figure 15. Repeatability (90% to 6% reflectance)
1
2
3
4
5
6
7
8
0
2000
DISTANCE (mm)
REPEATABILITY ( ± mm)
400 600 800 1000
Fast (Class 2 Laser models only)
Fast (Class 1 Laser models only)
Response Time
Standard (Class 1 and Class 2 Laser models)
Medium (Class 1 and Class 2 Laser models)
Slow (Class 1 and Class 2 Laser models)
Figure 16. Repeatability (90% to 6% reflectance)
0.150
0.100
0.125
0.075
0.050
0.025
0.030
0
100 200 300 400
DISTANCE (mm)
Temperature Effect (± mm / °C)
Figure 17. Temperature Effect
0.6
0.4
0.5
0.3
0.2
0.1
0
200
DISTANCE (mm)
Temperature Effect (± mm / °C)
400 600 800 1000
Figure 18. Temperature Effect
Banner Engineering Corp. Limited Warranty
Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner Engineering Corp. will repair or replace, free
of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been defective during the warranty period. This warranty does not cover damage or liability
for misuse, abuse, or the improper application or installation of the Banner product.
THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.
This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP. BE LIABLE TO BUYER OR
ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM
ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY,
NEGLIGENCE, OR OTHERWISE.
Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured by
Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for personal protection applications when the product is identified as not
intended for such purposes will void the product warranty. Any modifications to this product without prior express approval by Banner Engineering Corp will void the product warranties. All
specifications published in this document are subject to change; Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product
information in English supersede that which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.
L-GAGE®LE250/550 IO-Link Laser Sensors
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