Baoli F Series Installation and operating instructions

1

F-Series
CPCD20/25/30/35F
CPQ(Y)D20/25/30/35F
InternalCombustionCounterbalancedForkliftTruck
OPERATION & SERVICE MANUAL
KION Baoli (Jiangsu) Forklift Co., Ltd.
2-3.5T

PREFACE
F-series balance weight type forklift trucks with engine are designed on the base of
the advanced features available from both local and foreign designs. These trucks are
suitable to handle, transport and stack goods in factories, mines, stations, ports, freight
yards, warehouses and used widely in food processing, textiles and other light industries.
The use of forklift trucks fitted with kinds of attachments will become extensive.
F-series forklift trucks feature a wide-vision mast system, full hydraulic steering unit,
self-boost brake, stepless speed control, parking brake device with foot pedal, integral
overhead guard and high quality large screen combination meter, so they have a lot of
advantages such as good performance, easy operation, wide vision, flexible steering,
reliable braking, powerful and aesthetic appearance.
This manual states the specifications, operation, maintenance, main assemblies’
constructions and working principles of F-series forklift trucks so as to help operators to
use the trucks correctly and attain the highest functions. It is necessary to read over the
manual before operating or maintaining the forklift trucks. The rules and notices in this
manual should be abided seriously by all relative persons to enable these trucks in
optimized working state for long period and bring the highest efficiency.
The relevant content in this manual might not correspond with the actual condition
because of technical improvement. Our products are subject to improvements and
changes without notice.

CONTENTS
Ⅰ. About F-series forklift truck……………………………………………………………
1
1. External view and technical parameter…………………………………………………
1
2. Characteristic………………………………………………………………………………
3
3. Main system………………………………………………………………………………
3
4. Main components…………………………………………………………………………
4
5. Operation device and instrument panel…………………………………………………
5
Ⅱ. Safety instruction and operation of forklift truck…………………………………
10
1. Handling a new forklift truck………………………………………………………………
10
2. Inspection before operation………………………………………………………………
10
3. Start and stop of the engine………………………………………………………………
11
4. Parking and storing………………………………………………………………………
12
5. Shipping, loading and unloading, slinging and towing of forklift truck………………
13
6. Information of safety operation……………………………………………………………
15
7. Caution plate………………………………………………………………………………
19
Ⅲ. Periodic inspection and servicing……………………………………………………
24
1. General rules on inspection and maintenance…………………………………………
24
2. Inspection content…………………………………………………………………………
25
3. Periodic replacement table………………………………………………………………
30
4. Lubrication chart……………………………………………………………………………
31
5. Weekly maintenance………………………………………………………………………
32
6. Self service…………………………………………………………………………………
34
7. Recommended oil and grease for forklift truck…………………………………………
36
Ⅳ. Construction, principle, adjustment and maintenance of forklift truc………………
38
1. Power system……………………………………………………………………………
38
4
1.1 General description………………………………………………………………………
38
1.2 Engine parameter and appropriate truck model………………………………………
38
0
1.3 Inspection and adjustment of engine…………………………………………………
39
1.4 Precautions of cooling system…………………………………………………………
…
39
2. Hydraulic drive unit………………………………………………………………………
40
2.1 General description………………………………………………………………………
40

2.2 Reducer and differential…………………………………………………………………
42
2.3 Torque converter…………………………………………………………………………
43
0
2.4 Hydraulic circuit…………………………………………………………………………
44
2.5 Towing disabled truck……………………………………………………………………
44
2.6 Troubleshoot………………………………………………………………………………
45
3. Drive system………………………………………………………………………………
47
3.1 General description………………………………………………………………………
47
3.2 Assembly of wheel hub…………………………………………………………………
47
3.3 Troubleshoot………………………………………………………………………………
50
4. Brake system……………………………………………………………………………
51
4.1 General description………………………………………………………………………
51
4.2 Master cylinder……………………………………………………………………………
51
4.3 Wheel brake………………………………………………………………………………
52
4.4 Operating device of parking brake………………………………………………………
54
4.5 Inspection of wheel brake………………………………………………………………
55
4.6 Troubleshoot………………………………………………………………………………
56
5. Steering system…………………………………………………………………………
57
5.1 Hand wheel………………………………………………………………………………
58
5.2 Cycloid gear type powered steering unit………………………………………………
58
5.3 Inspection after reassembling the steering system……………………………………
59
5.4 Troubleshooting of steering system……………………………………………………
59
5.5 Steering axle………………………………………………………………………………
60
6. Hydraulic system…………………………………………………………………………
63
6.1 General description………………………………………………………………………
63
6.2 Hydraulic oil pump………………………………………………………………………
63
6.3 Control valve & flow divider……………………………………………………………
63
6.4 Hydraulic oil circuit………………………………………………………………………
67
6.5 Lift cylinder………………………………………………………………………………
68
6.6 Flow regulator valve………………………………………………………………………
69
6.7 Tilt cylinder………………………………………………………………………………
70
6.8 Troubleshoot………………………………………………………………………………
71

7. Lifting system……………………………………………………………………………
73
7.1 General description………………………………………………………………………
73
7.2 Maintenance and adjustment……………………………………………………………
75
8. Electric system……………………………………………………………………………
78
8.1 General description………………………………………………………………………
78
8.2 Brief explanation for operation…………………………………………………………
79
8.3 Instructions of meter panel………………………………………………………………
80
8.4 Principle diagram of electrical system…………………………………………………
85
8.5 Diagram of harness………………………………………………………………………
85
Note……………………………………………………………………………………………
93
EC DECLARATION OD CONFORMITY…………………………………………………
94

1
Ⅰ. About F-series forklift truck
1. External view and technical parameter
Fig1.1 External view

2
Technical parameter
General
Manufacturer
KION Baoli
Model
CPCD20F
CPQ(Y)D20F
CPCD25F
CPQ(Y)D25F
CPCD30F
CPQ(Y)D30F
CPCD35F
CPQ(Y)D35F
Power type
Diesel/Gasoline/LPG
Rated capacity
kg
2000
2500
3000
3500
Load center
mm
500
Performance
Overall
dimension
Length to fork face
L1
mm
2564
2634
2775
2814
Overall width
B1
mm
1150
1236
Mast lowered height
H1
mm
2050
2080
2230
Mast extended height
H3
mm
4040
4273
Overhead guard height
H2
mm
2150
2180
Lift height
H
mm
3000
Free lift height
H4
mm
140
145
Fork size
L×W×T
mm
1070×120×40
1070×120×45
1070×125×45
1075×130×45
Mast tilt angle
α/β
deg
6 / 11
Front overhang
X
mm
484
489
494
500
Turning radius
R
mm
2220
2290
2400
2490
Self weight
kg
3510
3810
4320
4620
Chassis
Tyre
Front
7.00-12-12PR
28×9-15-12PR
28×9-15-14PR
Rear
6.00-9-10PR
6.50-10-10PR
Tread
Front
B2
mm
970
1000
Rear
B3
mm
970
Wheelbase
Y
mm
1650
1700
1760
Ground clearance
(full load/no load)
Mast
M
mm
85 / 105
110 / 135
Frame
F
140 / 145
170 / 175
F-series forklift trucks mentioned in this manual correspond in different
engines, please refer to the following table.
Model of forklift truck
Model of engine
Diesel
CPCD20F
XINCHANG BPG490,ISUZU C240,YANMAR 4TNE92
CPCD25F
XINCHANG BPG490,DACHAI CA498,ISUZU C240,ISUZU 4JG2PE,YANMAR
4TNE92
CPCD30F
XINCHANG BPG490,XINCHANG BPG495,XINCHANG BPG498,DACHAI
CA498,ISUZU C240,ISUZU 4JG2PE,YANMAR 4TNE98
CPCD35F
XINCHANG BPG495,XINCHANG BPG498,DACHAI CA498,ISUZU 4JG2PE,
YANMAR 4TNE98
Gasoline
CPQ(Y)D20/25F
MITSUBISHI 4G64-31ZG,NISSAN K21,NISSAN K25
CPQ(Y)D30/35F
MITSUBISHI 4G64-31ZG,NISSAN K25
Notice: Please refer to AD sheet of F-series forklift truck about other technical
parameters or new engine configuration not mentioned in this manual.

3
2. Characteristic
(1) The hydraulic steering device and transverse steering axle makes steering
flexible and the turning radius minor.
(2) The braking system employs hydraulic brake, makes it possible to manipulate
conveniently and brake reliably.
(3) Hydraulic transmission type forklift trucks are provided with a drive unit including a
hydraulic torque converter and an electron transmission box. They feature the following:
·Hydraulic torque converter can change the speed automatically with no limitation
and output torque makes the forklift truck have good performance of drawing.
·The inching device makes it easy for the drivers to aim the fork to the cargo.
·The use of hydraulic transmission ensures the engine operate smoothly for the
sudden increase of load. At work, the forklift truck that needs starting and shifting
frequently, electron transmission device can achieve smooth shift and raise working
efficiency, simplify operation, reduce the driver’s labor intensity and reduce requirement of
the driver’s operation skill.
(4) The mast is high intensity and wide vision for the use of two stage CC extension
type mast and hidden-type tilt cylinder device. The forklift truck can be fitted with 2-stage
or 3-stage full free lift mast having different lifting height, even all kinds of the attachments
according to the needs of the clients.
(5) The forklift truck can be chosen different height mast and driver’s cab according to
the operating into container or out container.
(6) Specific outline adopts streamline design, wider operating vision and larger
driving space. It has advantages such as low noise, vibration damping, dustproof,
comfortable operation, safety and reliability.
3. Main system
No.
Name
Contents
1
Power system
engine mounting, fuel, exhaust and cooling system(inc.
torque converter oil cooler) etc.
2
Transmission
system
torque converter, gear box, transmission shaft, gearshift etc.
3
Drive axle
axle housing, half shaft, brake, front wheel etc.
4
Brake system
wheel brake and parking brake etc.
5
Steering system
steering wheel, cycloid gear type powered steering unit etc.
6
Hydraulic system
pump, valve, HP oil pipe, LP oil pipe, connectors etc.
7
Electric system
lamps and lanterns, battery, meter, harness etc.
8
Lifting system
mast, fork, lift bracket, load backrest, tilt cylinder, lift
cylinder, lift chain, mast roller etc.

4
4. Main components
Fig1.2
Size & slinging parameter of the main parts that can be disassembled
Max. outline size (mm)
Min. slinging capacity
(Kg)
Counter weight
1130×739×955
1700
Standard mast
1935×854×600
730
Lift bracket
(with load backrest)
1200×1197×260
170
Fork
1150×660×125
80
Notice: The above-mentioned size and capacity is only for a reference, which
may be adjusted because of configuration difference or technology optimization.
1. Outer mast
2. Inner mast
3. Lift chain
4. Lift cylinder
5. Load backrest
6. Fork location pin
7. Lift bracket
8. Fork
9. Driving wheel
10. Tilt cylinder
11. Turning wheel
12. Engine hood
13. Refueling lid
14. Operator’s seat
15. Counter weight
16. Flasher (option)
17. Rear combination lamp
18. Overhead guard
19. Head lamp
20. Front combination lamp
21. Steering wheel

5
5. Operation device and instrument panel
Fig1.3
1. Direction control lever
2. Steering wheel
3. Horn button
4. Integrated light and turn signal switch
5. Lifting lever
6. Tilting lever
7. Operating lever, attachment
8. Combination meter
9. Tool kit
10. Accelerator pedal
11. Brake pedal
12. Ignition switch
13. Release lever, parking brake
14. Inching pedal
15. Adjust lever, steering wheel
16. Parking brake pedal
17. Adjust lever, parking brake
18. Cover, refuel and check brake fluid

6
5.1 Switch (Fig.1.3)
No.
Name
Operation and attention
1
Ignition switch
O (OFF): Engine stop position. Key insertion and withdraw
are performed in this position.
I (ON): Engine operation position. Locate one position
clockwise from O (OFF) position.
The intake heater is preheated before starting the diesel
forklift.
START: Engine start position. Locate one position
clockwise from the I (ON) position.
After engine start, release the key and it will return to the
I(ON) position automatically.
Caution:
．Never operate the ignition switch before sitting on the
seat.
．For the sake of safety it is recommended to always start
the engine with the transmission gear shift lever shifted in
the neutral position.
．Do not turn the switch to the START position while the
engine is running.
．Do not leave the switch in the ON position when the
engine is stopped. It may cause over discharge of the
battery.
．Do not operate the starter motor for more than 15
seconds continuously. Return the switch to the OFF
position and wait at least 30 seconds prior to attempting
restart.
2
Integrated light and turn signal
switch
(1) Left turn
(2) Right turn
This switch serves as both two-position light control and
turn signal switch.
Light control switch
Lamp name Step1 Step2
Head lamps —○
Side clearance lamps ○○
Caution:
Do not keep lamps such as head lamps kept on for a long
time when the engine is stopped. It may cause over
discharge of the battery to make engine starting
impossible.
Turn signal switch
Make the turn signal lamps blink.
Left turn…………………..Push forward
Right turn…………………Pull backward
Caution:
The signal switch will operate when the ignition switch is
ON.

7
5.2 Control components (Fig.1.3)
No.
Name
Operation and attention
1
Direction control lever
(Fig. 1.3-1)
(1) Forward (2) Reverse
Lever for shifting between forward and reverse.
Forward……………………Push forward
Reverse……………………Pull backward
The neutral position is halfway between the forward and
reverse position.
Caution:
The engine can’t be started unless the control lever is at
the neutral position.
Stop the vehicle before shifting between forward and
reverse.
2
Horn button
(Fig. 1.3-3)
(1) Press
Press the button in the center of the steering wheel to
sound this horn.
The horn will sound even when the ignition switch off.
3
Lifting lever
(Fig. 1.3-5)
(1) Lower (2) Raise
Raise and lower the forks.
Raise…………………….Pull backward
Lower……………………Push forward
The lifting speed can be adjusted by the degree of
accelerator pedal depression and lever operating stroke.
The lowering speed can be adjusted only by the degree of
lever operating stroke.
Caution：
Always operate the lifting lever while correctly seated.
4
Tilting lever
(Fig. 1.3-6)
(1) Forward tilting
(2) Backward tilting
Tilt the mast forward and backward.
Forward……………………..Push forward
Backward……………………Pull backward
The forward or backward tilting speed can be adjusted by
the degree of accelerator pedal depression and lever
operating stroke.
Caution:
Always operate the tilting lever from a seated position.

8
5
Steering wheel adjustment
lever
(Fig. 1.3-15)
(1) Raised
1. The steering wheel position may be adjusted back and
forth.
2. Lowering the directional lever at the proper position
fixes the steering wheel at that position.
3. After the adjustment, try to move the steering wheel
back and forth to see that it is fixed.
Caution:
The steering wheel position must be adjusted before
starting the vehicle. Adjustment during traveling must be
avoided.
6
Accelerator pedal (Fig. 1.3-10)
Brake pedal (Fig. 1.3-11)
Inching pedal (Fig. 1.3-14)
From the right: accelerator pedal, brake pedal and inching
pedal.
Note:
When control lever is shifted to forward-reverse, the
vehicle will move even the accelerator pedal stays neutral.
7
Parking brake pedal
(Fig. 1.3-16)
Parking brake release lever
(Fig. 1.3-13)
(1) Press down
(2) Release lever
Use the parking brake pedal when parking or stopping.
1. When engaging the parking brake, while stepping on
the brake pedal, fully press down on the parking brake
pedal.
2. To disengage the parking brake pedal, while stepping
on the brake pedal, pull the release lever toward you.
Warning:
．Before operating the parking brake pedal, step on the
brake pedal and always confirm that the vehicle has come
to a stop.
．When parking on a slope, apply wheel chocks to the
wheels.
．Traveling without releasing the brake will spoil the brake
performance.

9
5.3 Body components (Fig. 1.2)
No.
Name
Operation and attention
1
Operator’s seat (Fig. 1.2-14)
The operator’s seat and seat belt are provided for your
safety.
The seat can be moved back and forth for position
adjustment while the adjust lever is pulled right.
2
Engine hood (Fig. 1.2-12)
(1) Engine hood lock release lever
(1) Push
Opening：
1. Pulling up on the engine hood lock release lever will
release the engine hood lock, and the engine hood will pop
up slightly.
2. Lift the engine hood.
3. Open the engine hood all the way, then shake the hood
slightly to check that the hood damper has been securely
fastened before letting go.
Closing:
1. Lifting up the engine hood and press the hood damper
lock to release the lock.
2. Close the engine hood quietly, and press down on the
hood until you hear a clicking sound.
Caution:
Operating the vehicle without firm locking of the engine
hood is very dangerous. Be sure to check firm locking
before operating the vehicle.
3
Fork (Fig. 1.2-8)
(1) Fork stopper
Lift each fork stopper and turn to release so that forks can
be moved left and right. Adjust the forks in the position
most appropriate for the load.
When adjusting the forks, make sure that the center of
gravity of the load corresponds to the center of the vehicle.
After adjustment, turn the stoppers to lock the forks in
place.
Warning:
Make the forks are locked before carrying load.
4
Draw bar
The draw bar is located at the back of the counterweight,
and is used to pull the vehicle when its tyres drop into a
gutter. It can also be used for loading the forklift onto a
truck or another vehicle.
Caution:
The draw bar should not be used for towing the forklift
truck or for towing another vehicle using the forklift truck.

10
Ⅱ. Safety instruction and operation of forklift truck
It is important for drivers and managers to remember the principle of “first safety” and
ensure the safety operation as the description of Operation & Service Manual. Please
read this manual thoroughly. This will give you a complete understanding of Baoli forklift
truck and you will operate them correctly and safely.
1. Handling a new forklift truck
The performance and service life of the forklift truck depends heavily upon the way
you handle it during the break-in period. Drive with special caution while becoming
familiar with a new forklift truck.
(1) Always warm up your vehicle before putting it to work irrespective of season.
Don’t run engine at high rpm without load needlessly. Operate the vehicle under the light
load, avoid suddenly speeding and braking.
(2) Replace gear oil in the differential and reducer after the new forklift truck working
for 100 hours.
(3) Renew the oil in engine oil pan, transmission, driving axle and hydraulic oil tank;
check and readjust the clearance of the driving and driven gear in the reducer after the
new forklift truck working for 200 hours.
2. Inspection before operation
Please pay attention to the following items in order to make the vehicle working with
high efficiency and lengthen its service life.
(1) The forklift truck adopts the home or imported engine, please read the manual
accompanied with the engine carefully when using and maintenance.
(2) Check the tyre inflation pressure, if doesn’t enough, charge air in time. Check the
bolts of all wheels for tightness.
(3) Check the amount of oil in the working oil tank for sufficiency, the position of
lubrication should be lubricated. The oil level should be at the middle position between the
upper and lower scale marks of oil level meter. The contamination level of the hydraulic oil
should be lower than grade 12.
(4) Check the radiator, and add antifreeze if necessary.
(5) Check hydraulic oil and brake fluid for leakage. Check if any leak or damage
found on the oil pipes, water hoses, vent-pipes and the piping joints, pumps and valves
etc. (6) Check for all the terminals and plugs in normal state. Check the meters, lamps,
switches and electric circuit if they are running properly.
(7) Check every pedal for free stroke and the levers for looseness and smooth

11
operation. Check lifting system, actuate the lifting and tilting levers to be certain that the
lift bracket moves up and down properly and the mast can be tilted smoothly. Check brake
system and steering system for flexibility and reliability.
(8) Check the traveling brake: the free stroke of brake pedal is 4-8 mm, when
achieving effective brake, the clearance between the front floor and the pedal should be
more than 20mm.
(9) Check the parking brake: the unload truck can park on 20% slope, when the
parking brake is locked.
(10) Check all connectors and fasteners for looseness.
3. Start and stop of the engine
(1) Start of the engine
(a) First set the shift lever at the neutral position and the parking brake at the braking
position.
(b) When starting, put the key into the start switch, turn it in the counter clockwise,
preheat 10-15 seconds, and then turn it in the clockwise to “START” so the starting motor
works. When hand is away from the key, it automatically returns to “ON” by spring force.
Every starting time shouldn’t be morn than 15 seconds. Restarting should be after 30
seconds. As the engine doesn’t work after some times starting, should check and remove
the trouble, do not keep the starting motor engaged for a long time.
(c) Following the start of the engine, it’s necessary to set the engine on idle running
for five minutes. Full load operation can’t be started until water temperature of the engine
rises above 60℃.
When the engine is on idle running, you must check water thermometer, oil manometer,
ammeter, fuel measurer, and so on for the data, whether to meet the specification, and
check each pedal for free stoke, braking performance for its reliability, steering operation for
its flexibility, tyre pressure for its conformance to the standard. If there is no trouble,
operation may be allowed.
(2) Stop the engine
First set the engine on idle running for five minutes, so as to cool the engine gradually,
and then turn off the ignition switch, so the engine is stopped to work.
Notice：
．While the engine running, does not turn the start switch to “START” position, since
there is a danger of damage to the starting motor.
．Do not keep the start switch at the “ON” position while the engine is shut down. This
will result in battery discharge.

12
4. Parking and storing
(1) Safe parking
(a) Park your forklift truck on a level ground preferably in a wide area. If parking on a
slope is unavoidable, press down the parking brake device and block the wheels to
prevent accidental roll. The truck is forbidden parking on a steep slope.
(b) Park your forklift truck in the area where designated or traffic conditions permit. If
necessary, put a signpost or signal lights around the truck.
(c) Park your forklift truck on the solid ground. Avoid soft ground, deep mud or
slippery surfaces.
(d) If you can not lower the forks on the ground due to break-down of the lifting
system, put a warning flag to the fork end and park in the traffic conditions permitting.
(2) Storing
．Before storing
Before storing your forklift truck, clean it thoroughly and perform inspection using the
following procedures.
(a) Wipe away grease, oil, etc. adhering to the body of the truck with waste cloth and
water, if needed.
(b) While washing the body of the truck, check general condition of the truck.
Especially check the truck’s body for recess or damage and tyres for wear and nails or
stones in the tread.
(c) Fill the oil tank up with the appointed fuel.
(d) Check for leakage of hydraulic oil, engine oil, fuel or coolant.
(e) Apply grease where needed.
(f) Check for looseness of hub nuts and cylinder piston rod joints. Check the surface
of piston rod for damage.
(g) Check mast rollers to see that they rotate smoothly.
(h) Full oil into the lift cylinders by lifting the lift cylinders at the full stroke.
(i) In cold weather, don’t draw off long antifreeze, if there is cooling water, run it away.
．Daily storage
(a) Park the forklift truck at a specified place and block the wheels.
(b) Place the shift lever in the neutral position and press the parking brake pedal.
(c) Put the key switch in “OFF” position and turn off the engine, operate the lever of
the control valve several times and release the residual pressure of the cylinder or pipes.
(d) Remove the key and keep it in a secure place.
．Long time storage

13
Perform the following service and checks in addition to the “Daily storage” service:
(a) Taking the rainy season into consideration, park the truck at a higher and hard
ground.
(b)Avoid parking on soft grounds such as asphalted road in summer.
(c) Apply antirust oil to the exposed parts such as piston rods and shafts which tends
to rust.
(d) Cover components which may be caught with humidity.
(e) The truck should be operated at least once a week. Fill the cooling system, if
cooling water is discharged. Remove grease from the piston rods and shafts. Start the
engine and warm up thoroughly. Move the truck slowly forwards and backwards. Operate
the hydraulic controls several times.
．Operate the forklift truck after long time storage
(a) Remove antirust oil from the exposed parts.
(b) Discharge the engine oil in crankshaft case of the engine, discharge the gear oil
or hydraulic transmission oil in differential and gear box, after cleaning up then renew oil.
(c) Discharge foreign matter and water from the hydraulic reservoir and fuel tank.
(d) Remove the cylinder cap, check the valves and the rocker shafts for the clearance
in normal data.
(e)Add cooling fluid to specified level.
(f) Perform pre-operation checks carefully.
(g) Warm up the engine before operation.
Warning:
If at any time your forklift truck is found to be in need of repair, defective, or in any
way unsafe, the condition should be reported to the supervisor, and the truck should be
taken out of service until it has been restored to safe operating condition.
5. Shipping, loading and unloading, slinging and towing of forklift truck
(1) Ship the forklift truck
(a) Apply the parking brake when shipping the forklift trucks by container or freight
car. (b) Fix the mast and the balance weight with steel wire and use jacks to prevent the
forklift trucks from moving in the cabin.
(c) Pay attention to the overall length, width, height when loading, unloading and
shipping and conforming the regulations is necessary.
(d) Single transporting if necessary after disassembling the mast and balance weight.
(2) Load and unload the forklift truck

14
(a) Use the plate with enough length, width and strength.
(b) Pull the parking brake and use jacks to stop the wheel.
(c) Fasten the plate on the center of the cabin, there must be no grease on the plate.
(d) The left and right height of the plate must be equal to make the loading and
unloading smooth.
(e) Don’t change the direction on the plate to prevent the danger.
(f) Reverse the truck slowly when loading the forklift truck on the freight car.
(3) Sling the forklift truck
(a) Only the specially trained personnel can sling the truck.
(b) Sling points should be always at the positions specified in sling nameplate.
(c) The slinging cable must be enough to hang the forklift truck.
(d) Disassembled parts of forklift truck must be slung in the appointed position.
Notice:
Dismantling and slinging the component shall not be performed without the
approval of our company. Under special circumstances, the appointed sling position
should be used. The balance weight, fork and mast of the truck all have their
appointed sling position.
(4) Towing of forklift truck
(a) The draw bar is installed below the counter weight. When operating the draw bar,
first extract it and fasten a steel wire, then install the draw bar.
(b) When towing the forklift truck, release the parking device.
(c) The draw bar only used for following situation, while the truck can’t move or while
transporting the truck.
(d) Fasten the towing steel wire at the appointed position.
(e) Don’t apply capacity abruptly when towing the truck.
(5) Repair the broken-down truck
If the truck broken-down suddenly during using, drag it away and repair in time to
avoid hindering other vehicles or workers.
6. Information of safety operation
(1) The forklift truck belongs to special equipment. Only trained and authorized
operator shall be permitted to operate and service the truck.
(2) Wear the safety guards, such as clothing, shoes, helmet and gloves while
operating the truck.
(3) When operating the truck, observe and follow all nameplates stuck on the truck.
The nameplates must be replaced if lost or damaged.