Shop fox SHOP FOX W1687 User manual
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@EKIF;L:K@FE%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%)
Woodstock Technical Support .................. 2
J8=<KP%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%-
Standard Machinery Safety Instructions ...... 6
Additional Safety for Dust Collectors ......... 8
<C<:KI@:8C%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%0
Circuit Requirements ............................ 9
Grounding Requirements...................... 10
Extension Cords ................................ 10
J<KLG%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% ((
Items Needed for Setup....................... 11
Unpacking ....................................... 11
Inventory ........................................ 11
Machine Placement ............................ 12
Assembly......................................... 13
Power Connection.............................. 17
Test Run.......................................... 18
FG<I8K@FEJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (0
General .......................................... 19
Basic Operation................................. 19
Machine Storage................................ 20
Duct Material ................................... 20
System Design .................................. 22
System Grounding .............................. 27
Cyclone Dust Collector Accessories ......... 28
D8@EK<E8E:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *(
General .......................................... 31
Lubrication ...................................... 31
Cleaning Bags ................................... 31
Replacing Bags.................................. 32
J<IM@:<%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% **
General .......................................... 33
Electrical Safety Instructions................. 33
Wiring Diagram ................................. 34
Troubleshooting................................. 35
G8IKJ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% *-
Main Breakdown ................................ 36
Main Parts List .................................. 37
Label Placement ............................... 38
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This machine has been specially designed to provide many years of trouble-free service. Close attention
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to
include the basic information for safety, setup, operation, maintenance, and service of this product.
We stand behind our machines! In the event that questions arise about your machine, please contact
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.
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If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.
If you have comments about this manual, please contact us at:
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=`^li\(% W1687 identification.
Motor
ON/OFF
Paddle
Switch
Outlet Collector
Bag Clamp
4-Port Inlet
Connector
Collector
Filter Bag
Caster
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FNE<IËJD8EL8C% Read and understand this
owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
<P<GIFK<:K@FE% Always wear ANSI-approved
safety glasses or a face shield when operating
or observing machinery to reduce the risk of
eye injury or blindness from flying particles.
Everyday eyeglasses are not approved safety
glasses.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware
of dust hazards associated with workpiece
materials, and always wear a NIOSH-approved
respirator to reduce your risk.
N<8I@E>GIFG<I8GG8I<C% Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back
or cover long hair. Wear non-slip footwear to
avoid accidental slips which could cause a loss
of work
p
iece control.
?<8I@E>GIFK<:K@FE% Always wear hearing
protection when operating or observing
loud machinery. Extended exposure to this
noise without hearing protection can cause
permanent hearing loss.
D<EK8C8C<IKE<JJ% Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or
when distracted.
;@J:FEE<:K@E>GFN<IJLGGCP% Always
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch
is in OFF position before reconnecting to avoid
an unexpected or unintentional start.
;8E><IFLJ<EM@IFED<EKJ% Do not use
machinery in wet or rainy locations, cluttered
areas, around flammables, or in poorly-lit
areas. Keep work area clean, dry, and well-
lighted to minimize risk of injury.
JkXe[Xi[DXZ_`e\ipJX]\kp@ejkilZk`fej
For Your Own Safety,
Read Manual Before Operating Machine
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8GGIFM<;FG<I8K@FE% Untrained operators
can be seriously hurt by machinery. Only
allow trained or properly supervised people
to use machine. When machine is not being
used, disconnect power, remove switch keys,
or lock-out machine to prevent unauthorized
use—especially around children. Make
workshop kid proof!
FECPLJ<8J@EK<E;<;% Only use machine for
its intended purpose. Never modify or alter
machine for a purpose not intended by the
manufacturer or serious injury may result!
LJ<I<:FDD<E;<;8::<JJFI@<J% Consult
this owner’s manual or the manufacturer for
recommended accessories. Using improper
accessories will increase the risk of serious
injury.
:?@C;I<E9PJK8E;<IJ% Keep children and
bystanders a safe distance away from work
area. Stop using machine if children or
bystanders become a distraction.
I<DFM<8;ALJK@E>KFFCJ% Never leave
adjustment tools, chuck keys, wrenches, etc.
in or on machine—especially near moving
parts. Verify removal before starting!
J<:LI@E>NFIBG@<:<% When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of
them to operate the machine.
=<<;;@I<:K@FE% Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may
pull your hand into the cut.
>L8I;J:FM<IJ% Guards and covers can
protect you from accidental contact with
moving parts or flying debris. Make sure
they are properly installed, undamaged, and
working correctly before using machine.
JK89C<D8:?@E<% Unexpected movement during
operations greatly increases the risk of injury
and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
=FI:@E>D8:?@E<IP% Do not force machine. It
will do the job safer and better at the rate for
which it was designed.
8NBN8I;GFJ@K@FEJ% Keep proper footing and
balance at all times when operating machine.
Do not overreach! Avoid awkward hand
positions that make workpiece control difficult
or increase the risk of accidental injury.
LE8KK<E;<;FG<I8K@FE% Never leave machine
running while unattended. Turn machine off
and ensure all moving parts completely stop
before walking away.
D8@EK8@EN@K?:8I<% Follow all maintenance
instructions and lubrication schedules to
keep machine in good working condition. An
improperly maintained machine may increase
the risk of serious injury.
:?<:B;8D8><;G8IKJ% Regularly inspect
machine for damaged parts, loose bolts,
mis-adjusted or mis-aligned parts, binding,
or any other conditions that may affect safe
operation. Always repair or replace damaged
parts, wires, cords, or plugs before operating
machine.
D8@EK8@EGFN<I:FI;J%When disconnecting
cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the
cord may damage the wires inside. Do not
handle the cord/plug with wet hands. Avoid
cord damage by keeping it away from heated
surfaces, high traffic areas, harsh chemicals,
and wet or damp locations.
<OG<I@<E:@E>;@==@:LCK@<J% If at any time you
are ex
p
eriencin
g
difficulties
p
erformin
g
the
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@EK<E;<;LJ<. This dust collector is only
intended for collecting wood dust and chips
from woodworking machines. DO NOT use this
dust collector to collect metal, dirt, pebbles,
drywall, asbestos, lead paint, silica, liquids,
aerosols, or any flammable, combustible, or
hazardous materials.
?8Q8I;FLJ;LJK% Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
;LJK8CC<I>@<J. Dust from certain woods
may cause an allergic reaction in people and
animals. Make sure you know what type of
wood dust you will be exposed to in case
there is a possibility of an allergic reaction.
N<8II<JG@I8KFI% Fine dust that is too small
to be caught in the filter will be blown into
the ambient air during operation. Always wear
a NIOSH approved respirator during operation
and for a short time after to reduce your risk
of permanent respiratory damage.
<DGKP@E>;LJK% When emptying dust from the
collection container, wear a respirator and
safety glasses. Empty dust away from ignition
sources and into an approved container.
;@J:FEE<:K@E>GFN<IJLGGCP% Turn the
switch OFF, disconnect the dust collector from
the power supply, and allow the impeller to
come to a complete stop before leaving the
machine unattended or doing any service,
cleaning, maintenance, or adjustments.
I<>LC8I:C<8E@E>% Regularly check/empty
the collection bags or drum to avoid the
buildup of fine dust that can increase the
risk of fire. Make sure to regularly clean
the surrounding area where the machine is
operated—excessive dust buildup on overhead
lights, heaters, electrical panels, or other
heat sources will increase the risk of fire.
JLJG<E;<;;LJKG8IK@:C<J8E;@>E@K@FE
JFLI:<J% DO NOT operate the dust collector
in areas where explosion risks are high. Areas
of high risk include, but are not limited to,
areas near pilot lights, open flames, or other
ignition sources.
=@I<JLGGI<JJ@FE% Only operate dust collector
in locations that contain a fire suppression
system or have a fire extinguisher nearby.
@DG<CC<I?8Q8I;J% DO NOT place your hands
or tools near the open inlet during operation
for any reason. The powerful suction could
easily pull them into the impeller, which
will cause serious personal injury or damage
to the machine. Always keep small animals
and children away from open dust collection
inlets.
8MF@;@E>JG8IBJ% DO NOT allow steel or rocks
to strike the impeller—this may produce
sparks. Sparks can smolder in wood dust
for a long time before a fire is detected. If
you accidentally cut into wood containing
tramp metal (nails, staples, spikes, etc.),
immediately turn OFF the dust collector,
disconnect it from power, and wait for the
impeller to stop—then empty the collection
container into an approved airtight metal
container.
FG<I8K@E>CF:8K@FE. To reduce respiratory
exposure to fine dust, locate permanently
installed dust collectors away from the
working area, or in another room that is
equipped with a smoke detector. DO NOT
operate the dust collector in rainy or wet
locations—exposure to water may create
an shock hazard or decrease the life of the
machine.
JK8K@:<C<:KI@:@KP% Plastic dust lines generate
high amounts of static electricity as dust
chips pass through them. Although rare,
sparks caused by static electricity can cause
explosions or fire. To reduce this risk, make
sure all dust lines are thoroughly grounded by
usin
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This machine must be connected to the correct size and
type of power supply circuit, or fire or electrical damage
may occur. Read through this section to determine if an
adequate power supply circuit is available. If a correct
circuit is not available, a qualified electrician MUST install
one before you can connect the machine to power.
A power supply circuit includes all electrical equipment
between the breaker box or fuse panel in the building
and the machine. The power supply circuit used for
this machine must be sized to safely handle the full-
load current drawn from the machine for an extended
period of time. (If this machine is connected to a circuit
protected by fuses, use a time delay fuse marked D.
)
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This machine is prewired to operate on a 240V power
supply circuit that has a verified ground and meets the
following requirements:
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The full-load current rating is the amperage a machine
draws at 100% of the rated output power. On machines
with multiple motors, this is the amperage drawn by the
largest motor or sum of all motors and electrical devices
that might operate at one time during normal operations.
Full-Load Current Rating at 240V ................ 12 Amps
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This machine MUST be grounded. In the event of certain
types of malfunctions or breakdowns, grounding provides
a path of least resistance for electric current to travel—in
order to reduce the risk of electric shock.
Improper connection of the equipment-grounding wire will
increase the risk of electric shock. The wire with green
insulation (with/without yellow stripes) is the equipment-
grounding wire. If repair or replacement of the power
cord or plug is necessary, do not connect the equipment-
grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel
if you do not understand these grounding requirements,
or if you are in doubt about whether the tool is
properly grounded. If you ever notice that a cord or
plug is damaged or worn, disconnect it from power, and
immediately replace it with a new one. Grounding Prong
Current Carrying Prongs
6-20 PLUG
GROUNDED
6-20 RECEPTACLE
=`^li\)% NEMA 6-20 plug & receptacle.
This machine is equipped with a power cord that has an
equipment-grounding wire and NEMA 6-20 grounding plug.
The plug must only be inserted into a matching receptacle
(see =`^li\) that is properly installed and grounded in
accordance with local codes and ordinances.
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We do not recommend using an extension cord with this
machine. Extension cords cause voltage drop, which may
damage electrical components and shorten motor life.
Voltage drop increases with longer extension cords and
the gauge smaller gauge sizes (higher gauge numbers
indicate smaller sizes).
Any extension cord used with this machine must contain a
ground wire, match the required plug and receptacle, and
meet the following requirements:
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=`^li\*% Inventory items (1).
=`^li\+% Inventory items (2).
A
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B C
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The following items are needed, but not included, to
setup your machine.
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• Safety Glasses for Each Person..........................1
• Phillips Head Screwdriver ................................1
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The following is a description of the main components
shipped with the Model W1687. Lay the components out
to inventory them.
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dflek`e^cfZXk`fefek_\dXZ_`e\fi\oXd`e\k_\
gXZbX^`e^dXk\i`XcjZXi\]lccp%FZZXj`feXccpn\gi\$`ejkXcc
Z\ikX`eZfdgfe\ekj]fijX]\ij_`gg`e^%
9fo@em\ekfip=`^li\j*Æ+ Hkp
8% Motor and Impeller Assembly............................1
9% Metal "Y" Outlet............................................1
:% 4-Way Inlet .................................................1
;% Collector (Right)...........................................1
<% Collector (Left) ............................................1
=% Collection & Filtration Bags .............................4
>% Base Plate ..................................................1
?% Quick Release Clamps.....................................4
@% Upper Support Brackets ..................................2
A% Lower Support Brackets ..................................2
B% Rubber Gaskets ............................................3
C% Casters ......................................................4
D% Wide Foam Strips 5 x 42mm (not shown)..............2
E% Narrow Foam Strips 4 x 20mm (not shown) ...........2
?Xi[nXi\Xe[Kffcj
— Hex Wrench 5mm.......................................1
— Open-End Wrench 10/12mm ..........................1
— Flange Bolts 5⁄16"-18 x 1⁄2"........................... 52
— Phillip Head Screws 1⁄4"-20 x 21⁄2" ...................4
— Hex Nuts 1⁄4"-20.........................................4
@em\ekfip
This machine has been carefully packaged for safe
transportation. If you notice the machine has been
damaged during shipping, please contact your authorized
Shop Fox dealer immediately.
LegXZb`e^
-12-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
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=`^li\,% Working clearances.
DXZ_`e\GcXZ\d\ek
N\`^_kCfX[
Refer to the DXZ_`e\Jg\Z`]`ZXk`fej for the
weight of your machine. Make sure that the
surface upon which the machine is placed will
bear the weight of the machine, additional
equipment that may be installed on the
machine, and the heaviest workpiece that will
be used. Additionally, consider the weight of
the operator and any dynamic loading that may
occur when operating the machine.
JgXZ\8ccfZXk`fe
Consider the largest size of workpiece that
will be processed through this machine and
provide enough space around the machine
for adequate operator material handling or
the installation of auxiliary equipment. With
permanent installations, leave enough space
around the machine to open or remove doors/
covers as required by the maintenance and
service described in this manual. J\\Y\cfn]fi
i\hl`i\[jgXZ\XccfZXk`fe%
G_pj`ZXc<em`ifed\ek
The physical environment where your machine is
operated is important for safe operation and the
longevity of its components. For best results,
operate this machine in a dry environment
that is free from excessive moisture, hazardous
chemicals, airborne abrasives, or extreme
conditions. Extreme conditions for this type
of machinery are generally those where the
ambient temperature range exceeds 41°–104°F;
the relative humidity range exceeds 20–95%
(non-condensing); or the environment is subject
to vibration, shocks, or bumps.
<c\Zki`ZXc@ejkXccXk`fe
Place this machine near an existing power
source. Make sure all power cords are protected
from traffic, material handling, moisture,
chemicals, or other hazards. Make sure to leave
access to a means of disconnecting the power
source or engaging a lockout/tagout device.
C`^_k`e^
Lighting around the machine must be adequate
enough that operations can be performed
safely. Shadows, glare, or strobe effects that
may distract or impede the operator must be
eliminated.
:_`c[i\e fi lekiX`e\[ g\fgc\
dXpY\j\i`fljcp`eali\[Ypk_`j
dXZ_`e\%Fecp`ejkXcc`eXeXZZ\jj
i\jki`Zk\[cfZXk`fe%
211⁄2"
491⁄2"
-13-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
J<KLG
KfXjj\dYc\k_\[ljkZfcc\Zkfi#[fk_\j\jk\gj1
(% Place the base upside down on a clean, flat surface
(to avoid scratching the paint.)
)% Attach the casters to the base with (16) 5⁄16"-8 x 1⁄2"
flange bolts, as shown in =`^li\-%
8jj\dYcp
=`^li\-% Installing caster to base.
=`^li\.% Installing caster to base.
m16
m4
*% Turn the base over, align the motor and impeller
with the mounting holes, then secure the assembly
with (4) 5⁄16"-8 x 1⁄2" flange bolts, as shown in =`^li\
.. The intake portion should be near the edge.
+% Place a rubber gasket around the impeller outlet
rim, as shown in =`^li\/.
=`^li\/% Positioning impeller outlet
gasket.
Gasket
-14-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
J<KLG
=`^li\0% "Y" outlet installed.
,% Secure the metal "Y" outlet to the impeller outlet
with (8) 5⁄16"-18 x 1⁄2" flange bolts, as shown in
=`^li\0.
"Y" Outlet
-% With assistance, place one of the rubber gaskets
around the rim of the intake on one of the
collectors, then secure the collector to the metal
“Y” outlet with (8) 5⁄16"-18 x 1⁄2" flange bolts (see
=`^li\(').
Efk\1 K_\Zfcc\ZkfiXkkXZ_\jkf\XZ_jlggfik
YiXZb\k%K_\`ej`[\f]k_\Zfcc\Zkfi`j]lee\cj_Xg\[
Xe[[`i\Zkjk_\X`iXifle[`eXZpZcfe`Zdfk`fe%
=`^li\('% Collector installed.
Collector
"Y" Outlet
Gasket
=`^li\((% Example of collectors installed.
.% Repeat Jk\g- for the other collector. The assembly
should now look similar to =`^li\((.
x 8
m8
-15-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
J<KLG
/% Wrap the wide foam strip around the outside top rim
of the collector, (see =`^li\()).
=`^li\()% Example of installing wide
strip.
0% Trim the excess foam strip so the ends come
together evenly, as shown in =`^li\(*.
=`^li\(*% Example of trimmed wide strip.
('% Secure the narrow foam strip around the outside
bottom rim of the collectors and trim the excess, as
shown in =`^li\(+.
=`^li\(+% Example of trimmed narrow
foam strip.
Narrow
Foam Strip
Foam Strips
Ends Even
-16-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
J<KLG
=`^li\(.%Attaching the upper filter bag.
(+% Hook the top loop of the upper filter bags (with Shop
Fox logo) over the upper bag supports, as shown in
=`^li\(..
=`^li\(-% Mounting collector to brackets.
()% Place an upper bag support over a collector support
and secure it to the collector with (2) 5⁄16"-18 x 1⁄2"
flange bolts, as shown in =`^li\(-.
(*% Repeat Jk\g() for the other collector, collector
support and upper bag support.
Upper Bag Support
Collector
Support
Collector
m)
=`^li\(,% Installing collector support.
((% Align each of the collector supports with the
mounting holes on the base, as shown in =`^li\(,,
then secure them in place with (4) 5⁄16"-18 x 1⁄2"
flange bolts. Collector
Support
m4
-17-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
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(,% Fasten the upper and lower bags to the collector
using the quick-release clamps, as shown in =`^li\
(/.
Efk\1;FEFK]fiZ\k_\ZcXdg%@]`kn`ccefkZcfj\#
Z_ffj\k_\e\okefkZ_fm\i#k_\eZcXdg`egcXZ\%
Clamp
=`^li\(/% Securing lower collection
bag.
(-% Insert the inlet over the impeller intake hole.
(.% Secure the inlet in place with the Phillips head screw
(see =`^li\(0).
=`^li\(0% Inlet secured.
Gfn\i:fee\Zk`fe
After you have completed all previous setup instructions
and circuit requirements, the machine is ready to be
connected to the power supply.
To prevent accidental damage to the power cord, make
sure it is kept away from potential damage sources at
all times—whether connected or not. Potential damage
sources include high traffic areas, sharp objects, heat
sources, harsh chemicals, water, damp areas, etc. To
avoid unexpected startups or property damage, use the
following steps whenever connecting or disconnecting the
machine.
:fee\Zk`e^Gfn\i
(% Turn the machine power switch F==.
)% Insert the power cord plug into a matching power
supply receptacle. The machine is now connected to
the power source.
;`jZfee\Zk`e^Gfn\i
(% Turn the machine power switch F==.
)% Grasp the molded plug and pull it completely out of
the receptacle. Do not pull by the cord as this may
damage the wires inside.
Screw
-18-
Df[\cN(-/.=fiDXZ_`e\jD]^%J`eZ\0&((
J<KLG
Once assembly is complete, test run your machine to
make sure it runs properly and is ready for regular
operation.
The test run consists of verifying the following: 1) The
motor powers up and runs correctly, and 2) the safety
disabling mechanism on the switch works correctly.
If, during the test run, you cannot easily locate the source
of an unusual noise or vibration, stop using the machine
immediately, then review KiflYc\j_ffk`e^ on GX^\*,.
If you still cannot remedy a problem, contact our Tech
Support at (360) 734-3482 for assistance.
Kfk\jkilek_\dXZ_`e\#[fk_\j\jk\gj1
(% Make sure you understand the safety instructions
at the beginning of the manual, and verify that the
machine is setup properly.
)% Ensure all tools and objects used during setup are
cleared away from the machine.
*% Connect the machine to the power source.
+% Verify that the machine is operating correctly by
turning the machine FE.
— When operating correctly, the machine runs
smoothly with little or no vibration or rubbing
noises.
— Investigate and correct strange or unusual noises
or vibrations before operating the machine further.
Always disconnect the machine from power when
investigating or correcting potential problems.
,% Turn the machine F==.
-% Remove the switch disabling key (see =`^li\)').
.% Try to start the machine with the paddle switch.
— If the machine [f\jefk start, the switch disabling
feature is working as designed.
— If the machine [f\j stars, immediately stop the
machine. The switch disabling feature is not
working correctly. Call Tech Support for help.
K\jk Ile
=`^li\)'% Removing switch key from
paddle switch.
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`ealip%
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