Barco RLM G5 Performer User manual

RLM G5
Service Manual
R9010020
R5976766/00
22/04/2004

Barco nv Events
Noordlaan 5, B-8520 Kuurne
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Visit us at the web: www.barco.com
PrintedinBelgium

Copyright ©
All rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or
stored in a retrieval system without the prior written consent of Barco.
Guarantee and Compensation
Barco provides a guarantee relating to perfect manufacturing as partof the legally stipulated termsof guarantee. On receipt, the purchaser
must immediately inspect all delivered goods for damage incurred during transport, as well as for material and manufacturing faults Barco
must be informed immediately in writing of any complaints.
The period of guarantee begins on the date of transfer of risks, in the case of special systems and software on the date of commissioning,
at latest 30 days after the transfer of risks. In the event of justified notice of compliant, Barco can repair the fault or provide a replacement
at its own discretion within an appropriate period. If this measure proves to be impossible or unsuccessful, the purchaser can demand a
reduction in the purchase price or cancellation of the contract. All other claims, in particular those relating to compensation for direct or
indirect damage, and also damage attributed to the operation of software as well as to other services provided by Barco, being a component
of the system or independent service, will be deemed invalid provided the damage is not proven to be attributed to the absence of properties
guaranteed in writing or due to the intent or gross negligence or part of Barco.
If the purchaser or a third party carries out modifications or repairs on goods delivered by Barco, or if the goods are handled incorrectly,
in particular if the systems are commissioned operated incorrectly or if, after the transfer of risks, the goods are subject to influences not
agreed upon in the contract, all guarantee claims of the purchaser will be rendered invalid. Not included in the guarantee coverage are
system failures which are attributed to programs or special electronic circuitry provided by the purchaser, e.g. interfaces. Normal wear as
well as normal maintenance are not subject to the guarantee provided by Barco either.
The environmental conditions as well as the servicing and maintenance regulations specified in the this manual must be complied with by
the customer.
Changes
Barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war-
ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the
program(s) described in this publication at any time without notice.
This publication could contain technical inaccuracies or typographical errors. Changes are periodically made to the information in this
publication; these changes are incorporated in new editions of this publication.
Federal Communications Commission (FCC Statement)
This equipment has been tested and found to comply with the limits for a class A digital device, pursuant to Part 15 of the FCC rules.
These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with
the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area may
cause harmful interference, in which case the user will be responsible for correcting any interference.

Table of contents
TABLE OF CONTENTS
1. General Information.................................................................................................3
1.1 RLMR5Performer.................................................................................................................... 3
2. Safety..................................................................................................................5
2.1 SafetyInstructions .................................................................................................................... 5
3. Safety Symbols...................................................................................................... 9
3.1 OverviewusedSafetySymbols....................................................................................................... 9
4. BlockDiagramRLM R5Performer..............................................................................11
4.1 SimplifiedBlock Diagram ............................................................................................................11
4.2 Expanded Block Diagram............................................................................................................12
5. TechnicalInformations............................................................................................13
5.1 Conventions..........................................................................................................................13
5.2 ConnectorRemovalInstructions.....................................................................................................13
6. SparePartslist .....................................................................................................15
6.1 SparePartslist.......................................................................................................................15
7. ProjectorCoverRemovalto accessModules.................................................................17
7.1 Top Access Modules .................................................................................................................17
7.1.1 RemovaloftheRearcover....................................................................................................17
7.1.2 Removal of the Button panel cover ...........................................................................................17
7.1.3 Removalofthetopcover......................................................................................................18
7.1.4 Topshieldremoval.............................................................................................................19
7.2 Side Access Modules ................................................................................................................20
7.2.1 SideCoverleft.................................................................................................................20
7.2.1.1 RemovaloftheSidecover..............................................................................................20
7.2.1.2 Sideshieldremoval.....................................................................................................21
7.2.2 SideCoverRight...............................................................................................................21
7.2.2.1 RemovaloftheSidecover..............................................................................................21
7.2.2.2 SideShieldremoval.....................................................................................................21
7.2.2.3 PMPShieldRemoval...................................................................................................22
8. Module/Unit Identification ........................................................................................23
8.1 TopViewProjector...................................................................................................................23
8.2 OverviewinstalledFANS.............................................................................................................24
8.2.1 LocationoftheFansintheprojector..........................................................................................24
8.2.2 FunctionoftheinstalledFans.................................................................................................25
8.2.3 OrdernumberfortheFans....................................................................................................25
8.3 PowerBoxComplete.................................................................................................................26
8.3.1 PowerBoxAccess.............................................................................................................26
8.3.2 PartsofthePowerBoxAssembly ............................................................................................27
8.3.3 Power Box Swapping..........................................................................................................28
8.4 Input Box Complete ..................................................................................................................31
8.4.1 Input Box Swapping ...........................................................................................................31
8.4.2 PartsoftheinputBoxAssembly..............................................................................................33
8.5 LampBox.............................................................................................................................33
8.5.1 LampunitRemoval............................................................................................................33
8.5.2 PartsoftheLampbox.........................................................................................................34
8.6 IRReceiverFront ....................................................................................................................35
8.6.1 IRReceiverFrontswapping...................................................................................................35
8.7 Motor/ControlBoard..................................................................................................................35
8.7.1 Motor/Controlboardswapping................................................................................................35
8.7.2 Motor/Control board connections .............................................................................................36
8.8 Keypad&LED+IRBoard ............................................................................................................37
8.8.1 Keypad swapping..............................................................................................................37
8.8.2 LED+IRBoard.................................................................................................................37
8.9 SealedEngine........................................................................................................................37
8.9.1 SealedEngineremoval........................................................................................................38
8.9.2 Sealed Engine mounting ......................................................................................................41
8.10 Lens Holder...........................................................................................................................41
8.10.1 Lens Holder swapping.........................................................................................................41
8.11 LightPipe.............................................................................................................................42
8.11.1 PartstoberemovedtoallowLightPipeswapping...........................................................................42
8.11.1.1 LightpipeFocusadjustablescrewcoverremoval. ....................................................................42
8.11.1.2 LampburnerblowerFAN9removal....................................................................................43
8.11.1.3 LampHouseremoval...................................................................................................43
8.11.2 ReplacementoftheLightpipe................................................................................................44
8.11.2.1 LightpipeRemoval .....................................................................................................44
8.11.2.2 Light pipe Mounting .....................................................................................................44
8.12 Coldmirror............................................................................................................................45
R5976766 RLM G5 22/04/2004 1

Table of contents
9. TechnicalBoard Information.....................................................................................47
9.1 Power Supply Circuit.................................................................................................................47
9.1.1 OverviewPowerSupplyCircuit...............................................................................................47
9.1.2 PFC(PowerFactorCorrection)...............................................................................................47
9.1.3 Format Power board...........................................................................................................49
9.1.4 OEMPowerBoard.............................................................................................................51
9.1.5 StandBy Power Supply board.................................................................................................52
9.1.6 MCUBoard ....................................................................................................................54
9.2 RandomBoards......................................................................................................................55
9.2.1 Motor/ControlBoard...........................................................................................................55
9.2.2 Input Box Backplane...........................................................................................................56
9.2.3 Lamp Power Supply ...........................................................................................................56
9.2.4 PixelMapProcessorBoard...................................................................................................57
9.2.5 FormatterInterfaceBoard.....................................................................................................58
9.2.6 KeyPad.........................................................................................................................58
9.2.7 LED+IRBoard................................................................................................................59
10.MechanicalPartsIdentification..................................................................................61
10.1 ProjectorLampbox ..................................................................................................................61
10.2 ProjectorPowerBox.................................................................................................................62
10.3 Shutter................................................................................................................................64
10.4 Projector Input Box...................................................................................................................64
10.5 Lens Holder...........................................................................................................................66
10.6 RiggingAssembly....................................................................................................................66
10.7 ProjectorBottomAssembly..........................................................................................................68
10.8 ProjectorTopCoverAssembly.......................................................................................................69
10.9 ProjectorFrontAssembly............................................................................................................70
10.10ProjectorAssembly...................................................................................................................71
11.LightPadadjustment..............................................................................................73
11.1 Lens Holder (Scheimpflug)...........................................................................................................73
11.2 IlluminationSystem ..................................................................................................................75
12.Projector Suspension/Stacking..................................................................................79
12.1 StackingProjectors...................................................................................................................79
12.2 Projector Suspension ................................................................................................................80
13.MaintenanceoftheProjector ....................................................................................83
13.1 AirFilters .............................................................................................................................83
13.2 Cleaning the lens.....................................................................................................................84
14.SoftwareUpdate....................................................................................................87
14.1 Installation requirements.............................................................................................................87
14.2 Interconnection PC/Projector ........................................................................................................87
14.3 Projector Software Update Procedure...............................................................................................88
15.TroubleshooterRLMR5Performer..............................................................................95
15.1 Start-up without audible relay click ..................................................................................................95
15.2 Led 1, 2 and 3 light up Red continuously............................................................................................96
A.TechnicalSpecifications ..........................................................................................99
A.1 RLMR5Performer...................................................................................................................99
Index.................................................................................................................... 101
2R5976766 RLM G5 22/04/2004

1. General Information
1. GENERAL INFORMATION
1.1 RLM R5 Performer
Commercial Brochure
See next pages for contents.
Image 1-1
Front page brochure RLM G5P
R5976766 RLM G5 22/04/2004 3

1. General Information
4R5976766 RLM G5 22/04/2004

www.barco.com
With its compact design and sealed optics, the RLM G5
PERFORMER is an ideal all-round projector suitable to both the
rental as well as staging markets.
Feature-rich and ready to use, the RLM G5 PERFORMER allows
everything from seamless switching to picture-in-picture
and enables you to show up to 4 sources simultaneously
on-screen.
Add sealed optics, a dedicated lens range and compatibility
with the existing SLM Projector lenses and the RLM G5
PERFORMER becomes the ideal staging or corporate rental
projector.
RLM G5 Performer

Ready for the Road
The RLM G5 PERFORMERs sealed optics, which makes it dust
and smoke resistant allows it to maintain optimal performance
in normal rental environments while also offering protection
in harsh staging environments where smoke machines are
frequently used.
The RLM G5 PERFORMER comes with a
dedicated rental frame which facilitates
handling, stacking and truss-mounting.
The special frame also offers protection
to the projector whilst making it easy to
handle and carry.
With the renowned SLM interlocking system, the RLM
G5 PERFORMER can be snap-locked together with another
unit, offering double brightness and redundancy, perfect for
demanding events.
The RLM G5 PERFORMER has an extensive range of mounting
points and slots to accommodate different clamps and adapt to
various truss systems and dimensions.