Baumatic BHG602TCSS User manual

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BHG602SS 4 burner gas hob.
BHG602TCSS 4 burner gas hob
with thermocouples.

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User Manual for your Baumatic
BHG602SS 4 burner gas hob.
BHG602TCSS 4 burner gas hob with
thermocouples.
NOTE: This User Instruction Manual contains important
information, including safety & installation points, which will
enable you to get the most out of your appliance. Please keep it
in a safe place so that it is easily available for future reference; for
you or any person not familiar with the operation of the appliance.
DD 09/12/08

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Contents
Environmentalnote 4
Important safety information 5 – 7
Specifications 8
Product & Aperture dimensions 8
Product specifications 8
Standard accessories 8
Electricaldetails 8
Gasdetails 9
Gashobsurfacelayout 9
Using the gas hob 10
Beforefirstuse 10
Turningthehobon 10
Turning the hob on (BHG602TCSS) 11
Energy saving tips 11 – 12
Cleaning 12
Cleaning the hob top 12
Aftereachuse 12
Cleaning the hob burners 12 – 13
Installation 13
Positioning 14
Unpacking the appliance 15
Installing the appliance 15 – 17
Gasconnection 17
Ventilation requirements 18
Gas Safety (Installation and Use) Regulations 19
Gas Adjustment (Conversion to LPG) 20
Minimum flow adjustment for hob gas taps 21
Gastapmaintenance 22
Electricalconnection 23
Replacing the mains supply cable 23
My appliance isn’t working correctly 24
Contactdetails 25

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Environmental note
oThe packaging materials that Baumatic uses are environmentally
friendly and can be recycled.
oPlease discard all packaging material with due regard for the
environment.

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Important safety information
Your safety is of the utmost importance to Baumatic.
Please make sure that you read this instruction booklet
before attempting to install or use the appliance. If you
are unsure of any of the information contained in this
booklet, please contact the Baumatic Advice Line.
General Information
oThis appliance is designed for domestic household use and for
the cooking and frying of domestic foodstuffs.
oIMPORTANT: The adjacent furniture and all materials used in
the installation must be able to withstand a minimum
temperature of 85°C above the ambient temperature of the
room it is located in, whilst in use.
oCertain types of vinyl or laminate kitchen furniture are
particularly prone to heat damage or discolouration at
temperatures below the guidelines given above.
oAny damage caused by the appliance being installed in
contravention of this temperature limit, will be the liability of
the owner.
oYour new appliance is guaranteed against electrical or
mechanical defects, subject to certain exclusions that are noted
in Baumatic’s Conditions Of Guarantee. The foregoing does not
affect your statutory rights.
oThe use of this appliance for any other purpose or in any other
environment without the express agreement of Baumatic Ltd.
will invalidate any warranty or liability claim.
oYou should not use this appliance to store items on or as a work
surface.
oNo modifications to the appliance are permitted by Baumatic Ltd.
oYou should not store or place flammable or highly flammable
liquids/materials on top of or near the appliance. Items made
from aluminium, plastic or plastic film should also be kept away
from the appliance, as they may fuse to the surface.
oRepairs may only be carried out by Baumatic Service
Engineers or their authorised service agent.

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Child Safety
oBaumatic strongly recommend that babies and young children
are prevented from being near to the appliance and not allowed
to touch the appliance at any time. During and after use, all
surfaces will become hot.
oIf it is necessary for younger family members to be in the
kitchen, please ensure that they are kept under close supervision
at all times.
oOlder children should only be allowed to utilise the appliance
when supervised.
General Safety
The appliance should only be installed and connected by a
CORGI registered installer.
Care should be taken to ensure that the units and work surfaces
that you build the appliance into, meet with the relevant
standards.
During use
Any film or stickers that are present on the hob surface when it
is delivered should be removed before use.
Care should be used when utilizing the appliance, otherwise
there is a risk of burns being caused.
oYou should not allow the electrical connection cables to come
into contact with the hob surface when it is hot or any hot
cookware.
oIf fat and oil overheats, then it can ignite extremely quickly. For
this reason, when cooking with fat and oil the appliance should
not be left unattended.
Make sure that all of the cooking zones are switched off after
use.
Cleaning
oCleaning of the hob should be carried out on a regular basis.
oIMPORTANT: Before attempting to clean the appliance, it
should be disconnected from the mains and cool.

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oGreat care should be taken whilst using this appliance and when
following the cleaning procedure.
oYou should not use a steam jet or any other high pressure
cleaning equipment to clean the appliance.
Installation
This appliance must be correctly installed by a
CORGI registered installer, strictly in accordance
with the manufacturer’s instructions and the
relevant British Standards. Please see the specific
section of this booklet that refers to installation.
oBaumatic Ltd. declines any responsibility for injury or
damage, to person or property, as a result of improper
use or installation of this appliance.
oIf the appliance is being used in a Leisure Accommodation
Vehicle, the requirements of N 721 MUST be followed.
oBaumatic Ltd. DO NOT recommend that this appliance is
installed on any type of marine vessel.
Declaration of conformity
This appliance complies with the following European Directives:
-73/23/EEC dated 19/02/1973 Low Voltage Directive.
-89/336/EEC dated 03/05/1989 EMC Directive inclusive of
Amending Directive 92/31/EEC.
-93/68/EEC dated 22/07/1993 CE Marking Directive.
-89/109/EEC dated 25/01/1992 Materials that can touch food.
-90/396/EEC Gas Products.
-EN60335-1, EN60335-2, EN301-1 Safety Standards.
The manufacturer declares that the hob is built using certified
materials and requires the appliance to be installed in accordance with
the standards currently in force. This appliance must be used by a
trained person for domestic purposes only.

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Specifications
Product dimensions: Aperture dimensions:
Height: 510 mm Height: 480 mm
Width: 595 mm Width: 560 mm
Depth: 35 mm
Product specifications:
o1 x 3.00 kW rapid burner
o2 x 1.65 kW semi-rapid burners
o1 x 1.00 kW auxiliary burner
oSide control operation
oEnamelled pan stands
oUnderknob auto ignition
oFlame failure safety device on each burner (BHG602TCSS
only).
Standard accessories:
oLPG conversion jets
Electrical details
Rated Voltage: 230 Vac 50 Hz
Supply Connection: 3 A (double pole switched fused outlet with
3mm contact gap)
Max Rated Inputs: 0.8W
Mains Supply Lead: 3 core x 0.75mm²

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Gas details
Connection: Rp ½ (ISO R7), the gasket is not required
Type: Natural Gas (20mbar),
Alternative LPG G30(28-30/37 mbar)
to order.
Gas hob surface layout
1 x 1.65 kW
Semi-rapid
burner
1 x 1.65 kW
Semi-rapid
burner
1 x 3.00 kW
rapid
burner
1 x 1.00 kW
AUXILLARY
burner
CONTROL
KNOBS

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Using the gas hob
Before first use
IMPORTANT: You should clean the hob surface (see
“Cleaning and maintenance” section).
Turning the hob on
The following symbols will appear on the control panel, next to each
control knob:
Black circle: gas off
Large flame: maximum setting
Small flame: minimum setting
oThe minimum setting is at the end of the anti-clockwise rotation
of the control knob.
oAll operation positions must be selected between the maximum
and minimum position.
oNever select a knob position between the maximum and off
position.
oThe symbol on the control panel, next to the control knob will
indicate which gas burner it operates.
oPress in and turn the appropriate control knob anti-clockwise to
the large flame symbol.
oThe ignition spark will operate, you should hold down the knob
until the flame on the burner has lit.
oTo regulate the flame, you should continue turning the control
knob anti-clockwise until the flame is at a suitable level. The
operating position MUST be at a position between the maximum
and minimum position.
oTo turn the burner off, turn the control knob fully clockwise to
the gas off position.
oIn case of power failure, the burners can be lit by carefully using
a match.

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Turning the hob on (BHG602TCSS)
oThis particular appliance is fitted with a thermocouple safety
device on each burner, which is designed to stop the flow of gas
to the burner head in the event of the flame going out.
oTo light a burner, press in and turn the appropriate control knob
anti-clockwise to the large flame symbol.
oThe ignition spark will operate, you should hold down the knob
for 20 seconds after the flame on the burner has lit.
oTo regulate the flame, you should continue turning the control
knob anti-clockwise until the flame is at a suitable level. The
operating position MUST be at a position between the maximum
and minimum position.
oTo turn the burner off, turn the control knob fully clockwise to
the gas off position.
oIn case of power failure, the burners can be lit by carefully using
a match.
Energy saving tips
PANS
BURNERS Φmin Φmax
RAPID 200mm 240mm
SEMIRAPID 160mm 200mm
AUXILIARY 60mm
(with reducer) 140mm
oThe diameter of the bottom of the pan should correspond to that
of the burner.
oThe burner flame must never extend beyond the diameter of the
pan.
oUse flat bottomed pans only
oWhen possible, keep a lid on the pan whilst cooking.
oCook vegetables with as little water as possible, to reduce
cooking times.

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IMPORTANT: Always place pans centrally over the hob burners and
position them so that the handles cannot get accidentally caught or
knocked off. You should also make sure that the handle is not over one
of the other hob burner flames.
Cleaning
Cleaning operations must only be carried out when
the hob is cool.
The appliance should be disconnected from your
mains supply before commencing any cleaning
process.
Cleaning the hob top
Any residues that are left on the hob top surface from cleaning
agents will damage it. You should remove any residues with
water and a little washing up.
Abrasive cleaners or sharp objects will damage the hob surface;
you should clean it using water and a little washing up liquid.
Although it is easier to clean some deposits whilst the hob
surface is still warm. Make sure that the hob surface, pan
supports and hob burners have all cooled sufficiently
before you attempt to touch them.
After each use
oRemove the pan supports and wipe the appliance over with a
damp cloth and a little washing up liquid.
oDry the appliance by rubbing the surface with a soft, clean cloth.
Cleaning the hob burners
The hob burners should be cleaned once a week or more frequently if
they get soiled.
oIMPORTANT: Make sure that the hob surface, pan supports and
hob burners have cooled before you attempt to touch them.
oRemove the hob burners by pulling them upwards and away
from the hob top.

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oSoak them for about ten minutes in hot water and a little
detergent.
oAfter cleaning and washing them, wipe and dry them carefully.
oBefore placing the burners back on the hob top, make sure that
the gas jet is not blocked.
oIMPORTANT: Make sure that you reassemble the burners in the
original way.
Installation
The installation must be carried out by a CORGI
registered installer, in accordance with the current
version of the following.
oGas safety Regulations (Installation & Use)
oBuilding Regulations (issued by the Department of Environment)
oBuilding Standards (Issued by the Scottish Development
Department)
oIEE Wiring Regulations
oElectricity at Work Regulations BS 6172
oInstallation of Domestic Gas Cooking Appliances (if necessary,
BS 5482 Installation of Domestic LPG Appliances)
oBS 5440 Installation of Flues and Ventilation for Gas Appliances
oBaumatic Ltd Installation Instructions

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Positioning
The adjacent furniture must be able to withstand a
minimum temperature rise of 85°C above the ambient
temperature of the room it is located in, during
periods of use.
oThis appliance can be located in a kitchen, a kitchen diner or a
bed sitting room. IMPORTANT: The appliance must not be
installed in a bathroom or shower room.
This appliance is classified as Class 3 and therefore is to be built into a
kitchen unit (depending on size) or 600mm worktop, providing the
following minimum distances are allowed:
o55 mm from the rear edge of the hob to the wall behind.
o100 mm from the side edges of the hob and any adjacent walls
or cabinets.
o700 mm between the highest point of the hob surface (including
the burners) and the underside of any horizontal surface directly
above it.
o400 mm between the hob surface, providing that the underside
of the horizontal surface is in line with the outer edge of the hob.
If the underside of the horizontal surface is lower than 400 mm,
then it must be at least 50 mm away from the outer edges of
the hob.

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Unpacking the appliance
When unpacking the appliance please check that the following items
are contained within the packaging:
1 x Baumatic hob
2 x Pan supports
4 x Burner assemblies
1 x Installation and instruction manual
1 x Baumatic guarantee card
4 x Fixing screws
4 x Clamps
1 x Sealing strip
4 x LPG jets
1 x Self-adhesive label for amending the Gas Category on the
appliance’s rating plate (required if the LPG conversion kit is used).
Installing the appliance
oCut a hole in the worktop that corresponds with the drawings
shown above.
oIMPORTANT: You must have a gap of at least 25 mm between
the underneath of the appliance and any surface that is below it.

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oCarefully turn the hob upside down and place it on a cushioned
mat.
oApply the sealing strip (A) provided around the edge of the
appliance.
oThe protective covering must be removed from both sides.
oDo not leave a gap in the sealing agent or overlap the thickness.
oIMPORTANT: Do not use a silicon sealant to seal the appliance
against the aperture. This will make it difficult to remove the hob
from the aperture in future, particularly if it needs to be
serviced.
(A) Sealing strip
(B) Clamp
(C) Screw

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oPlace the clamp (B) over the holes that match the size of the
screws. There are one set of screw holes in each corner of the
hob. Slightly tighten a screw (C) through the clamp (B) so that
the clamp is attached to the hob, but so that you can still adjust
the position of it.
oCarefully turn the hob back over and then gently lower it into the
aperture hole that you have cut out.
oOn the underneath of the hob, adjust the clamps into a position
that is suitable for your worktop. Then fully tighten the screws
(C) to secure the hob into position.
Gas connection
This appliance must be installed by a competent
person in accordance with the current versions of
the following UK (United Kingdom) or ROI (Republic
of Ireland) Regulations and Safety Standards or
their European Norm Replacements.
Important information
oThis cooker is supplied to run on natural gas only and cannot
be used on any other type of gas without modification.
oConversion for use on LPG and other gases must only be
undertaken by a qualified person. For information on the use of
other gases, please contact the Baumatic Technical Department.
oThe cooker must be installed by a qualified person, in
accordance with the current edition of the Gas Safety
(Installation and Use) (Amendment) Regulations and the
relevant building/I.E.E. Regulations.
oFailure to install the appliance correctly could invalidate
Baumatic’s guarantee and lead to prosecution under the
regulations quoted above.
oIn the UK, CORGI registered installers are authorised to
undertake the installation and service work, in compliance with
the above regulations.

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Ventilation requirements
oThe room containing the cooker should have an air supply in
accordance with the current edition of BS 5440: Part 2:
oThe room must have opening windows or equivalent; some
rooms may also require a permanent vent.
oIf the room has a volume between 5 and 10m³, it will require an
air vent of 50cm² (effective area). Unless it has a door which
opens directly to the outside.
oIf the room has a volume of less than 5m³, it will require an air
vent of 100cm² (effective area).
oIf it is installed in a room with a volume that exceeds 11m³, then
no air vent is required.
oIf there are any other fuel burning appliances in the same room
the current edition of BS 5440: Part 2: should be consulted to
determine air vent requirements.
oEnsure that the room containing the cooker is well ventilated,
keep natural ventilation holes or install a mechanical ventilation
device (mechanical cooker hood).
oProlonged intensive use of the appliance may call for additional
ventilation, either by the opening of a window, or by increasing
the level of the mechanical ventilation device (where present).
oThis hob is not fitted with a device for discharging the products
of combustion. Ensure that the ventilation rules and regulations
are followed.
oThe walls behind and near the hob should be resistant to heat,
steam and condensation.
oRemember that the quantity of air necessary for combustion
must never be less than 2m³/h for each kW of power (see total
power in kW on the appliance rating plate).

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Gas Safety (Installation and Use) Regulations
IMPORTANT: The appliance MUST be connected to the gas
supply by use of a 15 mm x ½” female coupler, seal, copper
pipe and an isolation tap fitted in an easily accessible position.
oIt is the law that all gas appliances are installed by competent
persons in accordance with the current edition of the Gas Safety
Installation and Use Regulations.
oIt is in your interest and that of safety to ensure compliance with
the law.
oIn the UK, CORGI registered installers work to safe standards of
practice. The hob must also be installed in accordance with
the current edition of BS 6172. Failure to install the cooker
correctly could invalidate the warranty, liability claims and lead
to prosecution.
oPut the gas seal inside of the 15 mm x ½” female coupler.
oFully tighten the 15 mm x ½” female coupler and seal onto the
gas rail.
oIMPORTANT: The female coupler must be positioned the right
way up, as shown in the picture above.
oGas pressure may be checked on a semi-rapid hob burner.
Remove the appropriate injector and attach a test nipple. Light
the other burners and observe that the gas pressure complies
with the gas standards in force.
oIMPORTANT: On completion carry out a gas soundness
test.

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Gas adjustment (Conversion to LPG)
All work must be carried out by a CORGI registered
engineer.
IMPORTANT: Always isolate the cooker from the electricity
supply before changing the injectors and/or adjusting the
minimum flow of the burners.
oRemove the pan-stands, burners and
flame spreaders (A).
oUnscrew the injector (B) and replace it
with the stipulated injector for the new gas
supply (see table below).
GENERAL INJECTORS TABLE
Power WattKind of gas Nozzle
mm/100
Burners
Position-Type max.
min.
129 -Rapid 3000 750
97 -Semi rapid 1750 440
NATURAL 72 -Auxiliary 1750
300
87 -Rapid 3000 750
65 -Semi rapid 1750 440
L.P.G 52 -Auxiliary 1000
300
oReassemble all the burners carefully; in particular you should
make sure that the flame spreader is correctly placed on the
burner.
oIMPORTANT: The minimum flow adjustment process must
be completed before the appliance is next used.