Banner QS30 Series User manual

Diffuse-Mode Laser Sensors
QS30 Series
Printed in USA 09/04 P/N 109027 rev. C
QS30 Laser Features
• Visible laser beam for diffuse sensing
• Available with Class 1 or long-range Class 2 laser
• Excellent optical performance throughout sensing range, even close up
• Easy-to-set Expert-style TEACH options†including Static, Dynamic, and Single-
Point programming plus manual adjustment for fine-tuning
• Easy-to-read operating status indicators, with 8-segment bargraph display
• Bipolar discrete outputs, PNP and NPN
• Selectable 30 millisecond OFF-delay
• Models available with 2 m or 9 m (6.5' or 30') cable or integral quick-disconnect
• Compact housing, mounting versatility – popular 30 mm threaded nose or
side-mount
†U.S. Patent #5,808,296
QS30 Laser Models
*9 m (30') cables are available by adding suffix “W/30” to the model number of any cabled sensor (e.g., QS30LD W/30).
A model with a QD connector requires a mating cable (see page 10).
Model
Laser
Class Range
Spot Size at
Focus Cable*
Output
Type Excess Gain
QS30LD
Class
1
400 mm
(16")
Approx.
1 mm at
400 mm
(0.039" at
16")
2 m (6.5')
5-wire Cable
Bipolar
NPN/PNP
QS30LDQ
Integral
5-pin
Euro-style
QD
QS30LDL
Class
2
800 mm
(32")
Approx.
1 mm at
800 mm
(0.039" at
32")
2 m (6.5')
5-wire Cable
QS30LDLQ
Integral
5-pin
Euro-style
QD
Beam Pattern
Supply
Voltage
10 -
30V dc
WARNING . . . Not To Be Used for Personnel Protection
Never use this product as a sensing device for personnel protection. Doing so could lead to serious injury or death.
This product does NOT include the self-checking redundant circuitry necessary to allow its use in personnel safety applications. A
sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner Safety Products
catalog for safety products which meet OSHA, ANSI and IEC standards for personnel protection.
!
1
10
100
10 mm
.4 in
100 mm
4 in
1000 mm
40 in
1 mm
.04 in
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
QS30
Diffuse Mode
Laser
400 mm
16.0 in
300 mm
12.0 in
200mm
8.0 in
100 mm
4.0 in
0
0
2 mm
4 mm
6 mm
2 mm
4 mm
6 mm
0
0.08 in
0.16 in
0.24 in
0.08 in
0.16 in
0.24 in
DISTANCE
QS30
Diffuse Mode
1
10
100
10 mm
.4 in
100 mm
4 in
1000 mm
40 in
1 mm
.04 in
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
QS30
Diffuse Mode
Laser
800 mm
32.0 in
600 mm
24.0 in
400mm
16.0 in
200 mm
8.0 in
0
0
2 mm
4 mm
6 mm
2 mm
4 mm
6 mm
0
0.08 in
0.16 in
0.24 in
0.08 in
0.16 in
0.24 in
DISTANCE
QS30
Diffuse Mode

QS30 Series Diffuse-Mode Laser Sensor
2P/N 109027 rev. C
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
QS30 Laser Overview
The QS30 is an easy-to-use, high-performance laser sensor whose many
configuration options make it suitable for demanding applications. It provides
high-performance sensing in low-contrast applications at relatively long range. It
features static, dynamic and single-point TEACH-mode programming, in addition
to manual fine adjustment, remote programming and security lockout options. A
SETUP mode also may be used to change the sensor’s output response
(see page 8).
The sensor features two identically configured outputs, one each NPN and PNP.
The sensor’s compact housing has a large, easy-to-see bar graph display plus
bright LEDs for easy programming and status monitoring during operation. The
sensor can be side-mounted, using its integral mounting holes, or front-
mounted, via its 30 mm threaded barrel. Figure 1. QS30 features
QS30 Laser Specifications
Sensing Beam Class 1: 650 nm visible red
Class 2: 658 nm visible red
Beam Size at Aperture Approx. 2 mm
Laser Classification Class 1 or Class 2, depending on model (see page 3)
Supply Voltage 10 to 30V dc (10% max. ripple @ 10% duty cycle) @ 35 mA max current, exclusive of load
Supply Protection Circuitry Protected against reverse polarity, over voltage, and transient voltages
Output Response Time 500 microseconds
Indicators
8-segment red bargraph: Signal strength relative to switch-point
Green LED: Power ON
Yellow LED: Output conducting
Construction ABS plastic housing; acrylic lens cover
Connections
Environmental Rating IP67, NEMA 6
Delay at Power Up 1 second max.; outputs do not conduct during this time
Output Protection Protected against output short-circuit, continuous overload, transient over-voltages, and false pulse on power up
Repeatability 70 microseconds
Output Rating
150 mA maximum load
OFF-state leakage current: < 10 µA at 30V dc
ON-state saturation voltage:
NPN: < 1.0V @ 150 mA load
PNP: < 2.0V @ 150 mA load
Output Configuration Bipolar: 1 current sourcing (PNP) and 1 current sinking (NPN)
Adjustments
2 push buttons and remote wire
•Expert Teach programming (two-point static, dynamic, and single-point static)
• Manually adjust (+/–) thresholds (from buttons only)
• LO/DO and OFF-delay configuration options
• Push-button lockout (from remote wire only)
5-conductor 2 m (6.5') PVC cable, 9 m (30') PVC cable, or 5-pin integral Euro-style quick-disconnect fitting
Operating Temperature -10° to +50°C, 90% relative humidity @ 50°C (non-condensing)
Vibration and Mechanical Shock All models meet Mil. Std. 202F requirements. Method 201A (Vibration: 10 to 60Hz max. double amplitude 0.06",
maximum acceleration 10G). Also meets IEC 947-5-2 requirements: 30G, 11 ms duration, half sine wave.
Yellow Output Conducting
Indicator
Green Power ON
Indicator
Bargraph
Display
Switching
Threshold
Programming
Push
Buttons
SETUP Status
Indicators:
Delay
Dark Operate
Light Operate
Certifications

P/N 109027 rev. C 3
QS30 Series Diffuse-Mode Laser Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Class 2 Laser Safety Notes:
Low-power lasers are, by definition, incapable of causing eye injury within the
duration of the blink (aversion response) of 0.25 seconds. They also must emit only
visible wavelengths (400 - 700 nm). Therefore, an ocular hazard can exist only if an
individual overcomes their natural aversion to bright light and stares directly into the
laser beam.
For safe laser use:
• Do not permit a person to stare at the laser from within the beam.
• Do not point the laser at a person’s eye at close range.
• Terminate the beam emitted by a Class 2 laser product at the end of its useful path.
Locate open laser beam paths either above or below eye level, where practical.
CAUTION
Use of controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure; per
EN 60825. Do NOT attempt to disassemble this sensor for repair. A
defective unit must be returned to the manufacturer.
!
Class 1
Lasers that are safe under reasonably foreseeable
conditions of operation, including the use of optical
instruments for intrabeam viewing.
Reference 60825-1 Amend. 2 © IEC:2001(E),
section 8.2.
Class 2
Lasers that emit visible radiation in the wavelength
range from 400 nm to 700 nm where eye
protection is normally afforded by aversion
responses, including the blink reflex. This reaction
may be expected to provide adequate protection
under reasonably foreseeable conditions of
operation, including the use of optical instruments
for intrabeam viewing.
Reference 60825-1 Amend. 2 © IEC:2001(E),
section 8.2.
Description of Laser Classes

QS30 Series Diffuse-Mode Laser Sensor
4P/N 109027 rev. C
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Sensor Programming
Sensor configuration is accomplished through TEACH-mode programming and
SETUP mode. After TEACH mode has defined the sensing parameters, SETUP mode
may be used to add an OFF-delay or change the light/dark operate status. Manual
Adjust may be used to fine-tune the thresholds (see page 7). Two push buttons,
Dynamic (+) and Static (-), or the remote wire, may be used to access and set
programming parameters.
Sensor programming may be accomplished using any of three TEACH methods. A
single switching threshold may be programmed using either dynamic (on-the-fly) or
static TEACH. In addition, Single-Point Static TEACH may be used to define a sensing
window, centered on a single taught condition. Single-Point TEACH programming
may be accomplished only statically.
Remote Programming
The Remote Programming function may be used to program the sensor remotely or to
disable the push buttons for security. Connect the gray wire of the sensor to ground
(0V dc), with a remote programming switch connected between them. Pulse the remote
line according to the diagrams in the programming procedures. The length of the
individual programming pulses is equal to the value T:
0.04 seconds ≤T ≤0.8 seconds
Returning to RUN Mode
TEACH and SETUP modes each may be exited either after the 60-second time-out, or
by exiting (cancelling out of) the process:
• In Static TEACH mode, press and hold the Static (-) button (or hold the remote line)
for 2 seconds to exit. The sensor returns to RUN mode without saving any new
settings.
• In SETUP mode, press and hold both the Static (-) and Dynamic (+) buttons (or hold
the remote line) for 2 seconds to exit. The sensor returns to RUN mode and saves
the current setting.

P/N 109027 rev. C 5
QS30 Series Diffuse-Mode Laser Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Most Light
(saturated
signal)
Output OFF Output ON
2nd Taught
Condition
1st Taught
Condition
Position
adjusted by
Manual Adjust
Figure 2. Two-Point TEACH (Light Operate
shown)
Two-Point Static TEACH
• Two-point TEACH
• Sets a single switching threshold
• Threshold is adjustable using “+” and “-” buttons (Manual Adjust)
Two-Point Static TEACH is the traditional setup method, used when two conditions
can be presented by the user. The sensor locates a single sensing threshold (the
switch point) midway between the two taught conditions, with the Output ON
condition on one side, and the Output OFF condition on the other (see Figure 2).
The first condition taught is the ON condition.The Output ON and OFF conditions can
be reversed by changing Light/Dark Operate status in SETUP mode.
Two-Point TEACH and Manual Adjust
Using Manual Adjust with Two-Point TEACH moves the switching threshold. The
lighted LED on the light bar will move to exhibit the relative amount of received signal.
Push Button Remote Line Display Shows
• Press and Hold
No action required;
sensor is ready for
1st TEACH condition.
Power LED: OFF
Output LED: ON
Bargraph: #5 & 6 Flashing
Present Output ON
condition
• Click
• Present Output ON
condition
• Single-pulse remote
line
Power LED: OFF
Output LED: OFF
Bargraph: #5 & 6 Flashing
Access
TEACH Mode
Learn Output
ON Condition
Present Output
OFF condition
• Click
• Present Output OFF
condition
• Single-pulse remote
line
Teach Accepted
Power LED: ON
Bargraph: One LED flashes to show
relative contrast (good contrast
shown; see table above)
Sensor returns to RUN mode
Learn Output
OFF Condition
Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail
Sensor returns to “Learn Output ON”
condition
T
T
Bargraph
LED
Number
Relative Contrast/
Recommendation
6 to 8 Excellent: Very stable operation.
4 to 5 Good: Minor sensing variables will
not affect sensing reliability.
2 to 3 Low: Minor sensing variables will
affect sensing reliability.
1Marginal: Consider an alternate
sensing scheme.

QS30 Series Diffuse-Mode Laser Sensor
6P/N 109027 rev. C
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Dynamic TEACH and Adaptive Thresholds
• Teach on-the-fly
• Sets a single switching threshold
• Threshold position is adjustable using “+” and “-” buttons (Manual Adjust)
Dynamic TEACH is best used when a machine or process may not be stopped for
teaching. A variation of two-point TEACH, it programs the sensor during actual
machine run conditions, taking multiple samples of the light and dark conditions and
automatically setting the threshold at the optimum level (see Figure 3).
Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously
tracks minimum and maximum signal levels, and automatically maintains centering of
the switch point between the light and dark conditions. The adaptive threshold system
remains in effect during RUN mode. The adaptive routine saves to non-volatile
memory at least once per hour.
When Dynamic TEACH mode is used, the Output ON state (light or dark operate) will
remain as it was last programmed. To change the Output ON state, use SETUP mode
(see page 8).
The sensing set point may be adjusted (fine-tuned) whenever the sensor is in RUN
mode by clicking the “+” and “-” buttons. However, when a manual adjustment is
made, the adaptive threshold system is disabled (cancelled).
Push Button Remote Line Display Shows
• Press and Hold • Hold remote line
low (to ground)
Power LED: OFF
Bargraph: #7 & 8 flashing
• Present Output
ON and OFF
conditions
• Continue to hold
• Present Output ON
and OFF conditions
• Continue to hold
remote line low (to
ground)
Power LED: OFF
Bargraph: #7 & 8 flashing
Access
TEACH Mode
Learn Output
ON and OFF
• Release • Release remote
line/switch
Teach Accepted
Power LED: ON
Bargraph: One LED flashes to show
relative contrast (good contrast
shown; see table above)
Sensor returns to RUN mode with
new settings
Finish
Learning
Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail
Sensor returns to RUN mode
without changing settings
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Most Light
(saturated
signal)
Output OFF Output ON
Darkest Taught
Condition
Lightest Taught
Condition
Position
adjusted by
Manual Adjust
Figure 3. Two-Point Dynamic TEACH
(Light Operate shown)
Bargraph
LED
Number
Relative Contrast/
Recommendation
6 to 8 Excellent: Very stable operation.
4 to 5 Good: Minor sensing variables will
not affect sensing reliability.
2 to 3 Low: Minor sensing variables will
affect sensing reliability.
1Marginal: Consider an alternate
sensing scheme.

P/N 109027 rev. C 7
QS30 Series Diffuse-Mode Laser Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Figure 4. Single-Point TEACH (Light
Operate shown)
Darkest
(no signal)
Most Light
(saturated
signal)
Single
taught
point
Sensing window size
adjusted by
Manual Adjust
Output OFF Output OFFOutput ON
Single-Point Static TEACH (Sensing Window)
• Sets a single ON condition
• All other conditions (lighter or darker) result in OFF output
• Sensing window size (sensitivity) is adjustable using “+” and “-” buttons
(Manual Adjust)
Single-Point TEACH is most useful when a product may not always appear in the
same place, or when other signals may appear. Single-Point TEACH programs a
sensing window, with the Output ON condition inside the window, and the Output OFF
conditions outside the window (see Figure 4). Output ON and OFF conditions can be
reversed by changing Light/Dark Operate status in SETUP mode.
Single-Point TEACH programming may be accomplished only using Static TEACH.
The sensor learns a single sensing condition, and adds switching thresholds above
and below the taught condition to create a sensing window.
Single-Point TEACH and Manual Adjust
Using Manual Adjust with Single-Point TEACH expands or contracts the size of the
window. The lighted LEDs on the light bar separate to a greater or lesser extent to
exhibit the relative sensing window size.
Push Button Remote Line Display Shows
Access
TEACH Mode
• Press and Hold • Present Output ON
condition
• Single-pulse remote
line
Power LED: OFF
Output LED: ON (Push Button)
Output LED: OFF (Remote)
Bargraph: #5 & 6 flashing
Learn Set Point
(Output ON) Condition
• Present Output ON
condition
• Double-click
• Double-pulse
remote line
Teach Accepted
Power LED: ON
Bargraph: #3 & 6 flash to show
Single-Point TEACH
Sensor returns to RUN mode with
new settings
Teach Unacceptable
Power LED: OFF
Bargraph: #1, 3, 6, 8 flash to show fail,
then #5 & 6 begin to flash
Sensor waits for valid Teach condition
T
TT
T

QS30 Series Diffuse-Mode Laser Sensor
8P/N 109027 rev. C
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
SETUP Mode
SETUP mode is used to change sensor output response for:
• Light or Dark operate
• 30-millisecond pulse stretcher (OFF delay), if required.
The status LEDs, active only during SETUP mode, indicate the output response
configuration when the sensor will be in RUN mode. Four combinations are possible:
Light Operate, No Delay
Dark Operate, No Delay
Dark Operate, 30 ms Delay
Light Operate, 30 ms Delay
To access SETUP mode and change the output response settings:
1) Press and hold BOTH push buttons (or double-pulse Remote line) until the
green LED indicator turns OFF.
2) Click EITHER push button (or pulse Remote line) to toggle through the four
possible setting combinations.
3) Press and hold both push buttons (or hold Remote line) until the green LED
indicator turns ON, indicating return to RUN mode.
NOTES: • If SETUP mode programming is interrupted and remains inactive for 60
seconds, the sensor returns to RUN mode with the most recent settings
(i.e., exits and saves current selection).
• SETUP mode operates in the “background”, while the outputs are active.
Manual Adjust
Use during RUN mode, accomplished via push buttons only.
Two-Point TEACH (Static or Dynamic):
• Fine-tunes sensing threshold set-point value
• Press “+” to increase; press “-” to decrease
Single-Point TEACH:
• Adjusts sensing window size (tolerance) for the single-point target
condition
• Press “+” to increase; press “-” to decrease
The lighted bargraph LEDs move to reflect the increase or decrease.
Push Button Disable
In addition to its programming function, Remote Programming may be used to disable
the push buttons for security. Disabling the push buttons prevents undesired tampering
with the programming settings. Connect the gray wire of the sensor as described on
page 4, and four-pulse to either enable or disable the push buttons:
TT
TTT
TT
Figure 5. SETUP mode
SETUP
Status
Indicators
Press and
hold
both push
buttons
to access
SETUP
mode
{

P/N 109027 rev. C 9
QS30 Series Diffuse-Mode Laser Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
33.0 mm
(1.30")
12.5 mm
(0.49")
3.5 mm
(0.14")
44.0 mm
(1.73")
1.3 mm
(0.05")
22.0 mm
(0.87")
13.0 mm
(0.51")
5.0 mm
(0.20")
CLASS 1 LASER PRODUCT
Complies with 21 CFR 1040.10 and
1040.11 except for deviations pursuant
to Laser Notice No. 50, dated 7-26-01.
32.5 mm
(1.28")
35.0 mm
(1.38")
QS30LD
QS30LD
10-30 VDC
10-30 VDC
2 x ø3.3 mm (0.125")
max. torque
0.7 Nm (6 in lbs)
M30 x 1.5 Thread
max. torque
6 Nm (53 in lbs)
with included 30 mm
mounting nut
Dimensions
QD Models
Cabled Models
Hookups
Cabled Models QD Models
bn
Remote
Teach
bu
wh
bk
gy
+10 - 30V dc
–
Load
Load
150 mA max. load
bn
Remote
Teach
bu
wh
bk
gy
+10 - 30V dc
–
Load
Load
150 mA max. load

QS30 Series Diffuse-Mode Laser Sensor
10 P/N 109027 rev. C
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
Quick-Disconnect Cables
38 mm max.
(1.5")
M12 x 1
ø 15 mm
(0.6")
38 mm max.
(1.5")
Style Model Length Dimensions
5-pin
Euro-style
straight
MQDC1-506
MQDC1-515
MQDC1-530
2 m (6.5')
5 m (15')
9 m (30')
M12 x 1
ø 15 mm
(0.6")
44 mm max.
(1.7")
White Wire
Blue Wire
Black Wire
Brown Wire
Gray Wire
Pin-out
5-pin
Euro-style
right-angle
MQDC1-506RA
MQDC1-515RA
MQDC1-530RA
2 m (6.5')
5 m (15')
9 m (30')

P/N 109027 rev. C 11
QS30 Series Diffuse-Mode Laser Sensor
Banner Engineering Corp. • Minneapolis, MN U.S.A.
www.bannerengineering.com • Tel: [phone]
SMBQS30Y
Other Compatible Mounting Brackets:
• SMB30MM
• SMB30SC
• SMB30A
16.35 mm
(0.64")
24.0 mm
(0.94")
35.0 mm
(1.38")
13.3 mm
(0.52")
26.5 mm
(1.04")
18.0 mm
(0.71")
56 mm
(2.20")
7.0 mm
(0.28")
33 mm
(1.30")
17.0 mm
(0.67")
M18 X 1
4 X Ø 3.3 mm
(0.13")
2 X R 33.0 mm
(1.30")
SMBQS30L
• 14-gauge, stainless steel right-angle bracket for
cable models
• Clearance for M4 (#8) hardware
• ± 12° tilt adjustment
• Heavy-duty die-cast bracket
• M18 vertical mounting option
• ± 8° tilt adjustment with cabled units
• Nuts and lockwasher included
SMBQS30LT
• 14-gauge stainless steel for QD models with right-
angle cables
• Tall right-angle mounting bracket
• ± 8° Tilt adjustment
64.4mm
[2.54"]
1.9mm
[0.07"]
4.5mm
[0.18"]
24.0mm
[0.95"]
11.0mm
[0.43"]
ø4.3mm
[ø0.17"]
44.0mm
[1.73"]
22.0mm
[0.87"]
24°
R35.0mm
[R1.38"]
59.4mm
[2.4"]
R33.0mm
[R1.3"]
20°
33.0mm
[1.3"]
4.5mm
[0.18"]
24.0mm
[0.95"]
11.0mm
[0.43"]
ø4.3mm
[ø0.17"]
44.0mm
[1.73"]
R35.0mm
[R1.38"]
1.9mm
[0.07"]
22.0mm
[0.87"]
16°
R1.7mm
[R0.07"]
R33.0mm
[R1.3"]
91.4mm
[3.60"] 86.4mm
[3.4"]
20°
Brackets

QS30 Series Diffuse-Mode Laser Sensor
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering Corp.
will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned to the factory
during the warranty period. This warranty does not cover damage or liability for the improper application of Banner products.
This warranty is in lieu of any other warranty either expressed or implied.
P/N 109027 rev.C
Banner Engineering Corp., 9714 Tenth Ave. No., Minneapolis, MN USA 55441 • Phone: [phone] • www.bannerengineering.com • Email: [email protected]