Baoli F 2-3.5T Series Operation manual
11
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F-SeriesF-Series
CPCD20/25/30/35FCPCD20/25/30/35F
CPQ(Y)D20/25/30/35FCPQ(Y)D20/25/30/35F
Internal Combustion Counterbalanced Forklift TruckInternal Combustion Counterbalanced Forklift Truck
OPERATION & SERVICE MANUALOPERATION & SERVICE MANUAL
KION Baoli (Jiangsu) Forklift Co., Ltd.KION Baoli (Jiangsu) Forklift Co., Ltd.
2-3.5T2-3.5T
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PREFACEPREFACE
F-series balance weight type forklift trucks with engine are designed on the base ofF-series balance weight type forklift trucks with engine are designed on the base of
the advanced features available from both local and foreign designs. These trucks arethe advanced features available from both local and foreign designs. These trucks are
suitable to handle, transport and stack goods in factories, mines, stations, ports, freightsuitable to handle, transport and stack goods in factories, mines, stations, ports, freight
yards, warehouses and used widely in food yards, warehouses and used widely in food processing, textiles and other light industries.processing, textiles and other light industries.
The use of forklift trucks fiThe use of forklift trucks fitted with kinds of attachments will become extensive.tted with kinds of attachments will become extensive.
F-series forklift trucks feature a wide-vision mast system, full hydraulic steering unit,F-series forklift trucks feature a wide-vision mast system, full hydraulic steering unit,
self-boost brake, stepless speed control, parking brake device with foot pedal, integralself-boost brake, stepless speed control, parking brake device with foot pedal, integral
overhead guard and high quality large screen combination meter, so they have a lot ofoverhead guard and high quality large screen combination meter, so they have a lot of
advantages such as good performance, easy operation, wide vision, flexible steering,advantages such as good performance, easy operation, wide vision, flexible steering,
reliable braking, powerful and reliable braking, powerful and aesthetic appearance.aesthetic appearance.
This manual states the specifications, operation, maintenance, main assemblies’This manual states the specifications, operation, maintenance, main assemblies’
constructions and working principles of F-series forklift trucks so as to help operators toconstructions and working principles of F-series forklift trucks so as to help operators to
use the trucks correctly and attain the highest functions. It is necessary to read over theuse the trucks correctly and attain the highest functions. It is necessary to read over the
manual before operating or maintaining the forklift trucks. The rules and notices in thismanual before operating or maintaining the forklift trucks. The rules and notices in this
manual should be abided seriously by all relative persons to enable these trucks inmanual should be abided seriously by all relative persons to enable these trucks in
optimized working state for long optimized working state for long period and bring the period and bring the highest efficiencyhighest efficiency..
The relevant content in this manual might not correspond with the actual conditionThe relevant content in this manual might not correspond with the actual condition
because of technical improvement. Our products are subject to improvements andbecause of technical improvement. Our products are subject to improvements and
changes without notice.changes without notice.
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CONTENTSCONTENTS
ⅠⅠ. About F-series forklift truck. About F-series forklift truck………………………………………………………………………………………………………………………… 11
1. External view and technical parameter…………………………………………………1. External view and technical parameter………………………………………………… 11
2. Characteristic………………………………………………………………………………2. Characteristic……………………………………………………………………………… 33
3. Main system3. Main system……………………………………………………………………………………………………………………………………………………………… 33
4. Main components…………………………………………………………………………4. Main components………………………………………………………………………… 44
5. Operation device and instrument panel…………………………………………………5. Operation device and instrument panel………………………………………………… 55
ⅡⅡ. Safety instruction and operation of forklift truck. Safety instruction and operation of forklift truck…………………………………………………………………… 1010
1. Handling a new forklift truck………………………………………………………………1. Handling a new forklift truck……………………………………………………………… 1010
2. Inspection before operation………………………………………………………………2. Inspection before operation……………………………………………………………… 1010
3. Start and stop of the engine………………………………………………………………3. Start and stop of the engine……………………………………………………………… 1111
4. Parking and storing………………………………………………………………………4. Parking and storing……………………………………………………………………… 1212
5. Shipping, loading and unloading, slinging and towing of forklift truck………………5. Shipping, loading and unloading, slinging and towing of forklift truck……………… 1313
6. Information of safety operation……………………………………………………………6. Information of safety operation…………………………………………………………… 1515
7. Caution plate………………………………………………………………………………7. Caution plate……………………………………………………………………………… 1919
ⅢⅢ. Periodic inspection and servicing. Periodic inspection and servicing………………………………………………………………………………………………………… 2424
1. General rules on inspection and maintenance…………………………………………1. General rules on inspection and maintenance………………………………………… 2424
2. Inspection content…………………………………………………………………………2. Inspection content………………………………………………………………………… 2525
3. Periodic replacement table………………………………………………………………3. Periodic replacement table……………………………………………………………… 3030
4. Lubrication c4. Lubrication chart……………………………………………………………………………hart…………………………………………………………………………… 3131
5. Weekly maintenance………………………………………………………………………5. Weekly maintenance……………………………………………………………………… 3232
6. Self service…………………………………………………………………………………6. Self service………………………………………………………………………………… 3434
7. Recommended oil 7. Recommended oil and grease and grease for forklift for forklift truck…………truck………………………………………………………………………… 3636
ⅣⅣ. Construction, principle, adjustment and maintenance of forklift truc. Construction, principle, adjustment and maintenance of forklift truc……………………………… 3838
1. Power system1. Power system………………………………………………………………………………………………………………………………………………………… 3838
1.1 General description1.1 General description……………………………………………………………………………………………………………………………………………… 3838
1.2 Engine parameter and appropriate truck model1.2 Engine parameter and appropriate truck model……………………………………………………………………………… 3838
1.3 Inspection and adjustment of engine1.3 Inspection and adjustment of engine…………………………………………………………………………………………………… 3939
1.41.4 Precautions of cooling system…………………………………………………………Precautions of cooling system………………………………………………………… 3939
2. Hydraulic drive unit2. Hydraulic drive unit……………………………………………………………………………………………………………………………………………… 4040
2.1 General description2.1 General description……………………………………………………………………………………………………………………………………………… 4040
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2.2 Reducer and differential…………………………………………………………………2.2 Reducer and differential………………………………………………………………… 4242
2.3 Torque converter2.3 Torque converter…………………………………………………………………………………………………………………………………………………… 4343
2.4 Hydraulic circuit2.4 Hydraulic circuit…………………………………………………………………………………………………………………………………………………… 4444
2.5 Towing disabled truck2.5 Towing disabled truck………………………………………………………………………………………………………………………………………… 4444
2.6 Troubleshoot2.6 Troubleshoot……………………………………………………………………………………………………………………………………………………………… 4545
3. Drive system3. Drive system……………………………………………………………………………………………………………………………………………………………… 4747
3.1 General description3.1 General description……………………………………………………………………………………………………………………………………………… 4747
3.2 Assembly of wheel hub3.2 Assembly of wheel hub…………………………………………………………………………………………………………………………………… 4747
3.3 Troubleshoot3.3 Troubleshoot……………………………………………………………………………………………………………………………………………………………… 5050
4. Brake system4. Brake system………………………………………………………………………………………………………………………………………………………… 5151
4.1 General description4.1 General description……………………………………………………………………………………………………………………………………………… 5151
4.2 Master cylinder4.2 Master cylinder………………………………………………………………………………………………………………………………………………………… 5151
4.3 Wheel brake4.3 Wheel brake……………………………………………………………………………………………………………………………………………………………… 5252
4.4 Operating device of parking brake4.4 Operating device of parking brake……………………………………………………………………………………………………………… 5454
4.5 Inspection of wheel brake4.5 Inspection of wheel brake……………………………………………………………………………………………………………………………… 5555
4.6 Troubleshoot4.6 Troubleshoot……………………………………………………………………………………………………………………………………………………………… 5656
5. Steering system5. Steering system…………………………………………………………………………………………………………………………………………………… 5757
5.1 Hand wheel5.1 Hand wheel……………………………………………………………………………………………………………………………………………………………… 5858
5.2 Cycloid gear type powered steering unit5.2 Cycloid gear type powered steering unit……………………………………………………………………………………………… 5858
5.3 Inspection after reassembling the 5.3 Inspection after reassembling the steering systemsteering system………………………………………………………………………… 5959
5.4 Troubleshooting of steering system5.4 Troubleshooting of steering system………………………………………………………………………………………………………… 5959
5.5 Steering axle5.5 Steering axle……………………………………………………………………………………………………………………………………………………………… 6060
6. Hydraulic system6. Hydraulic system…………………………………………………………………………………………………………………………………………………… 6363
6.1 General description6.1 General description……………………………………………………………………………………………………………………………………………… 6363
6.2 Hydraulic oil pump6.2 Hydraulic oil pump……………………………………………………………………………………………………………………………………………… 6363
6.36.3 Control valve & flow divider……………………………………………………………Control valve & flow divider…………………………………………………………… 6363
6.4 Hydraulic oil circuit6.4 Hydraulic oil circuit……………………………………………………………………………………………………………………………………………… 6767
6.5 Lift cylinder6.5 Lift cylinder……………………………………………………………………………………………………………………………………………………………… 6868
6.6 Flow regulator valve6.6 Flow regulator valve……………………………………………………………………………………………………………………………………………… 6969
6.7 Tilt cylinder6.7 Tilt cylinder……………………………………………………………………………………………………………………………………………………………… 7070
6.8 Troubleshoot6.8 Troubleshoot……………………………………………………………………………………………………………………………………………………………… 7171
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7. Lifting system7. Lifting system………………………………………………………………………………………………………………………………………………………… 7373
7.1 General description7.1 General description……………………………………………………………………………………………………………………………………………… 7373
7.2 Maintenance and adjustment7.2 Maintenance and adjustment………………………………………………………………………………………………………………………… 7575
8. Electric system8. Electric system………………………………………………………………………………………………………………………………………………………… 7878
8.1 General description………………………………………………………………………8.1 General description……………………………………………………………………… 7878
8.2 Brief explanation for operation…………………………………………………………8.2 Brief explanation for operation………………………………………………………… 7979
8.3 Instructions of meter panel8.3 Instructions of meter panel……………………………………………………………………………………………………………………………… 8080
8.4 Principle diagram of electrical system8.4 Principle diagram of electrical system…………………………………………………………………………………………………… 8585
8.5 Diagram of harness8.5 Diagram of harness……………………………………………………………………………………………………………………………………………… 8585
NoteNote………………………………………………………………………………………………………………………………………………………………………………………… 9393
EC DECLARATION OD CONFORMITYEC DECLARATION OD CONFORMITY…………………………………………………………………………………………………… 9494
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. Ab. About F-series out F-series forklift truckforklift truck
1. External view and technical parameter1. External view and technical parameter
Fig1.1 External viewFig1.1 External view
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Technical parameterTechnical parameter
GG
ee
nn
ee
rr
aa
ll ManufacturerManufacturer KION BaoliKION Baoli
ModelModel CPCD20FCPCD20F
CPQ(Y)D20FCPQ(Y)D20F
CPCD25FCPCD25F
CPQ(Y)D25FCPQ(Y)D25F
CPCD30FCPCD30F
CPQ(Y)D30FCPQ(Y)D30F
CPCD35FCPCD35F
CPQ(Y)D35FCPQ(Y)D35F
Power typePower type Diesel/Gasoline/LPGDiesel/Gasoline/LPG
Rated capacityRated capacity kg kg 2000 2000 2500 2500 3000 3000 35003500
Load centerLoad center mm 500mm 500
PP
ee
rr
ff
oo
rr
mm
aa
nn
cc
ee
OverallOverall
dimensiondimension
Length to fork faceLength to fork face L1 L1 mm mm 2564 2564 2634 2634 2775 2775 28142814
Overall widthOverall width B1 B1 mm mm 1150 1150 12361236
Mast lowered heightMast lowered height H1 H1 mm mm 2050 2050 2080 2080 22302230
Mast extended heightMast extended height H3 H3 mm mm 4040 4040 42734273
Overhead guard heightOverhead guard height H2 H2 mm mm 2150 2150 21802180
Lift heightLift height H H mm mm 30003000
Free lift heightFree lift height H4 H4 mm mm 140 140 145145
Fork sizeFork size L×W×TL×W×T mmmm 1070×120×401070×120×401070×120×451070×120×45 1070×125×451070×125×45 1075×130×451075×130×45
Mast tilt angleMast tilt angle α/βα/β deg deg 6 6 / / 1111
Front overhangFront overhang X X mm mm 484 484 489 489 494 494 500500
Turning Turning radius radius R R mm mm 2220 2220 2290 2290 2400 24902400 2490
Self Self weight weight kg kg 3510 3510 3810 3810 4320 4320 46204620
CC
hh
aa
ss
ss
ii
ss
TyreTyre FrontFront 7.00-12-12PR7.00-12-12PR 28×928×9-15-12PR-15-12PR 28×928×9-15-14PR-15-14PR
Rear Rear 6.00-9-10PR 6.00-9-10PR 6.50-10-106.50-10-10PRPR
TreadTread FrontFront B2 B2 mm 970 mm 970 10001000
Rear Rear B3 B3 mm mm 970970
Wheelbase Wheelbase Y Y mm mm 1650 1650 1700 1700 17601760
Ground clearanceGround clearance
(full load/no load)(full load/no load)
MastMast MM mmmm 85 85 / / 105 105 110 110 / / 135135
FrameFrame F F 140 140 / / 145 145 170 170 / / 175175
F-series forklift trucks mentioned in this manualF-series forklift trucks mentioned in this manual correspondcorrespond inin differentdifferent
engines, please refer to the following table.engines, please refer to the following table.
Model Model of of forklift forklift truck truck Model Model of of engineengine
DieselDiesel
CPCD20F CPCD20F XINCHANG XINCHANG BPG490,ISUZU BPG490,ISUZU C240,YANMAC240,YANMAR R 4TNE924TNE92
CPCD25FCPCD25F XINCHANG BPG490,DACHAI CA498,ISUZU C240,ISUZU 4JG2PE,YANMARXINCHANG BPG490,DACHAI CA498,ISUZU C240,ISUZU 4JG2PE,YANMAR
4TNE924TNE92
CPCD30FCPCD30F XINCHANG BPG490,XINCHANG BPG495,XINCHANG BPG498,DACHAIXINCHANG BPG490,XINCHANG BPG495,XINCHANG BPG498,DACHAI
CA498,ISUZU C240,ISUZU 4JG2PE,YANMAR 4TNE98CA498,ISUZU C240,ISUZU 4JG2PE,YANMAR 4TNE98
CPCD35FCPCD35F XINCHANG BPG495,XINCHANG BPG498,DACHAI CA498,ISUZU 4JG2PE,XINCHANG BPG495,XINCHANG BPG498,DACHAI CA498,ISUZU 4JG2PE,
YYANMAR 4ANMAR 4TNE98TNE98
GasolineGasoline CPQ(Y)D20/25F CPQ(Y)D20/25F MITSUBISHI MITSUBISHI 4G64-31ZG,NISSAN 4G64-31ZG,NISSAN K21,NISSAN K21,NISSAN K25K25
CPQ(Y)D30/35F CPQ(Y)D30/35F MITSUBISHI MITSUBISHI 4G64-31ZG,NISSAN 4G64-31ZG,NISSAN K25K25
Notice: Please refer to AD sheet of F-series forklift truck about other technicalNotice: Please refer to AD sheet of F-series forklift truck about other technical
parameterparameters or new s or new engine configuration not mentioned in engine configuration not mentioned in this manual.this manual.
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2. 2. CharacteristicCharacteristic
(1) The hydraulic steering device and transverse steering axle makes steering(1) The hydraulic steering device and transverse steering axle makes steering
flexible and the flexible and the turning radius minor.turning radius minor.
(2) The braking system employs hydraulic brake, makes it possible to manipulate(2) The braking system employs hydraulic brake, makes it possible to manipulate
conveniently and brake reliably.conveniently and brake reliably.
(3) Hydraulic transmission type forklift trucks are provided with a (3) Hydraulic transmission type forklift trucks are provided with a drive unit including adrive unit including a
hydraulic torque converter and an electron transmission box. They feature the following:hydraulic torque converter and an electron transmission box. They feature the following:
··Hydraulic torque converter can change the speed automatically with no limitationHydraulic torque converter can change the speed automatically with no limitation
and output torque makes the forklift truck and output torque makes the forklift truck have good performance of drawing.have good performance of drawing.
··The inching device makes it easy for the drivers to aim the fork to the cargo.The inching device makes it easy for the drivers to aim the fork to the cargo.
··The use of hydraulic transmission ensures the engine operate smoothly for theThe use of hydraulic transmission ensures the engine operate smoothly for the
sudden increase of load. At work, the forklift truck that needs starting and shiftingsudden increase of load. At work, the forklift truck that needs starting and shifting
frequently, electron transmission device can achieve smooth shift and raise workingfrequently, electron transmission device can achieve smooth shift and raise working
efficiencyefficiency, simplify operation, , simplify operation, reduce the driver’s reduce the driver’s labor intensity and reduce labor intensity and reduce requirement ofrequirement of
the driver’s operation skill.the driver’s operation skill.
(4) The mast is high intensity and wide vision for the use of two stage CC extension(4) The mast is high intensity and wide vision for the use of two stage CC extension
type mast and hidden-type tilt cylinder device. The forklift truck can be fitted with 2-stagetype mast and hidden-type tilt cylinder device. The forklift truck can be fitted with 2-stage
or 3-stage full free or 3-stage full free lift mast having different lifting height, even all lift mast having different lifting height, even all kinds of the attachmentskinds of the attachments
according to the needs of the clients.according to the needs of the clients.
(5) The forklift truck can be chosen(5) The forklift truck can be chosen different height mast and driver’s different height mast and driver’s cabcab according toaccording to
the operating into the operating into container or out container.container or out container.
(6) Specific outline adopts streamline design, wider operating vision and larger(6) Specific outline adopts streamline design, wider operating vision and larger
driving space. It has advantages such as low noise, vibration damping, dustproof,driving space. It has advantages such as low noise, vibration damping, dustproof,
comfortable operation, safety and comfortable operation, safety and reliabilityreliability..
3. Main system3. Main system
No. No. Name Name ContentsContents
1 1 Power Power systemsystem engine mounting, fuel, exhaust and cooling system(inc.engine mounting, fuel, exhaust and cooling system(inc.
torque converter oil cooler) etc.torque converter oil cooler) etc.
22 TransmissionTransmission
systemsystem torque converter, gear box, transmission shaft, gearshift etc.torque converter, gear box, transmission shaft, gearshift etc.
3 3 Drive Drive axle axle axle axle housing, housing, half half shaft, shaft, brake, brake, front front wheel wheel etc.etc.
4 4 Brake Brake system system wheel wheel brake brake and and parking parking brake brake etc.etc.
5 5 Steering Steering system system steering steering wheel, wheel, cycloid cycloid gear gear type type powered powered steering steering unit unit etc.etc.
6 6 Hydraulic Hydraulic system system pump, pump, valve, valve, HP HP oil oil pipe, pipe, LP LP oil oil pipe, pipe, connectors connectors etc.etc.
7 7 Electric Electric system system lamps lamps and and lanterns, lanterns, batterybattery, , meter, meter, harness harness etc.etc.
8 8 Lifting Lifting systemsystem
mast, fork, lift bracket, load backrest, tilt cylinder, liftmast, fork, lift bracket, load backrest, tilt cylinder, lift
cylindercylinder, lift chain, mast , lift chain, mast roller etc.roller etc.
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4. Main components4. Main components
Fig1.2Fig1.2
Size & Size & slinging parameter of the main parts that can slinging parameter of the main parts that can be disassembledbe disassembled
Max. outline size (mm)Max. outline size (mm) Min. slinging Min. slinging capacitycapacity
Counter Counter weight weight 11301130××739739××955 1700955 1700
Standard mastStandard mast 1935×854×6001935×854×600 730 730
Lift bracketLift bracket
(with load backrest)(with load backrest) 1200×1197×2601200×1197×260 170 170
ForkFork 1150×1150×6660×12560×125 8080
Notice: The above-mentioned size and capacity is only for a reference, whichNotice: The above-mentioned size and capacity is only for a reference, which
may be adjusted because of may be adjusted because of configuration difference or technology optimization.configuration difference or technology optimization.
1. 1. Outer Outer mast mast 2. 2. Inner Inner mast mast 3. 3. Lift Lift chainchain
4. 4. Lift Lift cylinder cylinder 5. 5. Load Load backrest backrest 6. 6. Fork Fork location location pinpin
7. 7. Lift Lift bracket bracket 8. 8. Fork Fork 9. 9. Driving Driving wheelwheel
10. 10. Tilt Tilt cylinder cylinder 111. 1. Turning Turning wheel wheel 12. 12. Engine Engine hoodhood
13. 13. Refueling Refueling lid lid 14.14. Operator’s seatOperator’s seat 15. 15. Counter Counter weightweight
16. 16. Flasher Flasher (option) (option) 17. 17. Rear Rear combination combination lamp lamp 18. 18. Overhead Overhead guardguard
19. 19. Head Head lamp lamp 20. 20. Front Front combination combination lamp lamp 21. 21. Steering Steering wheelwheel
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5. Operation device and instrument panel5. Operation device and instrument panel
Fig1.3Fig1.3
1. 1. Direction Direction control control lever lever 2. 2. Steering Steering wheel wheel 3. 3. Horn Horn buttonbutton
4. 4. Integrated Integrated light light and and turn turn signal signal switch switch 5. 5. Lifting Lifting leverlever
6. 6. Tilting Tilting lever lever 7. 7. Operating Operating leverlever, , attachment attachment 8. 8. Combination Combination metermeter
9. 9. TTool ool kit kit 10. 10. AccelerAccelerator ator pedal pedal 11. 11. Brake Brake pedalpedal
12. 12. IgnitioIgnition n switch switch 13. 13. Release Release leverlever, , parking parking brake brake 14. 14. Inching Inching pedalpedal
15. 15. Adjust Adjust leverlever, , steering steering wheel wheel 16. 16. Parking Parking brake brake pedal pedal 17. 17. Adjust Adjust leverlever, , parking parking brakebrake
18. Cover, refuel and check brake 18. Cover, refuel and check brake fluidfluid
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5.1 Switch (Fig.1.3)5.1 Switch (Fig.1.3)
No. No. Name Name Operation Operation and and attentionattention
1 1 Ignition Ignition switchswitch O (OFF):O (OFF): Engine stop position. Key insertion and Engine stop position. Key insertion and withdrawwithdraw
are performed in this position.are performed in this position.
I (ON):I (ON): Engine operation position. Locate one positionEngine operation position. Locate one position
clockwise from O (OFF) position.clockwise from O (OFF) position.
The intake heater is preheated before starting the dieselThe intake heater is preheated before starting the diesel
forklift.forklift.
START:START: Engine start position. Locate one positionEngine start position. Locate one position
clockwise from the I (ON) clockwise from the I (ON) position.position.
After engine start, After engine start, release the release the key and key and it it will return will return to theto the
I(ON) I(ON) position automaticallyposition automatically..
Caution:Caution:
．．Never operate the ignition switch before sitting on theNever operate the ignition switch before sitting on the
seat.seat.
．．For the sake of For the sake of safety it is safety it is recommenrecommended to always startded to always start
the engine with the transmission gear shift lever shifted inthe engine with the transmission gear shift lever shifted in
the neutral position.the neutral position.
．．Do not turn the switch to the START position while theDo not turn the switch to the START position while the
engine is running.engine is running.
．．Do not leave the switch in the ON position when theDo not leave the switch in the ON position when the
engine is stopped. It may cause over discharge of theengine is stopped. It may cause over discharge of the
battery.battery.
．．Do not operate the starter motor for more than 15Do not operate the starter motor for more than 15
seconds continuously. Return the switch to the OFFseconds continuously. Return the switch to the OFF
position and wait at least 30 seconds prior to attemptingposition and wait at least 30 seconds prior to attempting
restart.restart.
2 2 Integrated Integrated light light and and turn turn signalsignal
switchswitch
(1) Left turn(1) Left turn
(2) Right turn(2) Right turn
This switch serves as both two-position light control andThis switch serves as both two-position light control and
turn signal switch.turn signal switch.
Light control switchLight control switch
Lamp nameLamp name Step1Step1 Step2Step2
Head lampsHead lamps —— ○○
Side clearance lampsSide clearance lamps ○○ ○○
Caution:Caution:
Do not keep lamps such as head lamps kept on for a longDo not keep lamps such as head lamps kept on for a long
time when the engine is stopped. It may cause overtime when the engine is stopped. It may cause over
discharge of the battery to make engine startingdischarge of the battery to make engine starting
impossible.impossible.
Turn signal switchTurn signal switch
Make the turn signal lamps blink.Make the turn signal lamps blink.
Left turn…………………Left turn…………………..Push forward..Push forward
Right turn…………………Right turn…………………Pull backwardPull backward
Caution:Caution:
The signal switch will operate when the ignition switch isThe signal switch will operate when the ignition switch is
ON.ON.
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5.2 Control 5.2 Control componentcomponents (Fig.1.3)s (Fig.1.3)
No. No. Name Name Operation Operation and and attentionattention
1 1 Direction Direction control control leverlever
(Fig. 1.3-1)(Fig. 1.3-1)
(1) (1) Forward Forward (2) (2) ReverseReverse
Lever for shifting between forward and reverse.Lever for shifting between forward and reverse.
Forward……………………Push forwardForward……………………Push forward
Reverse……………………Pull backwardReverse……………………Pull backward
The neutral position is halfway between the forward andThe neutral position is halfway between the forward and
reverse position.reverse position.
Caution:Caution:
The engineThe engine can’tcan’tbe started unless the control lever is atbe started unless the control lever is at
the neutral position.the neutral position.
Stop the vehicle before shifting between forward andStop the vehicle before shifting between forward and
reverse.reverse.
2 2 Horn Horn buttonbutton
(Fig. 1.3-3)(Fig. 1.3-3)
(1) Press(1) Press
Press the button in the center of the steering wheel toPress the button in the center of the steering wheel to
sound this horn.sound this horn.
The horn will sound even when the ignition switch off.The horn will sound even when the ignition switch off.
3 3 Lifting Lifting leverlever
(Fig. 1.3-5)(Fig. 1.3-5)
(1) (1) Lower Lower (2) (2) RaiseRaise
Raise and lower the forks.Raise and lower the forks.
Raise…………………….Pull backwardRaise…………………….Pull backward
Lower……………………Push forwardLower……………………Push forward
The lifting speed can be adjusted by the degree ofThe lifting speed can be adjusted by the degree of
accelerator pedal depression and lever operating stroke.accelerator pedal depression and lever operating stroke.
The lowering speed can be adjusted only by the degree ofThe lowering speed can be adjusted only by the degree of
lever operating stroke.lever operating stroke.
CautionCaution
：：
Always operatAlways operate the lifting leve the lifting lever while correer while correctly seated.ctly seated.
4 4 Tilting Tilting leverlever
(Fig. 1.3-6)(Fig. 1.3-6)
(1) Forward tilting(1) Forward tilting
(2) Backward tilting(2) Backward tilting
Tilt the mast forward and backward.Tilt the mast forward and backward.
Forward……………………..Push forwardForward……………………..Push forward
Backward……………………Pull backwardBackward……………………Pull backward
The forward or backward tilting speed can be adjusted byThe forward or backward tilting speed can be adjusted by
the degree of accelerator pedal depression and leverthe degree of accelerator pedal depression and lever
operating stroke.operating stroke.
Caution:Caution:
Always operatAlways operate the tilting lever e the tilting lever from a seafrom a seated position.ted position.
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5 5 Steering Steering wheel wheel adjustmentadjustment
leverlever
(Fig. 1.3-15)(Fig. 1.3-15)
(1) Raised(1) Raised
1. The steering wheel position may be adjusted back and1. The steering wheel position may be adjusted back and
forth.forth.
2. Lowering the directional lever at the proper position2. Lowering the directional lever at the proper position
fixes the steering wheel at that position.fixes the steering wheel at that position.
3. After the adjustment, try to move the steering wheel3. After the adjustment, try to move the steering wheel
back and forth to see that it is fixed.back and forth to see that it is fixed.
Caution:Caution:
The steering wheel position must be adjusted beforeThe steering wheel position must be adjusted before
starting the vehicle. Adjustment during traveling must bestarting the vehicle. Adjustment during traveling must be
avoided.avoided.
66 Accelerator pedal (Fig. 1.3-10)Accelerator pedal (Fig. 1.3-10)
Brake pedal (Fig. 1.3-11)Brake pedal (Fig. 1.3-11)
Inching pedal (Fig. 1.3-14)Inching pedal (Fig. 1.3-14)
From the right: accelerator pedal, brake pedal and inchingFrom the right: accelerator pedal, brake pedal and inching
pedal.pedal.
Note:Note:
When control lever is shifted to forward-reverse, theWhen control lever is shifted to forward-reverse, the
vehicle will move even the accelerator pedal stays neutral.vehicle will move even the accelerator pedal stays neutral.
7 7 Parking Parking brake brake pedalpedal
(Fig. 1.3-16)(Fig. 1.3-16)
Parking brake release leverParking brake release lever
(Fig. 1.3-13)(Fig. 1.3-13)
(1) Press down(1) Press down
(2) Release lever(2) Release lever
Use the parking brake pedal Use the parking brake pedal when parking or stopping.when parking or stopping.
1. When engaging the parking brake, while stepping on1. When engaging the parking brake, while stepping on
the brake pedal, fully press down on the parking brakethe brake pedal, fully press down on the parking brake
pedal.pedal.
2. To disengage the parking brake pedal, while stepping2. To disengage the parking brake pedal, while stepping
on the brake pedal, pull the release lever toward you.on the brake pedal, pull the release lever toward you.
Warning:Warning:
．．Before operating the parking brake pedal, step on theBefore operating the parking brake pedal, step on the
brake pedal and always confirm that brake pedal and always confirm that the vehicle has comethe vehicle has come
to a stop.to a stop.
．．When parking on a slope, apply wheel chocks to theWhen parking on a slope, apply wheel chocks to the
wheels.wheels.
．．TraveTraveling without releasing the brake will ling without releasing the brake will spoil the brakespoil the brake
performance.performance.
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5.3 Body components (Fig. 1.2)5.3 Body components (Fig. 1.2)
No. No. Name Name Operation Operation and and attentionattention
11 Operator’s seatOperator’s seat
(Fig. 1.2-14)(Fig. 1.2-14) The operator’s seat and seat belt are provided for yourThe operator’s seat and seat belt are provided for your
safety.safety.
The seat can be moved back and forth for positionThe seat can be moved back and forth for position
adjustment while the adjust lever is pulled right.adjustment while the adjust lever is pulled right.
2 2 Engine Engine hood hood (Fig. (Fig. 1.2-12)1.2-12)
(1) Engine hood lock release lever(1) Engine hood lock release lever
(1) Push(1) Push
OpeningOpening
：：
1. Pulling up on the engine hood lock release lever will1. Pulling up on the engine hood lock release lever will
release the engine hood lock, and the engine hood will poprelease the engine hood lock, and the engine hood will pop
up slightly.up slightly.
2. Lift the engine hood.2. Lift the engine hood.
3. Open the engine hood all the way, then shake the hood3. Open the engine hood all the way, then shake the hood
slightly to check that the hood damper has been securelyslightly to check that the hood damper has been securely
fastened before letting go.fastened before letting go.
Closing:Closing:
1. Lifting up the engine hood and press the hood damper1. Lifting up the engine hood and press the hood damper
lock to release the lock.lock to release the lock.
2. Close the engine hood quietly, and press down on the2. Close the engine hood quietly, and press down on the
hood until you hear a clickihood until you hear a clicking sound.ng sound.
Caution:Caution:
Operating the vehicle without firm locking of the engineOperating the vehicle without firm locking of the engine
hood is very dangerous. Be sure to check firm lockinghood is very dangerous. Be sure to check firm locking
before operating the vehicle.before operating the vehicle.
3 3 Fork Fork (Fig. (Fig. 1.2-8)1.2-8)
(1) Fork stopper(1) Fork stopper
Lift each fork stopper and turn to release so that forks canLift each fork stopper and turn to release so that forks can
be moved left and right. Adjust the forks in the positionbe moved left and right. Adjust the forks in the position
most appropriate for the load.most appropriate for the load.
When adjusting the forks, make sure that the center ofWhen adjusting the forks, make sure that the center of
gravity of the load corresponds to the center of the gravity of the load corresponds to the center of the vehicle.vehicle.
After After adjustmenadjustment, t, turn turn the the stoppers stoppers to to lock lock the the forks forks inin
place.place.
Warning:Warning:
Make the forks are locked before carrying load.Make the forks are locked before carrying load.
4 4 Draw Draw barbar The draw bar is located at the back of the counterweight,The draw bar is located at the back of the counterweight,
and is used to pull the vehicle when its tyres drop into aand is used to pull the vehicle when its tyres drop into a
gutter. It can also be used for loading the forklift onto agutter. It can also be used for loading the forklift onto a
truck or another vehicle.truck or another vehicle.
Caution:Caution:
The draw bar should not be used for towing the forkliftThe draw bar should not be used for towing the forklift
truck or for towing another vehicle using the forklift truck or for towing another vehicle using the forklift truck.truck.
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. Safety instruction and operation of forklift truck. Safety instruction and operation of forklift truck
It is important for It is important for drivers and managers to remember the principle ofdrivers and managers to remember the principle of “first safety” and“first safety” and
ensure the safety operation as the description of Operation & Service Manual. Pleaseensure the safety operation as the description of Operation & Service Manual. Please
read this manual thoroughly. This will give you a complete understanding of Baoli forkliftread this manual thoroughly. This will give you a complete understanding of Baoli forklift
truck and you will operate them truck and you will operate them correctly and safelycorrectly and safely..
1. Handling a new 1. Handling a new forklifforklift truckt truck
The performance and service life of the forklift truck depends heavily upon the wayThe performance and service life of the forklift truck depends heavily upon the way
you handle it during the break-in period. Drive with special caution while becomingyou handle it during the break-in period. Drive with special caution while becoming
familiar with a new forklift truck.familiar with a new forklift truck.
(1) Always warm up your vehicle before putting it to work irrespective of season.(1) Always warm up your vehicle before putting it to work irrespective of season.
Don’t run engine at high rpm without load needlessly. Operate theDon’t run engine at high rpm without load needlessly. Operate the vehicle under the lightvehicle under the light
load, avoid suddenly speeding and braking.load, avoid suddenly speeding and braking.
(2) Replace gear oil in (2) Replace gear oil in the differential and reducer after the new forklift the differential and reducer after the new forklift truck workingtruck working
for 100 hours.for 100 hours.
(3) Renew the oil in engine oil pan, transmission, driving axle and hydraulic oil tank;(3) Renew the oil in engine oil pan, transmission, driving axle and hydraulic oil tank;
check and readjust the clearance of the driving and driven gear in the reducer after thecheck and readjust the clearance of the driving and driven gear in the reducer after the
new forklift truck working for 200 new forklift truck working for 200 hours.hours.
2. Inspection before operation2. Inspection before operation
Please pay attention to the following items in order to make the vehicle working withPlease pay attention to the following items in order to make the vehicle working with
high efficiency and lengthen its service life.high efficiency and lengthen its service life.
(1) The forklift truck adopts the home or imported engine, please read the manual(1) The forklift truck adopts the home or imported engine, please read the manual
accompanied with the engine carefully when accompanied with the engine carefully when using and maintenance.using and maintenance.
(2) Check the tyre(2) Check the tyre inflation pressure, if doesn’t enough, charge air in time.inflation pressure, if doesn’t enough, charge air in time.Check theCheck the
bolts of all wheels for bolts of all wheels for tightness.tightness.
(3) Check the amount of oil in the working oil tank for sufficiency, the position of(3) Check the amount of oil in the working oil tank for sufficiency, the position of
lubrication should be lubricated. The oil level should be at lubrication should be lubricated. The oil level should be at the middle position between thethe middle position between the
upper and lower scale marks of oil upper and lower scale marks of oil level meter. The contamination level of the hydraulic oillevel meter. The contamination level of the hydraulic oil
should be lower than grade 12.should be lower than grade 12.
(4) Check the radiator, and add antifreeze if necessary.(4) Check the radiator, and add antifreeze if necessary.
(5) Check hydraulic oil and brake fluid for leakage. Check if any leak or damage(5) Check hydraulic oil and brake fluid for leakage. Check if any leak or damage
found on the oil pipes, water hoses, vent-pipes and the piping joints, pumps and valvesfound on the oil pipes, water hoses, vent-pipes and the piping joints, pumps and valves
etc.etc.
(6) Check for all the terminals and plugs in normal state. Check the meters, lamps,(6) Check for all the terminals and plugs in normal state. Check the meters, lamps,
switches and electric circuit iswitches and electric circuit if they are f they are running properlyrunning properly..
(7) Check every pedal for free stroke and the levers for looseness and smooth(7) Check every pedal for free stroke and the levers for looseness and smooth
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operation. Check lifting system, actuate the lifting and tilting levers to be certain that theoperation. Check lifting system, actuate the lifting and tilting levers to be certain that the
lift bracket moves up lift bracket moves up and down properly and and down properly and the mast can be the mast can be tilted smoothlytilted smoothly. Check brake. Check brake
system and steering system system and steering system for flexibility and for flexibility and reliabilityreliability..
(8) Check the traveling brake: the free stroke of brake pedal is 4-8 mm, when(8) Check the traveling brake: the free stroke of brake pedal is 4-8 mm, when
achieving effective brake, the clearance between the front floor and the pedal should beachieving effective brake, the clearance between the front floor and the pedal should be
more than 20mm.more than 20mm.
(9) Check the parking brake: the unload truck can park on 20% slope, when the(9) Check the parking brake: the unload truck can park on 20% slope, when the
parking brake is locked.parking brake is locked.
(10) Check all connectors and fasteners for looseness.(10) Check all connectors and fasteners for looseness.
3. Start and stop of the engine3. Start and stop of the engine
(1) Start of the engine(1) Start of the engine
(a) First set the shift lever at the neutral position and the parking brake at the braking(a) First set the shift lever at the neutral position and the parking brake at the braking
position.position.
(b) When starting, put the key into the start switch, turn it in the counter clockwise,(b) When starting, put the key into the start switch, turn it in the counter clockwise,
preheat 10-15 seconds, and thpreheat 10-15 seconds, and then turn it ien turn it in the clockwise to “Sn the clockwise to “STTART” so theART” so the starting motorstarting motor
works. When hand is away from the key, it automatically returns toworks. When hand is away from the key, it automatically returns to “ON” by spring f“ON” by spring force.orce.
Every starting time shouldn’tEvery starting time shouldn’t be morn than 15 seconds. Restarting should be after 30be morn than 15 seconds. Restarting should be after 30
secondsseconds. As the engine doesn’t work . As the engine doesn’t work after some times starting, should check andafter some times starting, should check and removeremove
the trouble, do not keep the starting motor engaged for a long timethe trouble, do not keep the starting motor engaged for a long time..
(c) Follo(c) Following the start of the engine, it’s necessary to set the engine on idle runningwing the start of the engine, it’s necessary to set the engine on idle running
for five minutes. Full for five minutes. Full load operation can’t be started until water load operation can’t be started until water temperature of the enginetemperature of the engine
rises above 60rises above 60℃℃..
When the engine is on When the engine is on idle running, you must idle running, you must check water thermometer, oil manometer,check water thermometer, oil manometer,
ammeter, fuel measurer, and so on for the data, whether to meet the specification, andammeter, fuel measurer, and so on for the data, whether to meet the specification, and
check each pedal for free stoke, braking performance for its relcheck each pedal for free stoke, braking performance for its reliabilityiability, steering operation for, steering operation for
its flexibility, tyre pressure for its conformance to the standard. If there is no trouble,its flexibility, tyre pressure for its conformance to the standard. If there is no trouble,
operation may be allowed.operation may be allowed.
(2) Stop the engine(2) Stop the engine
First set the engine on First set the engine on idle running for five minutes, so as to idle running for five minutes, so as to cool the engine graduallycool the engine gradually,,
and then turn off the iand then turn off the ignition switch, so the engine is stopped to gnition switch, so the engine is stopped to work.work.
NoticeNotice
：：
．．While the engine running, does not While the engine running, does not turn the start switch to turn the start switch to “ST“START” position, sinceART” position, since
there is a there is a danger of damage to the starting motor.danger of damage to the starting motor.
．．
Do noDo not keep the start switch at the “ON”t keep the start switch at the “ON”position while the engine is shut down. Thisposition while the engine is shut down. This
will result in battery diwill result in battery discharge.scharge.
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4. Parking and storing4. Parking and storing
(1) Safe parking(1) Safe parking
(a) Park your forklift truck on a level ground preferably in a wide area. If parking on a(a) Park your forklift truck on a level ground preferably in a wide area. If parking on a
slope is unavoidable, press down the parking brake device and block the wheels toslope is unavoidable, press down the parking brake device and block the wheels to
prevent accidental roll. The truck is forbidden parking on a steep slope.prevent accidental roll. The truck is forbidden parking on a steep slope.
(b) Park your forklift truck in the area where designated or traffic conditions permit. If(b) Park your forklift truck in the area where designated or traffic conditions permit. If
necessarynecessary, put a , put a signpost or signal lisignpost or signal lights around the truck.ghts around the truck.
(c) Park your forklift truck on the solid ground. Avoid soft ground, deep mud or(c) Park your forklift truck on the solid ground. Avoid soft ground, deep mud or
slippery surfaces.slippery surfaces.
(d) If you can not lower the forks on the ground due to break-down of the lifting(d) If you can not lower the forks on the ground due to break-down of the lifting
system, put a warning flag to system, put a warning flag to the fork end and park in the fork end and park in the traffic conditions permitting.the traffic conditions permitting.
(2) Storing(2) Storing
．．Before storingBefore storing
Before storing your forklift truck, clean it Before storing your forklift truck, clean it thoroughly and perform inspection using thethoroughly and perform inspection using the
following procedures.following procedures.
(a) Wipe away grease, oil, etc. adhering to the body of the truck with waste cloth and(a) Wipe away grease, oil, etc. adhering to the body of the truck with waste cloth and
water, if needed.water, if needed.
(b) While washing the body of the truck, check general condition of the truck.(b) While washing the body of the truck, check general condition of the truck.
Especially check the truckEspecially check the truck’s’sbody for recess or damage and tyres for wear and nails orbody for recess or damage and tyres for wear and nails or
stones in the tread.stones in the tread.
(c) Fill the oil tank up with the appointed fuel.(c) Fill the oil tank up with the appointed fuel.
(d) Check for leakage of hydraulic oil, engine oil, fuel or coolant.(d) Check for leakage of hydraulic oil, engine oil, fuel or coolant.
(e) Apply grease where (e) Apply grease where needed.needed.
(f) Check for looseness of hub nuts and cylinder piston rod joints. Check the surface(f) Check for looseness of hub nuts and cylinder piston rod joints. Check the surface
of piston rod for damage.of piston rod for damage.
(g) Check mast (g) Check mast rollers to see rollers to see that they rotate smthat they rotate smoothlyoothly..
(h) Full oil into the lift cylinders by lifting the lift cylinders at the full stroke.(h) Full oil into the lift cylinders by lifting the lift cylinders at the full stroke.
(i) In (i) In cold weather,cold weather, don’t draw off long antifreeze,don’t draw off long antifreeze, if there if there is cooling water, run it away.is cooling water, run it away.
．．Daily storageDaily storage
(a) Park the forklift truck (a) Park the forklift truck at a specified place and block the at a specified place and block the wheels.wheels.
(b) Place the shift lever in (b) Place the shift lever in the neutral position and press the parking brake pedal.the neutral position and press the parking brake pedal.
(c) Put the key switch in(c) Put the key switch in “OFF”“OFF”position and turn off the engine, operate the lever ofposition and turn off the engine, operate the lever of
the control valve several times and the control valve several times and release the residual pressure of the cylinder or pipes.release the residual pressure of the cylinder or pipes.
(d) Remove the key and keep it (d) Remove the key and keep it in a secure place.in a secure place.
．．Long time storageLong time storage
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Perform the following service and checks in addition to thePerform the following service and checks in addition to the “Daily storage” service“Daily storage” service::
(a) Taking the rainy season into consideration, park the truck at a higher and hard(a) Taking the rainy season into consideration, park the truck at a higher and hard
ground.ground.
(b) Av(b) Avoid parking on soft oid parking on soft grounds such as asphalted road grounds such as asphalted road in summer.in summer.
(c) Apply antirust oil (c) Apply antirust oil to the exposed parts such as piston rods and shafts which tendsto the exposed parts such as piston rods and shafts which tends
to rust.to rust.
(d) Cover components which may be (d) Cover components which may be caught with humiditycaught with humidity..
(e) The truck should be operated at least once a week. Fill the cooling system, if(e) The truck should be operated at least once a week. Fill the cooling system, if
cooling water is discharged. Remove grease from the piston rods and shafts. Start thecooling water is discharged. Remove grease from the piston rods and shafts. Start the
engine and warm up thoroughlyengine and warm up thoroughly. Move the truck . Move the truck slowly forwards and backwards. Operateslowly forwards and backwards. Operate
the hydraulic controls several times.the hydraulic controls several times.
．．
Operate the forklift truck after long tOperate the forklift truck after long time storageime storage
(a) Remove antirust oil f(a) Remove antirust oil from the exposed parts.rom the exposed parts.
(b) Discharge the engine oil in crankshaft case of the engine, discharge the gear oil(b) Discharge the engine oil in crankshaft case of the engine, discharge the gear oil
or hydraulic transmission oil in differential and or hydraulic transmission oil in differential and gear box, after cleaning up then renew oil.gear box, after cleaning up then renew oil.
(c) Discharge foreign matter and water f(c) Discharge foreign matter and water from the hydraulic reservoir and fuel rom the hydraulic reservoir and fuel tank.tank.
(d) Remove the cylinder (d) Remove the cylinder cap, check the valves and cap, check the valves and the rocker shafts for the the rocker shafts for the clearanceclearance
in normal data.in normal data.
(e) Add cooling fluid to specified level.(e) Add cooling fluid to specified level.
(f) Perform (f) Perform pre-operation checks carefullypre-operation checks carefully..
(g) Warm up the engine before operation.(g) Warm up the engine before operation.
Warning:Warning:
If at any time your forklift truck is found to be in need of repair, defective, or in anyIf at any time your forklift truck is found to be in need of repair, defective, or in any
way unsafe, the condition should be reported to the supervisor, and the truck should beway unsafe, the condition should be reported to the supervisor, and the truck should be
taken out of service until it has taken out of service until it has been restored to safe operating condition.been restored to safe operating condition.
5. Shipping, loading and 5. Shipping, loading and unloading, slinging and towing of forklift truckunloading, slinging and towing of forklift truck
(1) Ship the forklift truck(1) Ship the forklift truck
(a) Apply the parking brake when shipping the forklift trucks by container or freight(a) Apply the parking brake when shipping the forklift trucks by container or freight
car.car.
(b) Fix the mast and the balance weight with steel wire and use jacks to prevent the(b) Fix the mast and the balance weight with steel wire and use jacks to prevent the
forklift trucks from moving in forklift trucks from moving in the cabin.the cabin.
(c) Pay attention to the overall length, width, height when loading, unloading and(c) Pay attention to the overall length, width, height when loading, unloading and
shipping and conforming the regulations is necessary.shipping and conforming the regulations is necessary.
(d) Single transporting if necessary after disassembling the mast and (d) Single transporting if necessary after disassembling the mast and balance weight.balance weight.
(2) Load and unload the forklift truck(2) Load and unload the forklift truck
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(a) Use the plate (a) Use the plate with enough length, width and strength.with enough length, width and strength.
(b) Pull the parking brake and (b) Pull the parking brake and use jacks to stop the wheel.use jacks to stop the wheel.
(c) Fasten the plate on the center of the cabin, there must be no grease on the plate.(c) Fasten the plate on the center of the cabin, there must be no grease on the plate.
(d) The left and right height of the plate must be equal to make the loading and(d) The left and right height of the plate must be equal to make the loading and
unloading smooth.unloading smooth.
(e) Don’t change the direction on (e) Don’t change the direction on the plate to prevent the danger.the plate to prevent the danger.
(f) Reverse the truck slowly when loading the f(f) Reverse the truck slowly when loading the forklift truck on the orklift truck on the freight car.freight car.
(3) Sling the (3) Sling the forklift truckforklift truck
(a) Only the specially trained personnel can sling (a) Only the specially trained personnel can sling the truck.the truck.
(b) Sling points should be always at the (b) Sling points should be always at the positions specified in sling nameplate.positions specified in sling nameplate.
(c) The slinging cable must be enough to hang the (c) The slinging cable must be enough to hang the forklift truck.forklift truck.
(d) Disassembled parts of forklift truck must be slung in (d) Disassembled parts of forklift truck must be slung in the appointed position.the appointed position.
Notice:Notice:
Dismantling and slinging the component shall not be performed without theDismantling and slinging the component shall not be performed without the
approval of our company. Under special circumstances, the appointed sling positionapproval of our company. Under special circumstances, the appointed sling position
should be used. The balance weight, fork and mast of the truck all have theirshould be used. The balance weight, fork and mast of the truck all have their
appointed sling position.appointed sling position.
(4) Towing of forklift truck(4) Towing of forklift truck
(a) The draw bar (a) The draw bar is installed below the is installed below the counter weight. When operating the counter weight. When operating the draw bar,draw bar,
first extract it first extract it and fasten a steel wire, and fasten a steel wire, then install the draw bar.then install the draw bar.
(b) When towing the forklift truck, (b) When towing the forklift truck, release the parking device.release the parking device.
(c) The draw bar only used for (c) The draw bar only used for following situation,following situation, while the truck can’t movwhile the truck can’t move or whilee or while
transporting the truck.transporting the truck.
(d) Fasten the towing steel wire (d) Fasten the towing steel wire at the appointed position.at the appointed position.
(e(e) Don’t apply ) Don’t apply capacitycapacity abruptly when towing the truck.abruptly when towing the truck.
(5) Repair the broken-down truck(5) Repair the broken-down truck
If the truck broken-down suddenly during using, drag it away and repair in time toIf the truck broken-down suddenly during using, drag it away and repair in time to
avoid hindering other vehicles or workers.avoid hindering other vehicles or workers.
6. Information of safety operation6. Information of safety operation
(1) The forklift truck belongs to special equipment. Only trained and authorized(1) The forklift truck belongs to special equipment. Only trained and authorized
operator shall be permitted to operate operator shall be permitted to operate and service the truck.and service the truck.
(2) Wear the safety guards, such as clothing, shoes, helmet and gloves while(2) Wear the safety guards, such as clothing, shoes, helmet and gloves while
operating the truck.operating the truck.
(3) When operating the truck, observe and follow all nameplates stuck on the truck.(3) When operating the truck, observe and follow all nameplates stuck on the truck.
The nameplates must be replaced if lost The nameplates must be replaced if lost or damaged.or damaged.
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