Bartell CONTEC KAESER R2D2 User manual
Doc. # OIPB-C15006
Orig. Rel. –05/2020
Curr. Rev. - 00
DUST COLLECTOR
R2D2
OWNER’S MANUAL AND PARTS BOOK
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
1
OIPB –C15006
Bartell Morrison Inc.
170 Traders Blvd E
Mississauga, Ontario, Canada
L4Z 1W7
Tel: (647) 953-4100
Fax: (647) 953-4101
Bartell Morrison USA LLC
200 Commerce Drive, Unit A
Freehold, NJ, USA
07728
Tel: (848) 225-8100
Fax: (848) 225-8101
SPE International Ltd
Honeyholes Lane
Dunholme, Lincoln, England
LN2 3SU
Tel: 01673 860709
Fax: 01673 861119
Innovatech
4701 Allmond Ave
Louisville, Kentucky, USA
40209
Tel: (425) 405-9100
Fax: (425) 405-9101
ORIGINAL LANGUAGE OPERATING MANUAL FOR
CONTEC DUST COLLECTOR
© 2020 Bartell Morrison Inc.
No part of this work may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying and recording, or by any information storage or retrieval
system without the prior written permission of Bartell Morrison Inc. unless such copying is
permitted by federal copyright laws.
Address inquiries or reference permissions care of:
Bartell Morrison Inc., 170 Traders Blvd E., Mississauga, Ontario, Canada, L4Z 1W7
REV.
DATE
DESCRIPTION
APPROVED BY:
00
06/2020
Initial Release
AN
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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OIPB –C15006
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an explosive
atmosphere, near combustible materials, or
where ventilation does not clear exhaust fumes.
WARNING
BURN HAZARD
Never come into contact with the engine or
muffler when engine is operating or shortly after it
is turned off. Serious burns may occur.
CAUTION
ROTATING HAZARD
Never place hands or feet inside safety guard
rings. Serious injury will result from contact with
rotating blades.
CAUTION
MOVING PARTS
Before starting the machine, ensure that all
guards and safety devices are in place and
functioning properly.
ATTENTION
READ OWNER’S MANUAL
Read and understand owner’s manual before
using this machine. Failure to follow operating
instructions could result in serious injury or death.
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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OIPB –C15006
TABLE OF CONTENTS
QUALITY ASSURANCE/ MACHINE BREAK IN 4
WARRANTY INFORMATION 4
SPECIFICATIONS 5
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN 6
oROUTINE SERVICE SCHEDULE 7
oROUTINE SERVICE INTERVALS 7
OPERATING SAFETY PRECAUTIONS 8
OPERATION INSTRUCTIONS 9
oSETTING UP YOUR CT320 PLANER 9
oPRIOR TO OPERATION 9
oCONNECTING THE POWER CABLES 9
PARTS BREAKDOWN 10
PARTS LIST 1 –R2D2 POWER UNIT 11
oR2D2 POWER UNIT –PARTS LIST 1 12
PARTS LIST 2 –R2D2 FILTER UNIT 14
oR2D2 FILTER UNIT –PARTS LIST 2 15
PARTS LIST 3 –R2D2 FILTER UNIT/BAG VERSION 16
oR2D2 FILTER UNIT/BAG VERSION –PARTS LIST 3 17
PARTS LIST 4 –R2D2 CONTROL PANEL 18
oR2D2 FILTER UNIT/BAG VERSION –PARTS LIST 3 19
ELECTRICAL SCHEMATIC 1 –R2D2 CONTROL PANEL 20
ELECTRICAL SCHEMATIC 2 –R2D2 COMPRESSOR 21
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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OIPB –C15006
QUALITY ASSURANCE/ MACHINE BREAK IN
The Contec R2D2 is the product of extensive engineering development designed to give
long life and unmatched performance. The Dust Collector are shipped completely assembled.
You can help ensure that your Dust Collector will perform at top levels by observing a
simple routine on first use. Consider that your new Dust Collector is like a new car. Just as you
would break in a new car to the road or any new machine to the job, you should start gradually
and build up to full use. Learn what your machine can do and how it will respond. Full throttle
and control may be used after this time period, as allowed by material. This will serve to further
break in the machine on your specific application, as well as provide you with additional
practice using the machine.
We thank you for the confidence you have placed in us by purchasing a Contec Dust
Collector and wish you many years of satisfied use.
WARRANTY INFORMATION
Bartell agrees to furnish without charge, F.O.B. our plant, a replacement for any part or
portion thereof, comprising the main unit of the Contec Dust Collector, prove upon our
examination, to be defective in either material or workmanship within a period of twelve (12)
months from date of purchase, provided that notice of such defective part or portion thereof is
given to Bartell Ltd. within the twelve month warranty period. No further or other guarantee or
warranty expressed or implied in connection with the sale of the Planer is given and our sole
liability consists in replacing defective parts or portions thereof. We shall not be responsible for
any special, indirect or consequential damages arising in any manner whatsoever.
This guarantee is for the sole benefit of the original purchaser as end user. Our
responsibility under this guarantee ends in the case the original purchaser transfers ownership
of the Dust Collector, makes any changes or adds any parts or devices not of our manufacture
to the Dust Collector machine.
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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OIPB –C15006
SPECIFICATIONS
R2D2 –POWER UNIT
Overall Width, cm (in)
51 (20)
Overall Length, cm (in)
101 (40)
Overall Height, cm (in)
148 (58)
Weight, kg (lb)
160 (353)
Electrical Connection
460V, 60HZ, 3 Phase, 63A
(US Version)
Max. Airflow, m3/Min
38
Max. Vacuum, Pa (mbar)
10150 (101.5)
Filter Cleaning System
Pulse Jet
Noise level Lwa
53 dB(A)
Noise level Leq
71 dB(A)
R2D2 –FILTER UNIT CONTAINER VERSION
Overall Width, cm (in)
79 (31)
Overall Length, cm (in)
105 (41)
Overall Height, cm (in)
120 (47)
Weight, kg (lb)
120 (264.5)
Filter area, m3 (in2)
10
Number of filter cartridges
5
Dust ports, mm
70/125
Volume of dust bin, L
90
R2D2 –FILTER UNIT BAG VERSION
Overall Width, cm (in)
79 (31)
Overall Length, cm (in)
105 (41)
Overall Height, cm (in)
165 (65)
Weight, kg (lb)
160 (353)
Filter area, m3 (in2)
10
Number of filter cartridges
5
Dust ports, mm
70/125
Volume of dust bin, L
2 x 75
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Contec Dust Collector has been assembled with care and will provide years of
service. Preventative maintenance and routine service are essential to the long life of your Dust
Collector. Your dealer is interested in your new machine and has the desire to help you get the
most value from it. After reading through this manual thoroughly, you will find that you can do
some of the regular maintenance yourself. However, when in need of parts or major service be
sure to see your Bartell dealer. For your convenience, we have provided this space to record
relevant data about your Dust Collector. When in need of parts or service be prepared to
provide your Dust Collector serial number. Locate the serial number now and record in the
space below.
Date Purchased:
Type of Machine:
Dealer Name:
Model:
Dealer Phone:
Serial Number:
Replacement Parts Used
Maintenance Log:
Part No.
Quantity
Cost
Date
Date
Operation
R2D2 Dust Collector
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ROUTINE SERVICE SCHEDULE
Routine Service Intervals
Each
Use
After 1.5
months
or 50 hrs
Each 3
months
or 100
hrs
Each 6
months
or 200
hrs
Each 9
months
or 300
hrs
Each 12
months
or 400
hrs
General Inspection
Guards
Check
O
O
O
O
O
Warning Stickers
Check
O
O
O
O
O
Test Run
Check Operation
O
O
O
O
O
Fasteners
Check Tightness
O
Electrical
Cord
Check for Damage
O
Plug
Check for Damage
O
Switches/Buttons
Check
O
Dust Collector Components
Belt Drive
Check Tension
O
O
O
O
Dust Collector Compressor
Oil Level
Check, Refill if low
O
O
O
O
O
Tank
Drain Water
O
Air Filter
Clean
O
O
O
O
O
Belt Drive
Check Tension,
tighten if needed
O
O
O
O
O
Water Separator
Tank
Empty When Full
O
Motor
Fan
Check - Clean
O
O
O
O
O
ROUTINE SERVICE INTERVALS
Due to the nature and environment of use, Dust Collectors could be exposed to severe
operating conditions. Some general maintenance guidelines will extend the useful life of your
machine.
• The initial service for your Planer should be performed after 25 hours of use, at which time
your mechanic (or authorized repair shop) should complete all the recommended checks in the
schedule above. The maintenance log is handy for keeping a record of the maintenance
performed and the parts used for servicing your Planer.
• Regular service according to the schedule above will prolong the life of the Dust Collector and
prevent expensive repairs.
• Keeping your Dust Collector clean and free from debris is the single most important regular
maintenance operation, over and above the checks in the service schedule above, that can be
performed. After each use your Planer should be cleaned to remove any dust and debris from
the undercarriage and surrounding components.
• In the Service Schedule above, items that should be checked, replaced or adjusted are
indicated by “o” in the appropriate column. For ease of recording place, a checkmark through
the “o” when the item is complete. If an item is not required or not completed place an “x”
through the “o” in the box.
• Failure to have your Dust Collector regularly serviced and properly maintained in accordance
with the manufacturer’s instructions will lead to premature failure and void the warranty.
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
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OIPB –C15006
OPERATING SAFETY PRECAUTIONS
The R2D2 Dust Collector are constructed according to existing safety rules and
regulations. These technical precautions should not be removed or changed under any
circumstances. While operating the machines the following points should also be kept in mind:
The instructions provided in this manual are done so to ensure the operator’s safety as well
as that of others, the equipment, and the job site. Failure to follow these guidelines can lead to
serious personal injury and even death. The operator and any service personnel should read
and understand the entire manual before working with or servicing any Contec Dust Collector.
•The dust collector should always be operated with all safety covers and technical
precautions.
•During transport, cleaning, repair or maintenance the dust collector must be
disconnected from the power supply.
•Never unplug the machine while it is still running
•The operator should never leave the machine unattended during operation.
•Before leaving the machine, all rotary parts should be brought to a standstill. Electric
motors must be disconnected from the power supply. Make sure that the machine cannot
roll or move by itself.
•After any maintenance and adjustment all safety covers must be reattached.
•Check power cables regularly for damage, as always disconnect from power before
inspecting.
•Ear protectors must be worn.
•Eye protectors must be worn.
•Safety shoes with steel caps must be worn.
•Avoid touching the compressor power unit during use or after use.
IMPORTANT: NEVER attempt to disable or circumvent these safety devices. They are
present for the operator’s protection and any tampering will result in substantial risk to the
operator and all present at the job site. If your dust collector’s safety devices have been
tampered with, do not use the equipment. Immediately contact your sales representative to
obtain replacement parts or return the dust collector to your dealer for repairs.
R2D2 Dust Collector
OWNER’S MANUAL AND PARTS BOOK
9
OIPB –C15006
OPERATION INSTRUCTIONS
SETTING UP YOUR CT320 PLANER
Your R2D2 Dust Collector comes fully assembled. You will only need to attach the
necessary power cables and hoses.
PRIOR TO OPERATION
•Make sure that all dust, debris etc., are thoroughly removed from the unit prior to
operation.
•Check hoses and power cables for damage and replace or fix as necessary.
•Check all bolts and screws for tightness and make sure all bolts and screws are securely
tightened. Loose bolts and screws may cause damage to the unit.
CONNECTING THE POWER CABLES
•Connect the power cable from the power unit of the R2D2 to the electrical connection box
included with the R2D2
•Connect the machines power cord to the female 63a connection of the electrical
connection box
•Connect the supply power cable to the male 63a connection of the electrical connection
box
OPERATION
Operating
After attaching the hoses and power cables, operation may begin.
Press the start button on the control panel. If the indicator light on the panel does not want to
stay on after releasing the button, then that means the compressor motor wants to start in the
wrong direction. In this case there is a switch with the star and delta symbols on it. Turn the
switch to the star position, the motor will begin to turn. Wait 10 seconds and turn the switch to
the delta position. It is important to wait until the motor is not increasing speed before you
switch over from the “star” to the “delta” position.
The dust bin of the R2D2 must be emptied during the operation of the machine. How often it
needs to be emptied is dependent on the amount of dust produced during operation.
The R2D2 only removes dry dust or material. Wet or greasy dust will block or damage filter
cartridges.
Stopping Procedure
Turn off the machine (Scarifier, Grinder etc.) connected to the Dust Collector, then switch off
the dust collector.
ATTENTION: Before working on the Dust Collectorr bring the motor to a total stand
still and disconnect from the power supply.
CAUTION: Motors and cables can be hot after use.
R2D2 Dust Collector
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PARTS BREAKDOWN
R2D2 Dust Collector
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PARTS LIST 1 –R2D2 POWER UNIT
R2D2 Dust Collector
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R2D2 POWER UNIT –PARTS LIST 1
Item #
Part #
Description
QTY
Remarks
1
8713100100
Machine Frame Power Unit
1
3
8780213100
Wheel
2
5
8780213160
Castor
4
7
8713100121
Right Side Cover
1
9
8713100117
Left Side Cover
1
11
8713100120
Top Cover Power Unit
1
13
8713100118
Back Side Cover
1
15
8713100119
Front Side Cover
1
19
871.1814.00040
Compressor complete
1
21
871.3645.30310
Compressor Motor with Pump
1
23
8790260143
Water Trap
1
25
877.4851.00030
Compressor Pressure Switch
1
27
8790260063
Silencer
1
29
8713100200
Connection
1
30
8790260061
Throttle
1
31
8790260060
Ventilator
1
33
8770241162
Belt
2
35
879024201238
Taper lock
1
37
8790240160
Pulley
1
39
8750201055
Motor 5,5 KW
1
41
8750203202
Wall socket
1
43
8750203201
Reverse plug
1
44
87502023M25
Cable Gland
2
45
87502023M32
Cable Gland
1
51
8750260308
Cable for Valves
1
53
87502023M20
Cable Gland
1
55
8750202013
Socket housing
1
57
87502020121
Jack in the Housing
1
59
8790265092
Quick Coupling
1
61
8770250225
Pressure Hose
1
63
8790265210
Fitting
3
126
8750201200
Control Panel complete
1
R2D2 Dust Collector
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R2D2 Dust Collector
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PARTS LIST 2 –R2D2 FILTER UNIT
R2D2 Dust Collector
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R2D2 FILTER UNIT –PARTS LIST 2
Item #
Part #
Description
QTY
Remarks
5
8780213160
Castor
4
11
8713100120
Top Cover Power Unit
1
63
8790265210
Fitting
3
65
8713100300
Filter Frame
1
67
8713104000
Pressure Pipe
1
69
8713100309
Top Cover Filter Unit
1
71
8790260309
Cleaning Valve with Flange
5
73
879026030602
Plug for Valve with cable
5
75
8750201514R2
Electric Box
1
79
8750202012
Plug housing
1
81
87502020131
Plug Pin Mounting
1
83
8790204040
Filter Cartridge Tornado/R2D2
5
85
8770212610
Rubber Grip
2
87
8713100505
Handle for Dust Container
2
89
8790204540
Spanner
4
91
8790204541
Bracket for Spanner
4
93
8713100502
Spacer
4
95
8760301030
Screw grip
2
96
8713100500K
Dustbin 90 Liter Complete
1
97
8713100503
Axis for Wheel Dustbin
1
99
8780203260
Wheel
1
101
8713100400
Carriage for Filter Unit
1
103
8770275030
Plastic Plug
4
105
8713100404
Wheel Axle
2
107
8780203160
Wheel
2
111
8713100800
Connection Between Filter and power
unit –90L
2
113
8770273030
Plug
4
115
8770270125
Cap 125 mm
1
117
8770270070
Cap 70 mm
1
119
8713100801
Connector Filter/Power unit
1
121
8713100600K
Dustbin 160 Liter complete 1
1
123
8713100607
Adapter for 160 Liter Dustbin
4
R2D2 Dust Collector
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PARTS LIST 3 –R2D2 FILTER UNIT/BAG VERSION
R2D2 Dust Collector
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R2D2 FILTER UNIT/BAG VERSION –PARTS LIST 3
Item #
Part #
Description
QTY
Remarks
3
8780213100
Wheel
2
5
8780213160
Castor
4
63
8790265210
Fitting
3
65
8713100900
Filter Frame Bag Version
1
67
8713104000
Pressure Pipe
1
69
8713100309
Top Cover Filter Unit
1
71
8790260309
Cleaning Valve with Flange
5
73
879026030602
Plug for Valve with cable
5
75
8750201514R2
Electric Box
1
79
8750202012
Plug housing
1
81
87502020131
Plug Pin Mounting
1
83
8790204040
Filter Cartridge Tornado/R2D2
5
86
8716100600L
Guide Pipe Left
2
87
8713101500
Lift Handle
2
88
8716100700
Lifting Pip Left/Right
4
89
8716100600R
Guide Pipe Right
2
90
8723601241
Eye Bolt Short
4
91
879741250
Long Nut
4
92
8713101610L
Lifting Jack Bracket Left
1
93
8713101610R
Lifting Jacket Bracket Right
1
94
8723601240
Eye Bolt
4
95
8770273030
Plug
8
96
8716101200
Dustbin
1
97
8716101210
Dustbin Left
1
98
8780206280
Castor
8
99
8770250450
Pipe
2
100
8713101001
Chute
1
101
8716100303
Lever Dust Flap
2
102
8716100309
Axis Dust Flap
2
103
8713101703
Dust Flap
2
104
8716100601U
Lifting Bar Spacer
4
105
8713101800
Carriage for Filter Unit
1
111
8713100801
Connector Filter/Power unit
2
115
8770270125
Cap 125 mm
1
117
8770270070
Cap 70 mm
1
R2D2 Dust Collector
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PARTS LIST 4 –R2D2 CONTROL PANEL
R2D2 Dust Collector
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R2D2 FILTER UNIT/BAG VERSION –PARTS LIST 3
Item #
Part #
Description
QTY
Remarks
75
8750201514R2
Electric Box
1
125
8790260308
Control Circuit Valves
1
126
8750201200
Control Panel complete
1
127
8750204001
Transformer
1
129
87502023M2514
Cable Gland
5
131
87502023GMM2
Nut
5
133
87PKZ0156,3
Motor Protective
1
134
8751203001
Motor Protective
1
135
8750203005SA
Auxiliary Block
1
136
87502030PF
Phase Guard
1
137
8751203104
Main Contactor
1
141
8750105606
Circuit Breaker
2
145
8750111102
Terminal green/yellow
4
146
8750111106
Terminal blue
5
147
8750111104
Terminal Beige
15
148
8750111107
Terminal green/yellow
4
149
8750203308
Contact Element
2
151
8750203307
Contact Element
1
153
87502033061
LED Element
1
157
8750202301
Emergency Switch
1
159
8750202302
Start Button
1
161
8750202004
Star Delta Switch
1
195
8750202309
Mounting Adapter
2
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