Bartec ER 100ims User manual

Central-Interlocking Leakage
Safety Device ER 100ims
type
Operation Manual
no. BP/IO/21/16
18th November 2020
Edition 5.2.1
BARTEC Polska Sp. z o.o.
43-100 Tychy
ul. Graniczna 26A
tel: [phone]
fax: [phone]
email: [email protected]

Index No.: BP/IO/21/16
Date: 18th November 2020
Edition: 5.2.1

Contents
1 Introduction ......................................... 5
1.1 Copyright . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Warranty terms and conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Safety of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3 Identification of hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
3.1 Hazards........................................ 5
3.2 Application restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.3 Directions for safe use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
4 Intendeduse ........................................ 7
5 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
6 Technical parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
7 Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
7.1 Type.......................................... 10
7.2 Ex-proof protection rating identification . . . . . . . . . . . . . . . . . . . . . . . 10
7.3 Marking ........................................ 10
8 Construction and principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.1 Mechanical structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2 Electrical equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2.1 Scheme of connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
8.2.2 Principle of operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
8.2.3 Additional equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
9 Resistance indicator ER 100ws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 Intrinsically-safe line specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.1 Parameters of ER 100ims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
10.2 Parameters of ER 100ws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11 Service and operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.1 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.2 Electric shock protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.3 Storage and transport conditions . . . . . . . . . . . . . . . . . . . . . . . . . . 14
11.4 Inspections and maintenance principles . . . . . . . . . . . . . . . . . . . . . . . 15
11.5Repairs ........................................ 15
11.6 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11.7 PN-G-42040 setting resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11.8 Central/interlocking trip settings . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
11.9 Setting of indication of ER 100ws display . . . . . . . . . . . . . . . . . . . . . . 16
12 Reference standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
13Endnotes.......................................... 19
14 Orders and service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

List of Figures
Figure 1 Protection ER 100ims . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Figure 2 Implementation of the warning signal . . . . . . . . . . . . . . . . . . . . . 12
Figure 3 Resistance indicator ER 100ws . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 4 Wiring connection layout of the earth leakage central trip . . . . . . . . . . 17
Figure 5 Wiring connection layout of an earth leakage interlocking trip . . . . . . . . 18
List of Tables
Table 1 Change of leads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 2 Enclosure technical specifications . . . . . . . . . . . . . . . . . . . . . . . 8
Table 3 Operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Table 4 Technical parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Table 5 Connection of resistance indicator ER 100ws to relay ER 100ims . . . . . . 13
Table 6 PN-G-42040 setting resistance of the earth leakage trip . . . . . . . . . . . 16
Table 7 Reference standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Operation Manual no. BP/IO/21/16 ed. 5.2.1
1 Introduction
The Operation and Safety Manual, no. BP/IO/21/16 is intended to provide the users of the
ER 100ims multifunctional relay (also referred to as „the product”) with the product design, oper-
ating principle and procedures of safe and correct operation.
1.1 Copyright
BARTEC Polska Sp. z o.o. reserves all intellectual property rights to the ER 100ims multi-
functional relay.
1.2 Warranty terms and conditions
The warranty terms and conditions are specified in BARTEC’s „General Terms and Conditions
of Sale and Delivery”.
All warranty claims and/or claims for material or personal damage will be rejected whenever
caused by:
• non-intended use of the product,
• improper transport, handling, storage, installation, wiring, commissioning, servicing, main-
tenance, repairs, removal and/or recycling,
• non-compliance with this Manual,
• unauthorized modifications in the connection layout of the product,
• improper inspection of wearing parts of the product,
• emergency caused by contact with foreign bodies or other causes.
2 Safety of operation
The product shall only be installed by qualified personnel trained in operation of Ex-rated
electrical equipment.
During operation, observe the requirements for maintaining the efficiency of the device, in
accordance with the documentation.
The protection features shall be calibrated according to their operating manuals approved for
use by the mine operations manager or another competent authority.
All repairs and maintenance of the ER 100ims shall be attempted with the live supply voltage
isolated and locked out from the equipment unit it is integrated with.
3 Identification of hazards
3.1 Hazards
The Operation Manual specifies sufficiently the correct maintenance of the product. However,
the personnel attempting maintenance shall hold valid electrical licenses.
WARNING: Read this Operation Manual prior repairing or maintaining this product.
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Operation Manual no. BP/IO/21/16 ed. 5.2.1
WARNING: Do not attempt to repair the product if you do not have the required qualific-
ations. Only BARTEC is authorized for the repairs. Improper or careless repair can lead
to serious accidents or death.
WARNING: Modification of the product or use of any spare part which does not comply
with BARTEC’s engineering conditions may result in severe injury and/or death hazards
and will result in loss of warranty rights and product approval.
3.2 Application restrictions
The field installation of the product shall follow the Operation Manual.
RESTRICTION: Do not attempt any makeshift installation of the product.
RESTRICTION: The use of the ER 100ims central-interlocking device is only possible in
conjunction with ED 100 or ED 100i chokes (or suitably rated wire resistors).
RESTRICTION: The installation shall be done with the required separation distances
from the external terminals of the product in compliance with EN 60079-11 Section 6.2.1
RESTRICTION: The ambient temperature limits are: −20°C ≤Ta ≤+70°C.
3.3 Directions for safe use
1. Prior to operating the product, read and understand this Operation and Safety Manual.
Refer also to the documentation of the system in which the product is operated.
2. Compliance with the Operation Manual and the guidelines and parameters listed in the
system documentation will guarantee reliable operation of the product. The user shall strictly
comply with the rules of operation. Non-compliance may result in loss of warranty right,
damage of the product or create operating hazards.
3. The management in the product user’s organisation is required to provide adequate training
for prospective operators of the product.
4. The only operators authorized to work with the product shall be properly qualified.
5. Follow all applicable health and safety regulations and this Manual.
6. Do not modify the product or use it with any spare parts which do not meet BARTEC’s
specifications for genuine spare parts. Unauthorized attempts at repairs of the product
may result in severe hazards to the operators and other personnel, and void the warranty,
certification and/or approvals.
7. All test instrument used for servicing of electrical equipment components shall comply with
applicable regulations.
8. Troubleshoot and maintain the product in witness of a trained assistant capable of isolating
the main power supply and providing first aid as necessary.
9. Any attempt at starting failed electrical equipment may result in hazards to operator’s health
or life and failure to other equipment.
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Operation Manual no. BP/IO/21/16 ed. 5.2.1
4 Intended use
Annex 3 to the OBAC 06 ATEX 059U certificate introduces a number of changes in the struc-
ture of ER 100ims leakage protection, which are designed to adapt to the current standards and
to change the method for processing the measurement signal. In addition, two variants (with and
without reset button) were replaced with one universal design. The manual reset function is ac-
tivated by means of the switch on the front of the unit. In this way, backward compatibility has
been maintained. The new version replaces previous versions of the device.
The ER 100ims type safety device is used to control the insulation state in insulated low
voltage electricity networks. Depending on the method of safety device connection to the con-
trolled network it may fulfil the following functions:
• Central leakage protection of three-phase alternating voltage network. In this case it is
preferable to connect the device through three chokes which ED 100i are connected with
one end to three phases of the network and with second end are connected in one point
creating „artificial zero” layout to which the measuring relay ER 100ims of the protection is
connected or directly to the N terminal of the transformer. It is possible to connect by one
choke connected at one end to the neutral point of the transformer (alternative connection).
• Central leakage safety device of a single phase voltage network. In this case it is preferable
to connect the device through two ED 100i chokes are connected by one end to phase
conductors of the network and by the other end are connected in one point, to which the
measuring relay ER 100ims of the safety device is connected or directly to the N terminal of
the transformer. It is possible to connect by one choke connected at one end to the neutral
point of the transformer (alternative connection).
• Interlocking leakage safety device in three- and single phase networks.
The measuring circuit of the measuring relay ER 100ims can work with the network controlled
only through chokes ED 100i or ED 100.
The following functions are fulfilled in the applications specified:
• Signalling and/or disconnecting at deterioration of the insulation state below the preset ref-
erence value, at the same time a controlled dropout time relay is released, which by its
contacts signals the operation and/or disconnects a circuit breaker or relay.
• Measurement and indication of the insulation state, where the spark-proof analogue input
may be connected with a spark-proof voltage indicator (0÷10 V) rescaled to the insulation
resistance reading, e.g. ER 100ws and/or spark-proof voltage transducer to another ana-
logue signal to transmit this information to other control and monitoring systems.
A non-spark-proof circuit consists of relay contacts and coil and also of safety device power
supply. The analogue output may be connected to spark-proof circuits of the ia protection level
(e.g. ER 100ws or spark-proof signal separator), while its measuring circuit, through the system
of ER 100i chokes, sends a spark-proof signal of ia protection level to the controlled network.
WARNING: For connecting the ER 100ims in place of the previous version without reset
button, terminals connection of the device remains unchanged. In the case of installing
the ER 100ims in place of the previous version with reset button, change the connections
of the terminals (tab. 1).
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Operation Manual no. BP/IO/21/16 ed. 5.2.1
Table 1: Change of leads
Terminal ER 100im Terminal ER 100ims
21 20
22 21
23 22
RESTRICTION: The device is designed to work in networks of alternating current with
a nominal frequency of 50Hz. Due to its structure of working principle (measuring DC),
the device CANNOT BE installed within the networks with receivers transforming AC
power into DC power directly, without additional separating transformer. It relates mainly
to rectifiers and receivers with DC intermediary circuits of inverters supplied directly from
the protected network.
5 Operating conditions
For explosion hazard zones, the product is intended for operation if confined to an external
flameproof enclosure marked with the Ex d making or in non-hazardous areas if confined to an
enclosure with a minimum ingress protection rating IP54 (IP65).
Table 2: Enclosure technical specifications
Enclosure technical specifications
Oveall dimensions (width x height x depth) 112 ×100 ×35 mm
Weight 0,27 kg
Table 3: Operating conditions
Operating conditions
Maximum installation elevation ≤1000 m
Ambient temperature −20…+70 °C
Relative humidity (non-condensing) at 40°C ≤95 %
Transport temperature −20…+60 °C
Transport relative humidity ≤95 %
Mechanical exposure – frequency 10…55 Hz
Mechanical exposure – amplitude 0,35 mm
Vibration resistance (10…55Hz) 5 g
Impact strength 7 Nm
Operating orientation any —
Duty continuous —
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Operation Manual no. BP/IO/21/16 ed. 5.2.1
6 Technical parameters
Table 4: Technical parameters
Technical parameters
DC/AC input power 1 W/VA 50Hz
Rated DC/AC supply voltage 24/42 V
Permitted AC supply voltage 17…53 V
Permitted DC supply voltage 19…75 V
Contacts 2 change-over contacts
Relay mechanical strength 3 • 107
Rated load 250VAC 5A
120VAC 3A
240VAC 1,5A
30VDC 4A
120VDC 0,22A
250VDC 0,1A
AC1
AC15
AC15
DC1
DC13
DC13
Open contact insulation strength 1000 V AC/DC
Coil-to-contact insulation strength 5 kV
Ingress protection rating IP20
Measuring voltage 18 ± 5% V
Rated network voltage ≤1140 V AC
Rated frequency of the protected network 50 Hz
Settings range 2…120 kΩ
Leakage stage tripping time (preferred connection layout, see Fig. 4a-
4d, with incremental change of leakage resistance from infinity to 1kΩ
ref. PN-G-42040)
≤100 ms
Leakage stage tripping time (preferred connection layout, see Fig. 4e-
4h, ref. PN-EN 50628)
≤200 ms
Additional time delay 0…1,5 s
Return value min. 30% above the response
threshold
Measuring output (analogue spark-proof)10…10 V
1at Rimin = 100kΩ
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Operation Manual no. BP/IO/21/16 ed. 5.2.1
7 Identification
7.1 Type
ER 100*
(protection and resistance indicator):
im – device according to Annex 2a,b
m– non ATEX version of ER 100im typea,b,c
ims – device according to Annex 3d
ms – non ATEX version of ER 100ims typec,d
w– resistance indicator according to Annex 2b
ws – resistance indicator according to Annex 3
ED 100*
(choke):
i– choke for the measuring circuit for
i.2p – double choke for the measuring circuit for protectione
i.3p – triple choke for the measuring circuit for protectione
aThe version with reset button is marked by adding „R” to the serial number
b3) For this version, the instruction manual no. BP/IO/04/05 applies
cHowever, the measurement output energy is limited and will not cause ignition
d5) Additional designation „/J” means the version with external connection of the measuring stage (terminal
no. 3) with the executive stage (terminal no. 9)
e6) For central leakage protection, it can be used for networks with nominal voltage up to 500V
WARNING: The ER 100im, ER 100w can be replaced by ER 100ims, ER 100ws. It is not
permissible to connect devices made according to the Annex no. 3 with devices made
according to the earlier version.
7.2 Ex-proof protection rating identification
I (M1) [Ex ia Ma] I – ER 100ims
I M1 Ex ia Ma I – ER 100ws
OBAC 06 ATEX 059U
The certificate with annexes can be downloaded from www.bartec.pl.
7.3 Marking
Each safety device should have a rating plate, fixed to the enclosure and contain the following
data:
1. Manufacturer name
2. Protection degree
3. Type
4. Marking of explosion-proof execution
5. Serial No
6. Year of manufacture
Page 10 ER 100ims