Bartec 07-5184 Series Quick start guide

Operational Instruction
High voltage distribution boxes 6..10kV
Type 07-5184-…./…. und 07-5185-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje ob Savi
Slovenia
Tel.: [phone]
Fax: [phone]
[email protected]
www.bartecvarnost.si
Reservation
Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
EN 1/4
Explosion protection
ATEX
Ex type of protection
II 2G Ex e IIC T6/T5 Gb
II 2D Ex tb IIIC T80°C/T95°C Db
Certification
IBExU13ATEX1001
Environmental temperature range
-20°C≤Ta≤+55°C (T5 and EPDM Seal)
-20°C≤Ta≤+40°C (T6 and EPDM Seal)
-30°C/-55°C≤Ta≤+55°C (T5 and Silicone Seal)
-30°C/-55°C≤Ta≤+40°C (T6 and Silicone Seal)
Approved for zones
1 and 2
21 and 22
Technical data
Protection class
(EN 60529/IEC 60529)
Stainless steel enclosures:
Max.IP 66 –enclosure with lid
Max IP 65 –enclosure with doors
Polyester enclosures:
Max.IP 66
Seals
Type 07-5H92
EPDM - 20°C to + 80°C
Silicon - 55°C to +100°C
Type 07-5H95
Silicon -30°C to + 80°C
Others -20°C to + 80°C
Mechanical strength
Impact energy: 7 Joule (in accordance with
standard EN 60079-0:2009)
Enclosure material
Stainless steel Model 07-5H92
Polyester black Model 07-5H95
Lid screws
Stainless Steel, cross-head (+-)
Recommended tightening torque
M4 screw: ca. 1.2 Nm
M6 screw: ca. 1.4 Nm
Rated voltage
Max.10000V
Rated current
Max.500A
Conductor cross-section
Max 300mm²
Terminals
A maximum of four certified supporting
terminals can be integrated, having a
maximum rated voltage of 10000V and
a maximum rated connection capacity
of 300mm² in accordance with the
supplementary pages.
Conduits
When connecting wires and conduc-
tors to equipment in the increased
safety protection class Ex-certified
conduits must be used which are suit-
able for the respective wire and con-
ductor types. They must maintain
protection type “e” and contain a suita-
ble sealant element such that, as a
minimum, protection class IP54 of the
connection enclosure in preserved.
Drill holes for conduits not needed
must be sealed using Ex-certified
sealant plugs.
(issue No A ( 27.01.2015)
Note on instructions
When working in hazardous areas, the safety of
personnel and equipment depends on compli-
ance with the relevant safety regulations. The
people in charge of installation and mainte-
nance bear a special responsibility. It is essen-
tial that they have an exact knowledge of the
applicable rules and regulations.
The instructions provide a summary of the most
important safety measures and must be read
by everyone working with the product so that
they will be familiar with the correct handling of
the product.
The instructions have to be kept for future
reference and must be available throughout the
expected life of the product.
Description
The connection enclosures 6... 10kV model 07-
5H9.-..../.... for use in potentially explosive
atmosphere are made from Stainles Steel or
from black Polyester. They are used to connect
in-coming and out-going conductors near
electrical equipment. Depending on the model,
up to four live conductors are fed through the
connection enclsure and connected on support-
ing terminals. Bartec Varnost connection enclo-
sures may be deployed in areas with potentially
explosive atmospheres as defined in Zones1
and 2 of the certified explosion sub-group II and
temperature class T5/T6 and as well as in
Zones 21 and 22
The enclosures conform to the relevant standards
EN 60079-0:2009, EN 60079-7:2007 and EN
60079-31:2009 and were developed, produced
and tested in accordance with ISO 9001:2008 and
EN 60999.

Operational Instruction
High voltage distribution boxes 6..10kV
Type 07-5184-…./…. und 07-5185-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje ob Savi
Slovenia
Tel.: [phone]
Fax: [phone]
[email protected]
www.bartecvarnost.si
Reservation
Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
EN 2/4
(issue No A /(27.01.2015)
Safety instructions
The supplied Ex empty enclosures are U-
certified components which serve as a basis for
completely certified devices which then in their
entirety must still be tested and approved by a
specified agency for capability for use in poten-
tially explosive areas.
The enclosure may be operated only if it is
clean and not damaged in any way. Dust
deposits > 5 mm (> 0.2 in) must be removed.
Utilization in areas other than those specified or
the modification of the product by anyone other
than the manufacturer is not permitted and will
exempt BARTEC Varnost from liability for
defects and any further liability.
The generally applicable statutory rules and
other binding directives relating to workplace
safety, accident prevention and environmental
protection must be observed.
Observe the applicable laws and directives
when commissioning or restarting operation.
Always follow the safety instructions on the
operating equipment.
Marking
Particularly important points in these instruc-
tions are marked with a symbol:
DANGER indicates a hazardous situation
which, if not avoided, will result in death or
serious injury.
WARNING indicates a hazardous situation
which, if not avoided, could result in death or
serious injury.
CAUTION indicates a hazardous situation
which, if not avoided, could result in minor or
moderate injury.
NOTICE is used to address practices not
related to personal injury.
Note
Important instructions and information on
effective, economical and environmentally
compatible handling.
Standards conformed to
EN 60079-0:2012/IEC 60079-0:2011
EN 60079-7:2007/IEC 60079-7:2006-07
EN 60079-11:2012/IEC 60079-11:2011
EN 60079-31:2014/IEC 60079-31:2013
Transport, storage
Risk of injury due to heavy loads.
Use an appropriate carrying aid or an
appropriate means of transport (e.g. a fork-
lift) with an adequate load-carrying ability.
Ensure that the lifted load will not tip over
or slip off.
Damage through incorrect transport or
incorrect storage.
Transport the empty enclosure in original
packaging, handle with care, and do not
drop.
Store the empty enclosures dry in original
packaging.
Assembly, installation, and
commissioning
Risk of serious injury due to incorrect
proceedings.
Only qualified personnel who are
authorized and trained to assemble electri-
cal components in hazardous (potentially
explosive) areas may do any of the as-
sembly, disassembly, installation and
commissioning work.
For assembly and operation of explosion
protected electrical equipment, relevant in-
stallation and operating regulations are to
adhere (e.g. Betr.SichV, IEC/EN 60079-14
and series DIN VDE 0100).
The data on the label and the EEC design
test data are to be observed. Further tech-
nical information is provided in the Bartec
catalog and on the product itself.
Do not open the enclosure when ener-
gized.
Follow the components mounting instruc-
tions/operating instructions.
Assembly / disassembly
Damage to elements due to incorrect
installation dimensions.
The minimum spacing between the mount-
ing holes must be observed.
When processing the enclosures, attention
must be paid to ensuring that there is suitable
minimum spacing between individual boreholes
and from the sealing edge of the enclosure so
that enclosure with the fittings will be able to
withstand an impact test.
The minimum spacing depends on the geomet-
rical dimensions of the built-in components, a
longer lever will require an increase in the
minimum spacing and accordingly must be
determined specially.
For accommodating use only components
certified for the Ex areas such as terminals,
switches, cable glands measuring instruments,
control equipment and display units.
Check when assembling:
Use suitable tools.
Pay attention to the type of mounting
required (for fitting into enclo-
sure/attachment with junction box).
For enclosures placed in outdoors, steps
must be taken to ensure smooth opera-
tion, for example rain protected roofs, and
if necessary, sufficient enclosure protec-
tion.
Installation
Risk of injury due to incorrect proceedings.
Extensions or modifications to the enclo-
sure are only permissible if the manufac-
turer’s approval is obtained first.
The IEC/EN60079-14 must be observed.
Installations for the highly combustible range
must exhibit an EEC design inspection certifi-
cate. Installation of these components must
take place in such way, so that at least the
enclosure remains IP54.
Connection of cables and conductors to equip-
ment in hazardous areas require Ex certified
entries, which are suitable for respective cable
and conductor types. They must possess the
protection type “e” and contain a suitable seal-
ing gasket, so that protection class of the
enclosure remains at least IP54.
Metallic conductor entries must be connected to
the ground. Unused holes for cable entries
must been sealed with EC-certified plugs.

Operational Instruction
High voltage distribution boxes 6..10kV
Type 07-5184-…./…. und 07-5185-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje ob Savi
Slovenia
Tel.: [phone]
Fax: [phone]
[email protected]
www.bartecvarnost.si
Reservation
Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
EN 3/4
(issue No A /(27.01.2015)
Take care when connecting conductors:
Always use suitable crimping tools when
crimping the wire-end ferrules to ensure a
consistent quality of pressing each time.
NOTICE! Take care not to damage
the individual wires.
Tighten all terminal points securely (in-
cluding those not in use).
Commissioning
Before commissioning, check that:
The device has been installed in compli-
ance with regulations.
The device is not damaged.
The connection has been established
properly.
The cables have been laid correctly.
All screws have been tightened securely.
The device functions perfectly.
Operation
Death or serious injury through improper
use.
The device may be operated only within
the technical limits that apply to it (see
page 1).
Maintenance and fault clearance
Risk of serious injury due to damaged parts.
If any part of the equipment is damaged, it
should be exchanged only with original
parts (e.g. sealing gasket/cable glands/
terminals).
Risk of serious injury due to incorrect
proceedings.
Only authorized qualified personnel are
allowed to do any of the work relating to
maintenance and fault clearance.
IEC/EN 60079-17 must be observed.
Do not open the enclosure when ener-
gized.
Maintenance
Risk of serious injury due to electrostatic
charging.
The operator of the enclosure must keep it in
good condition, monitor it and clean it regularly.
He has to determine the maintenance intervals
depending on the conditions of use.
Within the scope of maintenance:
Check enclosure, actuating elements,
cable entries, sealings, and cables regu-
larly for cracks and damage.
Make sure that they are properly estab-
lished.
Fault clearance
The device is defective if the encapsulation is
damaged and/or if one of the components does
not function any longer.
In this case:
Replace defective parts in the encapsula-
tion with original parts immediately.
Replace or repair the defective compo-
nents with original parts.
Note
Follow the components mounting instruc-
tions/operating instructions to replace or repair
the components.
Accessories, spare parts
For accessories and spare parts, see BARTEC
catalogue.
Disposal
Note
Ensure environmentally friendly disposal of all
components according to legal regulations.
The enclosures and its components contain
metal and plastic parts.
Therefore the statutory requirements for dispos-
ing of electronic scrap must be observed (e.g.
disposal by an approved disposal company).
Service Address
BARTEC VARNOST d.o.o.
Cesta 9.avgusta 59
1410 Zagorje ob Savi Slovenia
Tel.: [phone]
Fax: [phone]

Operational Instruction
High voltage distribution boxes 6..10kV
Type 07-5184-…./…. und 07-5185-…./….
BARTEC
Varnost d.o.o.
Cesta 9.avgusta 59
1410 Zagorje ob Savi
Slovenia
Tel.: [phone]
Fax: [phone]
[email protected]
www.bartecvarnost.si
Reservation
Technical data subject to change without notice. Changes, errors and
misprints may not be used as a basis for any claim for damages.
EN 4/4