Barkbusters HPR.00.666.41200 User manual

ANBAUANLEITUNG
mounting instructions • instructions de montage • instrucciones de montaje • istruzioni di montaggio
beinhaltet • contains • contient • contiene • contiene
HPR.00.666.41200/WH
BHG-010-01-NP

www.barkbusters.net
FITTING INSTRUCTIONS for
BMW F650
Phone: [phone]
Email: [e-mail]
Preparation
Remove original handguards and bar end weights. Also remove the cable ties from the handlebar to free up the cables and handlebars during the installation
process. Remove the centre switch panel from above the handlebar mounting bolts (if fitted) by unscrewing the four 5mm screws. Remove the four bolts that hold the
handlebar to the top triple clamp.
Fitting Procedure
1. Lift up the handlebar and fit the two 20mm raisers between the bottom of the handlebar and the top triple clamp. Note: the holes in the
raisers are offset and must be fitted in the correct direction so the holes line up with the threaded holes in the triple clamp. (Diagram 1)
2. Secure the handlebar with supplied longer bolts (8) and tighten to 20Nm. Refit centre switch panel.
3. Loosely assemble the clamps to the handlebar (Diagram 2 front view & Diagram 3 rear view).
Note: the original accelerator cable holder ( X ) should be positioned below the clamp.
4. Insert the special M6x25 bolt (9) (Diagram 4) through the outer end of the Barkbusters bar (1), the supplied bar end weight (11) and screw it
into the handlebar end. Tighten enough to hold in position.
Note: We recommend applying a mild thread locking compound to the threads of bolts 6 and 9 before fitting.
7. Thread a cable tie through the supplied black plastic spacer (12) around the electrical cables, back through the spacer and around the
handlebar raiser. Tighten cable tie as shown in Diagram 5. Note: this is to hold the wiring in position so it will not be pulled tight when the steering is
turned.
8. The accelerator cable should be located between the two ABS hose fittings on the left side of the steering head. (Diagram 6).
Important: check the routing and free play of all cables when the steering is at left and right full lock. Re-route or pull through extra cable of any
cables that are tight and recheck that all cables have sufficient free play on both steering locks.
Diagram 4.
(11 )(1)
( 9 )
( 6 )
( 1 )
( 3 )
( 7 )
( 4 )
Accelerator cable
Clutch cable
5. Fit the inner end of the Barkbusters bar to the connecting arm (7) of the clamp. (Diagrams 2 & 3 .) Position the handguards so you are comfortable with the fit.
Note: you may need to adjust the position of the handguards and the handlebars a little so the handguards do not touch the faring or instruments when the steering is at full lock.
6. Tighten all bolts including the handlebar end bolts. Important: The clamp bolts must be tightened in the following order. (Diagram 2).
Tighten bolt (6) through the handguard to the connecting arm (7).
Tighten bolt (4) to solidly lock the connecting arm between the two halves of the clamp.
Tighten bolt (3) to secure the clamp firmly to the handlebar. (Note: The clamp is designed to allow the nut on bolt (4) to pull into the recessed hole. This eliminates the need for a
wrench after the bolt starts to tighten)
( 12 )
( 10 )
( X )
( 7 )
( 2 )
Diagram 1.
Riding
Direction
Diagram 3.Diagram 2. Diagram 5.
Diagram 6.
INS-BHG-010-00-NP

Bar Side View X

CAUTION:
Installation of the handguard is safety-relevant work and can be complicated. We recommend the installation be performed by a motorcycle
service technician. Rideworx accepts no liability for damages caused by improper mounting. All screws, bolts and nuts, including all
replacement hardware provided by Rideworx, should be tightened to the torque specified in the below table. After the first 50km of riding check
all screws, bolts and nuts are tightened to the correct torque. We recommend a medium strength liquid thread lock product on all fasteners.
WARNING:
Check operation of all handlebar controls, specifically the throttle, front brake, kill switch and clutch to ensure they are operating correctly and are
in accordance with the OEM specifications. Do not ride the motorcycle if any controls are not operating correctly. Check periodically that all bolts
are tight.
Phone: [phone]
Email: [e-mail]
Web: www.barkbusters.net
Recommended Torque Settings
M6 10 Nm (7.4 lbf ft)
M8 20 Nm (14.8 lbf ft)
8 Bolt
PN: M8x60F650
Pcs. 4
1 Aluminium
Bar
PN: BAR-V-031
Pcs. 1 Left & 1 Right
2 Clamp
Saddle
PN: CS-STD
Pcs. 4 pieces
6 Button Head
Bolt 25mm
PN: M6x25BHCSZP
Pcs. 2
7 Clamp
Connector
PN: CAF650
Pcs. 2
Handlebar
Raiser
PN: CRF650
Pcs. 2
10 9 Flange Bolt
PN: M6x25SHF-F650
Pcs. 2
3 Socket Head
Bolt 30mm
PN: M6x30SHCSZP
Pcs. 2
4 Socket Head
Bolt 25mm
PN: M6x25SHCSZP
Pcs. 2
5 Nylock Nut
6mm
PN: M6LN
Pcs. 4
11 Bar End
PN: BE-F650
Pcs. 2
12 Black Tube
PN: BLACKTUBE
Pcs. 1
13 Cable Tie
PN: CTie280x4.6
Pcs. 2
Disclaimer:
A failure to follow these fitting instructions could cause serious injury, death or property damage. These handguards are intended solely for use with motorcycles/ATV/snowmobiles/
scooters that have not been modified. They are not designed to prevent injury or death while riding or in an accident or crash. The user must ensure that all controls are free of the
handguards every time that they ride. By installing and/or using this product you acknowledge that you accept these terms and have followed the fitting instructions.
INS-BHG-010-00-NP