Banner D10 Expert User manual

D10 Expert™– with Discrete Output and Bargraph Display†
Advanced sensor for use with plastic fiber optics
WARNING . . . Not To Be Used for Personnel Protection
Never use these products as sensing devices for personnel protection. Doing so could lead to serious injury or death.
These sensors do NOTinclude the self-checking redundant circuitry necessary to allow their use in personnel safety applications.A
sensor failure or malfunction can cause either an energized or de-energized sensor output condition. Consult your current Banner
Safety Products catalog for safety products which meet OSHA,ANSI and IECstandards for personnel protection.
Models
Features
• Easy-to-read 8-segment light bar indicator for teach and signal strength readout, plus
indicators for continuous readout of operating status (user configuration)
• Easy-to-set automatic Expert-style configuration options include Static and Dynamic
TEACH, and Window SET, plus manual adjustment for fine tuning
• Smart gain-control algorithm to maximize performance in low-contrast applications
• Fast 500-microsecond sensing response with improved crosstalk avoidance routine
(for two sensors) in Normal mode
• Selectable high-speed (HS) mode option for 200-microsecond response
• Extreme configuration flexibility via push buttons or a remote input wire
• Easy selection of Light/Dark Operate (LO/DO), 30 ms pulse stretcher (OFF-delay),
and response speed, via push buttons or a remote input wire
• Visible red (660 nm) or visible green (525 nm) sensing beam, depending on model
• Sleek, ultra-slim 10 mm housing, mounts to standard 35 mm DIN rail
• Models with bussable power provide simplified wiring of up to 16 sensors and feature
improved temperature compensation for side-by-side mounting
†U.S. Patent(s) issued or pending
* 9 m (30') cables are available by adding sufx “W/30” to the model number of any cabled sensor (e.g., D10BFP W/30).
A model with a QD connector requires a mating cordset (see page 12).
NOTE: See page 10 for performance curves.
Model Description Cable* Outputs
Red Beam Green Beam
D10BFP D10BFPG Standard sensor 2 m (6.5') Cable Bipolar NPN/PNP
D10BFPQ D10BFPGQ 6-pin Pico-style QD
Models with Bussable Power
D10B5FP —Main unit 2 m (6.5') Cable Bipolar NPN/PNP
D10B2PFP —Sub-unit 2 m (6.5') Cable Single PNP
D10B2NFP —2 m (6.5') Cable Single NPN
Standard Model
Stack of Models with Bussable Power Feature
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D10 Expert™ Discrete Output with Bargraph Display
Figure 1. D10 Bargraph Model features
Overview
The D10 Expert is an easy-to-use, DIN-rail-mountable fiber optic sensor. It provides high-
performance sensing in low-contrast applications. Configuration options include SETUP
mode plus Static and Dynamic TEACH, and Window SET options, in addition to manual
fine adjustment, remote programming, and security push button lockout.
The sensor’s compact housing has a large, easy-to-see bargraph display plus bright
LEDs for easy programming and status monitoring during operation.
Standard models have bipolar outputs, one each NPN and PNP. Main units with bussable
power have the same bipolar outputs; sub-units feature a single discrete output, either
NPN or PNP.
Models with bussable power are designed for use in machines and other applications
where multiple sensors will be grouped tightly. They feature increased temperature
compensation compared with standard models and reduce the amount of wiring
necessary for such applications. An accessory clamp is available to secure a bank of
connected sensors together on a DIN rail (see page 12).
Sensor Configuration
Sensor configuration is accomplished via TEACH, SET, and SETUP modes. After the
sensing parameters are defined (using either TEACH or SET mode), SETUP mode may
be used to enable the delay, to change the light/dark operate status, or to select the high-
speed response option (HS). Manual Adjust may be used to fine-tune the thresholds (see
page 8). Two push buttons, Dynamic (+) and Static (−), or the remote wire, may be used
to access and set the sensing parameters.
Sensor sensitivity may be configured using any of three methods. A single switching
threshold may be achieved using either Dynamic (on-the-fly) or Static TEACH; or Window
SET may be used to define a sensing window, centered on a single sensing condition.
Remote Configuration
The remote configuration function may be used to configure the sensor remotely or to
disable the push buttons for security. Connect the gray wire of the sensor to ground
(0V dc), with a remote programming switch connected between them. Pulse the remote
line according to the diagrams in the configuration procedures. The duration of the
individual pulses is equal to the value T:
0.04 seconds ≤ T ≤ 0.8 seconds
Returning to RUN Mode
Some TEACH, SET, and SETUP modes may be exited either after the 60-second time-
out, or by exiting the process:
• In Static TEACH or Window SET mode, press and hold the Static (−) button (or hold the
remote line) for 2 seconds. The sensor returns to RUN mode without saving any new
settings.
• In SETUP mode, press and hold both the Static (−) and Dynamic (+) buttons (or hold
the remote line) for 2 seconds. The sensor returns to RUN mode and saves the current
setting.
For emitter and receiver port
locations, see page 10.
Bussable
Power
Input Port
(cap supplied
for unused
port)
Bussable
Power
Output Port
(cap supplied
for unused
port)
Switching
Threshold
Configuration
Push Buttons
Yellow
Output LED
Bargraph
Display
(Red)
Green
Power ON
LED
Configuration
Status LEDs
(Green)
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D10 Expert™ Discrete Output with Bargraph Display
Sensor positions
threshold midway
between taught conditions
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Darkest
(no signal)
Most Light
(saturated
signal)
Most Light
(saturated
signal)
Single
sensing
condition
Sensing window size
adjusted by
Manual Adjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Darkest Taught
Condition
Lightest Taught
Condition
Position
adjusted by
Manual Adjust
Darkest
(no signal)
Most Light
(saturated
signal)
Output OFF Output ON
2nd Taught
Condition
1st Taught
Condition
Position
adjusted by
Manual Adjust
Figure 2. Static TEACH (Light Operate
shown)
Two-Point Static TEACH (Threshold)
• Establishes a single switching threshold
• Threshold position is adjustable using “+” and “-” buttons (Manual Adjust)
Static TEACH is the traditional setup method, used when two conditions can be
presented by the user. The sensor locates a single sensing threshold (the switchpoint)
midway between the two taught conditions, with the Output ON condition on one side,
and the Output OFF condition on the other (see Figure 2).
The first condition taught is the ON condition. The Output ON and OFF conditions can be
reversed by changing Light/Dark Operate status in SETUP mode (see page 8).
Static TEACH and Manual Adjust
Using Manual Adjust with Static TEACH moves the switching threshold. The lighted LED
on the bargraph will move to exhibit the received signal, relative to the switchpoint.
Push Button
0.04 seconds ≤ “Click” ≤ 0.8 seconds Remote Line 0.04 seconds ≤ T ≤ 0.8 seconds Result
Access
TEACH Mode
• Press and hold Static button >
2 seconds.
No action required;
sensor is ready for 1st
TEACH condition.
Power LED: OFF
Output LED: ON
Status LEDs: LO & DO alternately
flashing
Bargraph: OFF
TEACH Output
ON Condition
• Present Output ON condition.
• Click Static button.
• Present Output ON
condition.
• Single-pulse remote line.
Power LED: OFF
Output LED: Flash, then OFF
Status LEDs: LO & DO alternately
flashing
Bargraph: OFF
TEACH Output
OFF Condition
• Present Output OFF condition.
• Click Static button.
• Present Output OFF
condition.
• Single-pulse remote line.
TEACH Accepted
Power LED: ON
Bargraph: One LED flashes to show
relative contrast (good
signal difference shown;
see table above)
Sensor returns to Run mode.
TEACH Unacceptable
Power LED: OFF
Bargraph: #1, 3, 5, 7 alternately flash
to show failure
Sensor returns to “TEACH Output ON
condition.”
Bargraph
LED
Following
TEACH
Relative Signal Difference/
Recommendation
6 to 8 Excellent: Very stable operation.
4 to 5 Good: Minor sensing variables will
not affect sensing reliability.
2 to 3 Low: Minor sensing variables may
affect sensing reliability.
1Unreliable: Consider an alternate
sensing scheme.
or
or
or
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
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D10 Expert™ Discrete Output with Bargraph Display
Dynamic TEACH and Adaptive Thresholds
• Teach on-the-fly
• Establishes a single switching threshold
• Threshold position is adjustable using “+” and “-” buttons (Manual Adjust)
Dynamic TEACH is best used when a machine or process may not be stopped for
teaching. It programs the sensor during actual sensing conditions, taking multiple
samples of the light and dark conditions and automatically setting the threshold at the
optimum level (see Figure 3).
Dynamic TEACH activates the sensor’s adaptive threshold system, which continuously
tracks minimum and maximum signal levels, and automatically maintains centering of
the switchpoint between the light and dark conditions. The adaptive threshold system
remains in effect during RUN mode. The adaptive routine saves to non-volatile memory
at least once per hour.
When Dynamic TEACH mode is used, the output ON state (Light or Dark Operate) will
remain as it was last programmed. To change the output ON state, use SETUP mode
(see page 8).
Dynamic TEACH and Manual Adjust
The switchpoint may be adjusted (fine-tuned) whenever the sensor is in RUN mode
by clicking the “+” and “-” buttons. However, when a manual adjustment is made, the
adaptive threshold system is disabled (cancelled).
Sensor positions
threshold midway
between taught conditions
Sensor positions
threshold midway
between taught conditions
Darkest
(no signal)
Darkest
(no signal)
Most Light
(saturated
signal)
Most Light
(saturated
signal)
Single
sensing
condition
Sensing window size
adjusted by
Manual Adjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Darkest Taught
Condition
Lightest Taught
Condition
Position
adjusted by
Manual Adjust
Darkest
(no signal)
Most Light
(saturated
signal)
Output OFF Output ON
2nd Taught
Condition
1st Taught
Condition
Position
adjusted by
Manual Adjust
Figure 3. Dynamic TEACH (Light Operate
shown)
Bargraph
LED
Following
TEACH
Relative Signal Difference/
Recommendation
6 to 8 Excellent: Very stable operation.
4 to 5 Good: Minor sensing variables will
not affect sensing reliability.
2 to 3 Low: Minor sensing variables may
affect sensing reliability.
1Unreliable: Consider an alternate
sensing scheme.
Push Button Remote Line Result
Access Dynamic
TEACH Mode
• Press and Hold Dynamic
push button > 2 seconds.
• Hold remote line
low (to ground)
> 2 seconds.
Power LED: OFF
Output LED: OFF
Bargraph: LO & DO alternately flashing
TEACH Sensing
Conditions
• Continue to hold push button.
• Present Output ON and OFF
conditions.
• Continue to hold remote
line low (to ground).
• Present Output ON and
OFF conditions.
Power LED: OFF
Output LED: OFF
Bargraph: LO & DO alternately flashing
Return to Run Mode
• Release push button. • Release remote line/
switch. TEACH Accepted
Power LED: ON
Bargraph: One LED flashes to show
relative contrast (good signal
difference shown; see table
above)
Sensor returns to Run mode with new settings.
TEACH Unacceptable
Power LED: OFF
Bargraph: #1, 3, 5, 7 alternately flash
to show failure
Sensor returns to Run mode without changing settings.
or
or
T T T T
T
T T
T T
TTT
T T
T T
TT T
T T T T
T
T T
T T
TTT
T T
T T
TT T
T T T T
T
T T
T T
TTT
T T
T T
TT T
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
or
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D10 Expert™ Discrete Output with Bargraph Display
Single-Point Window SET
• Sets a single ON condition that extends 12.5% above and below the taught condition
• All other conditions (lighter or darker) result in OFF output
• Sensing window size (sensitivity) is adjustable using “+” and “-” buttons
(Manual Adjust)
Window SET is most useful when a product may not always appear in the same place,
or when other signals may appear. Window SET designates a sensing window, with
the Output ON condition inside the window, and the Output OFF conditions outside
the window (see Figure 4). The sensor accepts a single sensing condition, and adds
switching thresholds above and below that condition to create a sensing window. Output
ON and OFF conditions can be reversed by changing Light/Dark Operate status in
SETUP mode.
Window SET and Manual Adjust
Using Manual Adjust with Window SET expands or contracts the size of the window. The
lighted LEDs on the light bar separate to a greater or lesser extent to exhibit the relative
sensing window size.
Push Button
0.04 seconds ≤ “Click” ≤ 0.8 seconds Remote Line 0.04 seconds ≤ T ≤ 0.8 seconds Result
Access
SET Mode
• Press and hold Static push
button > 2 seconds.
• Single-pulse remote line. Power LED: OFF
Output LED: ON (Push Button)
Output LED: OFF (Remote)
Static LEDs: LO & DO alternately
flashing
SET Sensing Condition
• Present sensing condition.
• Double-click Static push
button.
• Present sensing
condition.
• Double-pulse remote
line.
Window Accepted
Power LED: ON
Bargraph: 2 indicators flash together
to show Window accepted
Sensor returns to RUN mode with new settings.
Window Unacceptable
Power LED: OFF
Bargraph: #1, 3, 5, 7 flash to show
failure
Sensor returns to “SET Sensing Condition.”
or
or
Figure 4. Window SET (Light Operate
shown)
Sensor positions
window thresholds
12.5% from the
presented condition
Sensor positions
threshold between
taught conditions
Threshold position
adjusted by
ManualAdjust
Threshold position
adjusted by
ManualAdjust
Sensor positions
threshold between
taught conditions
Sensor positions
threshold 12.5% below
the presented condition
Sensor positions
threshold 12.5% above
the presented condition
Darkest
(no signal)
Darkest
(no signal)
Darkest
(no signal)
Most Light
(saturated
signal)
Most Light
(saturated
signal)
Darkest
(no signal) Most Light
(saturated
signal)
Most Light
(saturated
signal)
Condition
Presented
Sensing window size
adjusted by
ManualAdjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Darkest Taught
Condition Lightest Taught Condition
Position
adjusted by
ManualAdjust
Output OFF Output ON
Condition
Presented
Output OFF Output ON
Condition
Presented
Darkest
(no signal) Most Light (saturated
signal)
Output OFF Output ON
2nd Taught
Condition 1st Taught Condition
Position
adjusted by
ManualAdjust
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
or
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
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D10 Expert™ Discrete Output with Bargraph Display
Push Button
0.04 seconds ≤ “Click” ≤ 0.8 seconds Remote Line 0.04 seconds ≤ T ≤ 0.8 seconds Result
Access
SET Mode
• Press and hold Static push
button > 2 seconds
• Single-pulse remote line
Power LED: OFF
Output LED: ON (push button)
OFF (remote line)
Static LEDs: LO & DO alternately
flashing
SET Sensing Condition
• Present sensing condition
• Four-click Static push button
• Present sensing condition
• Four-pulse remote line
Threshold Condition Accepted
Power LED: ON
Output LED: ON (push button)
OFF (remote line)
Bargraph: 4 indicators flash
together
Sensor returns to RUN mode with new settings
Threshold Condition Unacceptable
Power LED: ON
Output LED: ON (push button)
OFF (remote line)
Bargraph: #1, 3, 5, 7 flash to show
failure
Sensor returns to “SET Sensing Condition.”
or
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
TT T
1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
or
Single-Point Light SET
• Sets a threshold 6.25% below the taught condition.
• Any condition darker than the threshold condition causes the output to change state.
• Threshold position is adjustable using the “+” and “-” buttons (Manual Adjust).
• Recommended for applications where only one condition is known, for example a stable
light background with varying darker targets.
A single sensing condition is presented, and the sensor positions a threshold 6.25%
below the presented condition. When a condition darker than the threshold is sensed, the
output either turns ON or OFF, depending on the Light/Dark Operate setting (see SETUP
mode, page 8).
Light SET and Light/Dark Operate Selection
In Light Operate mode, Light SET teaches the Output ON condition. In Dark Operate
mode, Light SET teaches the Output OFF condition.
Figure 5. Single-Point Light SET (Light
Operate shown)
Sensor positions
window thresholds
≈10% from the
presented condition
Sensor positions
threshold between
taught conditions
Threshold position
adjusted by
ManualAdjust
Threshold position
adjusted by
ManualAdjust
Sensor positions
threshold between
taught conditions
Sensor positions
threshold 6.25% below
the presented condition
Sensor positions
threshold 6.25% above
the presented condition
Darkest
(no signal)
Darkest
(no signal)
Darkest
(no signal)
Most Light
(saturated
signal)
Most Light
(saturated
signal)
Darkest
(no signal) Most Light
(saturated
signal)
Most Light
(saturated
signal)
Condition
Presented
Sensing window size
adjusted by
ManualAdjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Darkest Taught
Condition Lightest Taught Condition
Position
adjusted by
ManualAdjust
Output OFF Output ON
Condition
Presented
Output OFF Output ON
Condition
Presented
Darkest
(no signal) Most Light (saturated
signal)
Output OFF Output ON
2nd Taught
Condition 1st Taught Condition
Position
adjusted by
ManualAdjust
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
or
or
or
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
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D10 Expert™ Discrete Output with Bargraph Display
Push Button
0.04 seconds ≤ “Click” ≤ 0.8 seconds Remote Line 0.04 seconds ≤ T ≤ 0.8 seconds Result
Access
SET Mode
• Press and hold Static push
button > 2 seconds
• Single-pulse remote line
Power LED: OFF
Output LED: ON (push button)
OFF (remote line)
Static LEDs: LO & DO alternately
flashing
SET Sensing Condition
• Present sensing condition
• Five-click Static push button
• Present sensing condition
• Five-pulse remote line
Threshold Condition Accepted
Power LED: ON
Output LED: ON (push button)
OFF (remote line)
Bargraph: 4 indicators flash
together
Sensor returns to RUN mode with new settings
Threshold Condition Unacceptable
Power LED: ON
Output LED: ON (push button)
OFF (remote line)
Bargraph: #1, 3, 5, 7 flash to show
failure
Sensor returns to “SET Sensing Condition.”
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
or
or
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
Single-Point Dark SET
• Sets a threshold 6.25% above the taught condition.
• Any condition lighter than the threshold condition causes the output to change state.
• Threshold position is adjustable using the “+” and “-” buttons (Manual Adjust).
• Recommended for applications where only one condition is known, for example a stable
dark background with varying lighter targets.
A single sensing condition is presented, and the sensor positions a threshold 6.25%
above the taught condition. When a condition lighter than the threshold is sensed, the
output either turns ON or OFF, depending on the Light/Dark Operate setting (see SETUP
mode, page 8).
Dark SET and Light/Dark Operate Selection
In Light Operate mode, Dark SET teaches the Output OFF condition. In Dark Operate
mode, Dark SET teaches the Output ON condition.
Figure 6. Single-Point Dark SET (Light
Operate shown)
Sensor positions
window thresholds
≈10% from the
presented condition
Sensor positions
threshold between
taught conditions
Threshold position
adjusted by
ManualAdjust
Threshold position
adjusted by
ManualAdjust
Sensor positions
threshold between
taught conditions
Sensor positions
threshold 6.25% below
the presented condition
Sensor positions
threshold 6.25% above
the presented condition
Darkest
(no signal)
Darkest
(no signal)
Darkest
(no signal)
Most Light
(saturated
signal)
Most Light
(saturated
signal)
Darkest
(no signal) Most Light
(saturated
signal)
Most Light
(saturated
signal)
Condition
Presented
Sensing window size
adjusted by
ManualAdjust
Output OFF Output OFF
Output OFF
Output ON
Output ON
Darkest Taught
Condition Lightest Taught Condition
Position
adjusted by
ManualAdjust
Output OFF Output ON
Condition
Presented
Output OFF Output ON
Condition
Presented
Darkest
(no signal) Most Light (saturated
signal)
Output OFF Output ON
2nd Taught
Condition 1st Taught Condition
Position
adjusted by
ManualAdjust
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
or
or
or
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
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D10 Expert™ Discrete Output with Bargraph Display
Figure 7. SETUP mode
SETUP Mode
SETUP mode is used to change sensor output response for:
• Light or Dark operate
• 30-millisecond pulse stretcher (OFF-delay), if required.
• 200 µs high-speed response
If SETUP mode configuration is interrupted and remains inactive for 60 seconds, the sensor
returns to RUN mode with the most recent settings (i.e., exits and saves current selection).
SET UP mode operates in the “background,” while the outputs are active; changes are
updated instantly.
dynamic
static
8
4
6
5
3
2
1
7
DO
LO
HS
SETUP
Status
Indicators
Press
and hold both
push buttons
> 2 seconds
to access
SETUP mode
{
Manual Adjust
Manual Adjust is used during RUN mode and is accomplished via the push buttons only. Its behavior depends on whether a switching
threshold or a sensing window is used.
Switching Threshold:
• Fine-tunes sensing sensitivity
• Press “+” to increase; press “-” to decrease
Sensing Window:
• Adjusts sensing window size (tolerance) for the single-point target condition
• Press “+” to increase; press “-” to decrease
The lighted bargraph LEDs move to reflect the increase or decrease.
Push Button Disable
In addition to its configuration function, the remote input may be used to disable the push buttons for security. Disabling the push
buttons prevents undesired tampering with the configuration settings. Connect the gray wire of the sensor as described on page 2, and
four-pulse to either enable or disable the push buttons:
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
Push Button
0.04 seconds ≤ “Click” ≤ 0.8 seconds Remote Line 0.04 seconds ≤ T ≤ 0.8 seconds Result
Access
SETUP Mode
• Press and hold both push
buttons > 2 seconds.
• Double-pulse remote
line. • Green Power LED turns OFF. • Output LED remains active.
• Icons continue to display
current setup.
• Bargraph turns OFF.
Select Setting
Combination
• Click either push button until
LEDs show desired settings.
• Pulse the remote line
until LEDs show desired
settings.
NOTE: Double-pulsing the
remote line will cause the
setting to “back up” one step.
Sensor toggles through eight setting combinations, in the
following order:
LO - Normal Speed - No Delay (default)
DO - Normal Speed - No Delay
LO - High Speed - No Delay
DO - High Speed - No Delay
LO - Normal Speed - Delay
DO - Normal Speed - Delay
LO - High Speed - Delay
DO - High Speed - Delay
Return to
RUN Mode
• Press and hold both push
buttons > 2 seconds.
• Hold remote line low
> 2 seconds. • Green Power LED turns ON.
• Sensor returns to RUN mode
with new settings.
or
or
or
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
TT T 1x
2x
3x
4x
5x
6x
7x
T
0.8 seconds
> 2 seconds
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T T
T
T
T
T
T
TTT
B_028256
dynamic
static
8
4 6 5 3 2 1 7
DO
LO
HS
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D10 Expert™ Discrete Output with Bargraph Display
Specifications
Standard Sensors Models with Bussable Power
Sensing Beam 660 nm visible red or 525 nm visible green,
depending on model 660 nm visible red
Supply Voltage 10 to 30V dc (10% max. ripple) @ less than 45
mA exclusive of load
12 to 30V dc (10% max. ripple) @ less than 45 mA
exclusive of load
Supply Protection Circuitry Protected against reverse polarity, over voltage, and transient voltages
Delay at Power Up 200 milliseconds max.; outputs do not conduct
during this time 850 milliseconds max.; outputs do not conduct during this time
Output Configuration
Bipolar; 1 current sourcing (PNP) and 1 current
sinking (NPN) Main units: Bipolar; 1 current sourcing (PNP) and 1 current sinking (NPN)
Sub-units: 1 current sourcing (PNP) or 1 current sinking
(NPN) output, depending on model
Output Rating
150 mA max. load @ 25° C (derate 1 mA per °C
increase)
OFF-state leakage current: < 5 µA at 30V dc
ON-state saturation voltage:
NPN: < 200 mV @ 10 mA; 1V @ 150 mA load
PNP: < 1V @ 10 mA; 1.5V @ 150 mA load
100 mA max. load (derate 1 mA per °C above 30° C)
OFF-state leakage current: < 5 µA at 30V dc
ON-state saturation voltage:
NPN: < 1.5V
PNP: < 2V
Supply 15V or more: up to 16 units with 100 mA outputs
Less than 15V supply (9 m cable):
up to 4 units with 100 mA outputs
up to 8 units with 50 mA outputs
Output Protection Protected against output short-circuit, continuous overload, transient over-voltages, and false pulse on power up
Output Response Time 500 microseconds (normal mode) or 200 microseconds (high-speed mode)
Repeatability 100 microseconds (normal mode) or 66 microseconds (high-speed mode)
Adjustments
2 push buttons and remote wire
• Expert-style conguration (Static and Dynamic TEACH, and Window SET)
• Manually adjust (+/–) sensitivity (from push buttons only)
• LO/DO, OFF-delay, and response speed congurable (from push buttons or remote wire)
• Push button lockout (from remote wire only)
Factory Default Settings: Light Operate, Normal Speed, No Delay
Indicators
8-segment red bargraph: Light-to-dark signal difference relative to taught condition (Window SET)
Sensing contrast (Static or Dynamic TEACH)
Green Status Indicators: LO, DO, High Speed (HS), and OFF-Delay
Green LED: Power ON
Yellow LED: Output conducting
Construction Black ABS/polycarbonate alloy (UL94 V-0 rated) housing, clear polycarbonate cover
Environmental Rating IEC IP50, NEMA 1
Connections
PVC-jacketed 2 m or 9 m (6.5' or 30') 6-wire
integral cable or integral 6-pin Pico-style quick-
disconnect
Main units: PVC-jacketed 2 m or 9 m (6.5' or 30')
5-wire integral cable
Sub-units: PVC-jacketed 2 m or 9 m (6.5' or 30')
2-wire integral cable
Operating Conditions Temperature: -10° to +55° C (+14° to 131° F)
Storage: -20° to +85° C (-4° to +185° F)
Relative Humidity: 90% @ 55° C (non-condensing)
Certifications (CE approval is pending for models with bussable power)
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D10 Expert™ Discrete Output with Bargraph Display
Diffuse Mode
Performance based on 90% reflectance white test card
Performance Curves
3.93"
7.87"
11.81"
3.93"
7.87"
11.81"
400 mm
(15.74")
320 mm
(12.59")
240 mm
(9.45")
160 mm
(6.30")
80 mm
(3.15")
0
0
100 mm
200 mm
300 mm
100 mm
200 mm
300 mm
0
DISTANCE
0 0
0.39"
0.78"
1.18"
0.39"
0.78"
1.18"
60 mm
(2.36")
48 mm
(1.90")
36 mm
(1.42")
24 mm
(0.94")
12 mm
(0.47")
0
10 mm
20 mm
30 mm
10 mm
20 mm
30 mm
DISTANCE
BEAM WIDTH BEAM WIDTH
PIT16U PIT46U
PIT66U
PIT26U
1
10
100
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1000 mm
(40.0")
1 mm
(.04")
10 mm
(0.4")
100 mm
(4.0")
1000 mm
(40.0")
1 mm
(.04")
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
PIT16U
PIT46U
PIT66U
PIT26U
0.59"
1.18"
1.77"
2.36"
0.59"
1.18"
1.77"
2.36"
0
15 mm
30 mm
45 mm
60 mm
15 mm
30 mm
45 mm
60 mm
0
DISTANCE
0.08"
0.16"
0.23"
0.31"
0.08"
0.16"
0.23"
0.31"
20 mm
(0.78")
16 mm
(0.63")
12 mm
(0.47")
8 mm
(0.31")
4 mm
(0.16")
0
0
2 mm
4 mm
6 mm
8 mm
2 mm
4 mm
6 mm
8 mm
0
DISTANCE
120 mm
(3.54")
96 mm
(2.83")
72 mm
(2.12")
48 mm
(1.42")
24 mm
(0.71")
0
PIT16U PIT46U
PIT66U
PIT26U
BEAM WIDTH BEAM WIDTH
50 mm
(1.97")
40 mm
(1.57")
30 mm
(1.18")
20 mm
(0.78")
10 mm
(0.39")
0
0
10 mm
20 mm
30 mm
10 mm
20 mm
30 mm
0
0.39"
0.78"
1.18"
0.39"
0.78"
1.18"
0.02"
0.04"
0.02"
0.02"
0.04"
0.06"
DISTANCE
5 mm
(0.19")
6 mm
(0.23")
4 mm
(0.16")
3 mm
(0.12")
2 mm
(0.08")
1 mm
(0.04")
0
0
0.5 mm
1.0 mm
1.5 mm
0.5 mm
1.0 mm
1.5 mm
0
DISTANCE
BEAM WIDTH BEAM WIDTH
PBT46U
PBT66U
PBT26U
Opposed Mode
Green Beam Models
Diffuse Mode
Performance based on 90% reflectance white test card
Red Beam Models
1
10
100
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1000 mm
(40.0")
1 mm
(.04")
10 mm
(0.4")
100 mm
(4.0")
1000 mm
(40.0")
1 mm
(.04")
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
PIT16U PIT46U
PIT66U
PIT26U
E
X
C
E
S
S
G
A
I
N
DISTANCE
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1 mm
(.04")
0.1 mm
(.004")
1000
E
X
C
E
S
S
G
A
I
N
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1000 mm
(40.0")
1 mm
(.04")
0.1 mm
(.004")
1000
10000
DISTANCE
PBT16U
PBT46U
PBT66U
PBT26U
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1 mm
(.04")
0.1 mm
(.004")
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
1
10
100
10 mm
(0.4")
100 mm
(4.0")
1 mm
(.04")
0.1 mm
(.004")
1000
E
X
C
E
S
S
G
A
I
N
DISTANCE
PBT46U
PBT66U
PBT26U
Opposed Mode
0.98"
1.97"
2.95"
3.93"
0.98"
1.97"
2.95"
3.93"
160 mm
(6.30")
128 mm
(5.04")
96 mm
(3.78")
64 mm
(2.52")
32 mm
(1.26")
0
0
25 mm
50 mm
75 mm
100 mm
25 mm
50 mm
75 mm
100 mm
0
DISTANCE
0 0
PBT16U PBT46U
PBT66U
PBT26U
0.39"
0.59"
0.39"
0.19"
0.59"
0.19"
20 mm
(0.78")
16 mm
(0.63")
12 mm
(0.47")
8 mm
(0.31")
4 mm
(0.15")
0
10 mm
5 mm
100 mm
5 mm
10 mm
15 mm
DISTANCE
BEAM WIDTH BEAM WIDTH
E
X
C
E
S
S
G
A
I
N
DISTANCE
D10BFP
Opposed Mode
PIT66U fibers
PIT46U fibers
1
10
100
1000
1.0 mm
0.04"
10.0 mm
0.4"
100 mm
4.0"
1000 mm
40.0"
1.0 mm 10.0 mm 100 mm 1000 mm
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D10 Expert™ Discrete Output with Bargraph Display
Dimensions
10.0 mm
(0.39")
35.1 mm
(1.38")
10.0 mm
(0.39")
15.2 mm
(0.60")
2x C'sink
ø8.0 mm (0.31")
3.2 mm (0.13") deep
ø4.4 mm (0.18") thru
max. torque 10 in./lbs.
2x 3.5 mm
(0.14")
5.0 mm
(0.20")
8.6 mm
(0.34")
25.4 mm
(1.00")
16.0 mm
(0.63")
2 x ø3.3 mm (0.13") max. torque 6 in./lbs.
2x ø3.2 mm (0.13") max. torque 6 in./lbs.
2.5 mm (0.10")
5.0 mm (0.20")
M3 Hardware included:
Lock Washer (2)
Flat Washer (2)
Screws (2)
Hex Nuts (2)
Bracket Dimensions (Bracket included with Standard Sensor Models)
61.3 mm
(2.42")
68.1 mm
(2.68")
10.5 ± 0.2 mm (typ.)
(0.41")
14.5 mm
(0.57")
Mounting Bracket
(included with some models)
35.9 mm
(1.41")
7.6 mm
0.30"
9.8 mm
(0.39")
Plastic Fiber
Emitter Port
Plastic Fiber
Receiver Port
Slides Up to
Release Fibers
61.3 mm
(2.42")
68.1 mm
(2.68") Plastic Fiber
Emitter Port
Plastic Fiber
Receiver Port
10.5 ± 0.2 mm (typ.)
(0.41")
Mounting Bracket
(included)
Slides Up to
Release Fibers
35.9 mm
(1.41")
7.6 mm
0.30"
9.8 mm
(0.39")
Installing Fibers
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D10 Expert™ Discrete Output with Bargraph Display
WARRANTY: Banner Engineering Corp. warrants its products to be free from defects for one year. Banner Engineering
Corp. will repair or replace, free of charge, any product of its manufacture found to be defective at the time it is returned
to the factory during the warranty period. This warranty does not cover damage or liability for the improper application of
Banner products. This warranty is in lieu of any other warranty either expressed or implied.
P/N 117830 rev. E
Hookups
Standard Models and Main Unit Sub-Units
Style Model Length Dimensions Pinout
6-pin
Pico-style
straight
PKG6Z-2
PKG6Z-9 2 m (6.5') 9 m (30')
6-pin
Pico-style
right-angle
PKW6Z-2
PKW6Z-9 2 m (6.5') 9 m (30')
28 mm max.
(1.1")
ø 10 mm max.
(0.4")
20 mm
(0.8")
25 mm max.
(1.0")
ø12 mm max.
(0.5")
NOTE: QD hookup is functionally identical
(Pink wire not used).
PNP
Key
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
6 = Pink†
†
Not Used
6-Pin 6-Wire Pico
1
5
6
34
2
Quick-Disconnect Cordsets
Accessories
SA-DIN-CLAMP
• Pair of metal DIN rail end stops; slide onto DIN rail at either side of D10B sensor stack; holds bussable
power models together to maintain electrical connection
• Combination (#2 Phillips, #8 standard slotted) set screw
SA-D10B-CAP
Package of 5 each replacement terminal caps
and plugs to cover beginning and end of stack
of connected sensors
9.1 mm
(0.36")
9.1 mm
(0.63")
45.0 mm
(1.77")
3
1
2
4
5
10-30V dc Standard Models
12-30V dc Bussable Power Models
Remote Teach
150 mA max. load
Load
Load
+
–
6-Pin Pico or 5-Pin Euro
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
6 = Pink (not used)
5
4
Remote Teach
12-30V dc
Connection
From Main
Unit Bus
Load
+
–
6-Pin Pico or 5-Pin Euro
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
6 = Pink (not used)
5
4
Remote Teach
12-30V dc
Connection
From Main
Unit Bus
Load
+
–
6-Pin Pico or 5-Pin Euro
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
6 = Pink (not used)
NPN
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