Baxi HELIS MI 1200 User manual

1 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Réf. : BA - 10777 - GB-CZ-HU-PL-RO-RU - 0
04 / 07
HELIS MI 1200
MANUAL
OIL BURNER
CONTENTS
1 Description
2 Characteristics
3 Fitting the burner to the boiler
4 Determining the oil feed pipe diameter
5 Connections
6 Commissioning
7 Annual maintenance
8 Trouble shooting
9 Operating problems
10 LMO 14 programming unit
11 Wiring diagrams
12 Part list
13 Exploded view
14 Application on the BAXI boiler
INSTRUKCJA TECHNICZNA
PALNIK OLEJOWY
SPIS TRESCI
1 Prezentacja
2 Dane techniczne
3 Monta¿ palnika na kotle
4 Okreœlenie œrednic przewodów
zasilania olejem
5 Pod³¹czenia
6 Uruchomienie
7 Konserwacja roczna
8 Usuwanie usterek
9 Usterki dzia³ania
10 Blok aktywny LMO 14
11 Schematy elektryczne
12 Lista czêœci sk³adowych
13 Schemat pogl¹dowy
14 Zastosowanie w kot³ach BAXI
NÁVOD
GÁZOLAJ ÉGÕFEJ
TARTALOM
1 Popis
2 Charakteristiky
3 Montáž hoøáku na kotel
4 Stanovení svìtlosti potrubí napájení
topným olejem
5 Napojení
6 Uvedení do provozu
7 Roèní prohlídka
8 Provozní závady
9 Odstraòování poruch
10 Aktivní blok LMO 14
11 Elektrická schémata
12 Seznam dílù
13 Rozložený pohled
14 Použití hoøáku u kotlù BAXI
NOTÃ
HOØÁK NA TOPNÝ OLEJ
OBSAH
1 Prezentare
2 Caracteristici
3 Montarea arzãtorului pe cazan
4 Stabilirea diametrelor conductelor de
alimentare cu combustibil lichid
5 Racorduri
6 Punerea în funcþiune
7 Întreþinerea anualã
8 Incidente în timpul funcþionãrii
9 Depanare
10 Blocul activ LMO 14
11 Scheme electrice
12 Listã componente
13 Vedere explodatã
14 Montarea arzãtorului la centralele BAXI
HAZNÁLATI UTASÍTÁS
ARZÃTOR COMBUSTIBIL LICHID
CUPRINS
1 Bemutatás
2 Jellemzõk
3 Az égõfej rászerelése a kazánra
4 A gázolaj adagoló csõ átmérõjének
meghatározása
5 Csõcsatlakozás
6 Üzembe helyezés
7 Évenkénti karbantartás
8 Üzemzavar
9 Javítás
10 LMO 14 aktív blokk
11 Elektronikus vázlat
12 Alkatrészlista
13 Robbantott ábra
14 Égõfej rászerelése a BAXI kazánra
ÒÅÕÍÈ×ÅÑÊÎÅ ÐÓÊÎÂÎ ÄÑÒÂÎ
Ì À ÇÓÒÍÀß ÃÎÐÅËÊÀ
ÑÎ ÄÅÐÆÀÍÈÅ
1 Îïèñàíèå
2 Õàðàêòåðèñòèêè
3 Ì î í òàæãîðåëêè íà êî òëå
4 Îïðåäåëåíèå äèàìåòðîâ
òðóáîïðîâîäîâ ïîäà÷è ìàçóòà
5 Ñîåäèíåíèÿ
6 Ââîäâýêñïëóàòàöèþ
7 Åæåãî äíîå òåõíè÷åñêî å
îáñëóæèâàíèå
8 Óñòðàíåíèå íåèñïðàâíîñòåé
9 Âîç ì îæíûå íåèñïðàâíîñòè
10 Àêòèâíûé áëîê LMO 14
11 Ýëåêòðè÷åñêèå ñõå ì û
12 Ïåðå÷åíü ñîñòàâëÿþùèõ ÷àñòåé
13 Ïðîñòðàíñòâåííîå èçîáðàæåíèå
äåòàëåé
14 Èñïîëüçîâàíèå ãîðåëêè íà êî òëàõ BAXI

3 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
1 DESCRIPTION
This equipment complies with the following EC Directives:
- 73/23 Low Voltage
- 89/336 Electromagnetic compatibility
- 89/392 Machines
- 97/23 Pressure vessels (Article 3.3).
The burner should be fitted to the front of the boiler and
comprises:
- the burner head, inside the combustion chamber
- the air and fuel distribution system, outside the boiler
under a cover
The main parts of the burner are listed in the following
table and identified on the photograph below (without
cover).
Burner units are delivered in a package containing:
- a burner.
- pack of fittings comprising:
. fixing flange
. gasket
. nuts, bolts and washers
. nozzle
. wrench
. two hoses
. two nipples
. one electric connector
- documentation pack (instructions, boiler room plate,
warranty card, quality monitoring card).
This burner was designed to operate with domestic
fuel with viscosity at 20°C of between 2 and 7.5 cSt.
It is known that fuel viscosity greatly varies at low
temperatures. It is recommended that the tank and fuel
inlet and return pipes are protected against the cold.
Fuel of 5 cSt viscosity at 20°C switches to 10 cSt
viscosity at 0°and 15 cSt viscosity at -10°. Nozzle
spraying and flow are then fully changed and there is
a risk of clogging and breakdown.
V
T
H
DABLC
SJ
U
G
I1
W
I
OR
M
K
Q
N
P
FE
1.2 One stage burner
Item Description Item Description
A Mounting screw for rear casing (4) L Line position setting screw (stabilizer / flare)
B Photoconductive cell M Oil vacuum connector
C Head air pressure connector N Oil suction
D Programming unit O Intake
E Programming unit base + connectors P Oil tank return
F Electric igniter Q Oil pressure setting screw
G Cover support square and maintenance position R Pump filter
H Oil solenoid valve S Electric motor starter condenser
I Maintenance position housing N° 1 T Electric motor
I1 Maintenance position housing N°2 U Intake locking screw
J Oil pump V Air flap setting button
K Oil pressure connector W Protective mesh

4 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
2 CHARACTERISTICS
2.1 Mechanical
Ø 114.3
249.8
303
80.8
330.6
LP
Penetration Weight (kg) L P
Net Gross Min. Max. Min. Max.
Std 10.62 12.12 368 391.8 95 150
ML 11.24 17.48 368 541.8 95 300
Rep. Désignation Rep. Désignation
A Mounting screw for rear casing (4) M Oil vacuum connector
B Photoconductive cell N Oil suction
C Head air pressure connector O Intake
D Programming unit P Oil tank return
E Programming unit base + connectors Q Pressure regulator 1st stage
F Electric igniter Q1 Pressure regulator 2nd stage
G Cover support square and maintenance position R Pump filter
H Oil lock solenoid valve S Electric motor starter condenser
H1 Oil opening solenoid valve T Electric motor
I Maintenance position housing N° 1 U Intake locking screw
I1 Maintenance position housing N°2 V Air servo motor
J Oil pump W Protective mesh
K Oil pressure connector Y Connector regulating thermostat (R2)
L Line position setting screw (stabilizer / flare)
1.2 Two stage burner
V
U
H
D
ABLC
SJ
O
G
I
W
H1
Y
I1
T
FE
Q1
N
P
R
M
K
Q

5 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
2.2 Plant curve
2.3 Electrical
2.4 General specifications and bruner fittings
Heating chamber pressure in mbar
80 85 90 100 110 120 130 140 150152 160
Heat output in kW
1,6
1,4
1,2
1,0
0,8
0,6
0,4
0,2
0,0
85 114
144
Model Rating Nominal current Surge current
1 stage burner 2 stage burner
Motor EB 95 C 28-2 EB 95 C 35-2 169 W 0.84 A 2.4 A
Oil pump BFP 31 L3 BFP 52 E L3 9 W 0.04 A
Electronic igniter EBI EBI 60 VA 0.25 A
Programming unit LMO 14 LMO 24 12 VA 0,05 A
Air servo motor SQN 71 6 VA
Model "1200 1 stage" Model "1200 2 stage"
Nominal heat output – Max / Min (kW) 85 to 152
Boiler power range (kW) 78 to 140
Oil flow – Max – Min (kg / hr) 7.2 to 12.8
Nozzle DELAVAN Type 60° B Type 60° BW
Motor AEG EB 95C 28-2 EB 95 C 35-2
Fan FERGAS KNA-E 133 x 52 R
Programming unit SIEMENS LMO 14 111 B2 LMO 24 111 A2
Cell SIEMENS QRB 1B
Electronic igniter DANFOSS EBI 052F0030
Air servo motor SIEMENS SQN 71
Oil pump DANFOSS BFP 31 L3 BFP 52 E L3
Oil pump gearing flow 45 l / h (at 10 bar)
Pump pressure on delivery 12 bar
Fuel Domestic oil
Voltage / frequency Single phase 230 V 50 Hz

6 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
3.1 Front plate preparation
- Drill the boiler plate as shown in the above figure
(complying with EN 226). The flange accepts drilling
diameters between 140 and 150mm.
3.2 Fitting the burner on the boiler
- Fit the fixing pins as shown in the above figure.
- Fit the burner fixing flange on the front plate by inserting
the gasket and following the “HIGH” position. Thread
the 4 HM 8 x 25 screws with flat M8 washers (fittings
pack) in the holes reference W. Tighten the 4 screws
by hand (do not lock the 2 upper screws).
- Fit the burner on the boiler complying with the dimen-
sions recommended by the boiler maker for the nozzle
to penetrate the heating chamber, but keep 20mm at
least between the door and the end of the flare (see
above figure). Tighten the flange nut (No.13 hex head
wrench) then the 4 flange fixing screws on the front
plate. (No.13 flat wrench)
- Take off the burner cover by unscrewing the fixing screw.
- Take down the back half casing by unscrewing the 4
screws reference A and put it in the maintenance
position (see § 7).
- Fit the flexible to the oil pipes, and be carefull to oil
intake (item N) and oil return (item P).
3.3 Nozzle selection and fitting
Burners are supplied with nozzles not fitted (in the fittings
pack):
. DELAVAN 60°B (one stage burner)
. DELAVAN 60°B (two stage burner)
If it does not correspond to the wanted boiler power, re
place it (see table below).
Always comply with the nozzle types shown in the table
below that correspond to solid cone ones.
3.4 Spraying angle
To specify the heating chamber, its depth L may be
measured (between the heating chamber bottom and the
door insulation) and the smallest dimension in width or
height: D, and use the L / D ratio.
- short heating chambers (L / D less than 1.3) choose a
60° nozzle.
- long heating chambers (L / D over 1.3) choose a 45° nozzle.
Combustion quality alone shall validate sound nozzle
selection. If in doubt try different discharges and different
angles if you have them. Preferably go for the widest
angle and smallest discharge. Make do with a 60° angle
for lines not reheated.
Follow the steps described in paragraph 7 (Annual mainte-
nance) for fitting the nozzle.
3 CALCULATING OIL FEED PIPE DIAMETERS
M 8
308 mm min.
X
Ø 170 à 180 Ø 120 à 130
45°
45°
M 8
20 mm mini
One stage burner
Two stage burner
DELAVAN 60° W nozzle / assumed 7° C tank temperature
Nozzle reference (GPH) 1.25 1.35 1.50 1.75 2.00 2.25
Pump pressure (bar) 21.5 24.5 21.0 24.5 20.0 24.5 18.0 24.5 19.0 24.5 19.5 22.0
Burner heat output (kW) 85 91 91 98 98 109 109 126 126 143 144 152
92% output boiler power (kW) 78 83 84 90 90 100 100 116 116 132 132 140
DELAVAN 60° W nozzle / assumed 17° C tank temperature
Pump pressure (bar) 20.0 24.5 20.0 24.5 18.5 24.5 19.0 24.5 19.5 24.0
Burner heat output (kW) 85 94 94 104 105 120 121 137 137 152
92% output boiler power (kW) 78 86 86 95 96 111 111 126 126 140
DELAVAN 60° B nozzle / assumed 10° C tank temperature
Nozzle reference (GPH) 1.75 2.00 2.25 2.50 2.75 3.00
Pump pressure (bar) 10.5 13.5 10.5 12.5 10 13 10.5 13 11 13 11 11.5
Burner heat output (kW) 85 97 97 106 106 121 121 135 136 148 149 152
92% output boiler power (kW) 79 89 89 97 98 111 112 124 125 136 137 140
DELAVAN 60° B nozzle / assumed 17° C tank temperature
Pump pressure (bar) 11.5 13.5 10.5 12.5 10 13 10.5 13 11 13 11 12.5
Burner heat output (kW) 85 92 92 101 101 115 115 128 129 141 142 152
92% output boiler power (kW) 78 85 85 93 93 106 106 118 119 130 130 140

7 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
4.2 Double pipe under load
4.3 Legend
H Level difference between pump and tank
d Internal diameter of pipes in mm
a Suction valve
b Check valve
d Stop valve
D Max height = 20m
e Nonreturn valve
f Anti-siphon safety valve
t Filling tee
4 FITTING BURNER TO BOILER
H
a
tb d
bft
a
H
e
d
D
Feed pipe diameters depend on feed methods, their
lengths and level differences between the pump and tank.
The selection of the diameter of pipes given in the following
tables allows for 4 bends, a stop valve and nonreturn valve
being installed.
IMPORTANT:Provide enough clearance (according to hose
lengths) for maintenance positioning when fixed pipes are
being installed.
There are two possible fuel feed methods.
4.1 Double suction pipe
5 CONNECTIONS
- Connect the fuel hoses between the fuel pump and
feed pipes. Comply with the suction (reference N) and
tank return (reference P).
- Connect the electric boiler connector to the program-
ming unit base after checking that its wiring complies
with the diagram opposite.
- If the electric boiler connector is not a European DIN
4791 connector compatible with the programming unit
connector, take the male connector delivered with the
burner and wire it instead of the boiler connector in
accordance with the diagram opposite.
- It is essential to comply with the phase and neutral
positions (if necessary make a neutral with a circuit
separation transformer).
CAUTION: The electrical installation shall comply with current
safety standards.
B4 S3 T2 T1 N L1
Hour counter
Alarm
Thermostat
Neutral
Earth
Phase
Pipe length “L”
Level difference “H” (m)
d (mm) 0 0,5 1 2 3 4
Ø 6 10 9 7 4 1 0
Ø8 3733281910 0
Ø 10 95 84 73 50 27 5
Ø 12 150 150 150 107 60 13
Pipe length “L”
Level difference “H” (m)
d (mm) 0 0,5 1 2 3 4
Ø6 101213161922
Ø8 374247566574
Ø 10 95 107 118 140 150 150
Ø 12 150 150 150 150 150 150
Check the position of the factory set electrodes complying with the figure below.
- Check that the fan turns freely.
- Connect the back half casing and front plate with the 4 screws (reference A).
4
3 ± 0,3
3

8 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
- Fit a vacuum gauge (-1 to 0 bar) to the pump vacuum
connector (reference M).
- Fit a U shaped pipe or sloping pipe (0 to 4 mbar) to the
head air pressure connector (reference C).
- Prepare the darkening index (ST), smoke temperature,
and CO2measuring equipment as well as the smoke
sampling hole in the smoke flue.
6.4 Air presetting (burner shut down)
Burners are delivered with the following settings that
correspond to the size of nozzle delivered .
One stage burner
Two stage burner
6 START UP
6.1 Preliminary checks
- Check that the burner specifications are absolutely
equivalent to the fuel and boiler specifications.
- Check type of electric current available in the boiler room
(it shall be 230V » + earth).
- Check that the plant is full of water.
- Check oil level in the tank.
- Check that valves are open.
6.2 Pump starting
- Fill the pipes between the tank and burner either by
gravity if there is a filling “Tee”, or by starting the pump.
- Unscrew the pressure connector (reference K), insert a
flexible pipe and start the burner. When the fuel reaches
the pressure connector, stop the burner and screw up
the pressure connector. Avoid running the burner too
long without fuel in order not to damage the pump.
6.3 Fitting the measuring instruments
- Fit a pressure gauge (0 to 15 bar) to the pump pressure
connector (reference K).
One stage burner
Two stage burner
One stage burner
- Head air setting (oil line)
Boiler power setting: using a No. 4 hex head wrench,
turn the setting screw reference L, one way or the
other according to the setting desired.
- Internal air flow setting (regulator)
Boiler power setting: using a No.4 hex head wrench,
turn the setting button reference V, one way or the
other according to the setting desired. Notches on
the button and casing are for locking the button in
position.
- Suction air setting (intake)
Boiler power setting: unscrew the reference U screws,
adjust the intake reference O to the desired
graduation, screw up the reference U screws.
L
V
U
Line reference 6
Regulator reference 15.7
Intake reference 11.5
Pump pressure 11 bar
Line reference 4.5
Servo motor cam orange
65° red 100° black 70°
Intake reference 11.5
Pump pressure 1st stage
11 bar 2nd stage 21 bar
Typical settings for 12% to 13% CO2: L = line reference, V= air regulator, O = intake
Max height
Reference atmospheric pressure 50 m 1013 mbar 250 m 990 mbar 500 m 960 mbar 750 m 930 mbar 1000 m 905 mbar 2000 m 800 mbar
Boiler
power
(92% output)
kW
Burner heat
output
KW
Oil
flow
Kg / hr LVOLVOLVOLVOLVOLVO
80 87 7.3 2.0 13.3 11.5 2.1 13.7 11.5 2.3 13.7 11.5 2.5 13.7 11.5 2.7 14.0 11.5 3.5 14.3 11.5
90 98 8.2 2.8 14.0 11.5 2.9 14.0 11.5 3.1 14.0 11.5 3.3 14.3 11.5 3.5 14.3 11.5 4.4 15.0 11.5
100 109 9.2 3.4 14.3 11.5 3.5 14.3 11.5 3.7 14.7 11.5 3.9 14.7 11.5 4.0 14.7 11.5 4.4 15.3 11.5
110 120 10.1 3.9 14.7 11.5 4.0 15.0 11.5 4.1 15.0 11.5 4.2 15.0 11.5 4.3 15.3 11.5 4.5 16.0 11.5
120 130 11.0 4.2 15.0 11.5 4.3 15.3 11.5 4.4 15.3 11.5 4.4 15.7 11.5 4.5 15.7 11.5
130 141 11.9 4.4 15.7 11.5 4.5 16.0 11.5 4.5 15.7 11.5
140 152 12.8 4.5 16.0 11.5
Typical settings for 12% to 13% CO2: L = line reference, O = intake
Max height
Reference atmospheric pressure 50 m
1013 mbar 250 m 990 mbar 500 m 960 mbar 750 m 930 mbar 1000 m 905 mbar 2000 m 800 mbar
Boiler
power
(92% output)
kW
Burner heat
output
KW
Oil
flow
Kg / hr LOLOLOLOLOLO
80 87 7.3 2.0 11.5 2.1 11.5 2.3 11.5 2.5 11.5 2.7 11.5 3.5 11.5
90 98 8.2 2.8 11.5 2.9 11.5 3.1 11.5 3.3 11.5 3.5 11.5 4.0 11.5
100 109 9.2 3.4 11.5 3.5 11.5 3.7 11.5 3.9 11.5 4.0 11.5 4.4 11.5
110 120 10.1 3.9 11.5 4.0 11.5 4.1 11.5 4.2 11.5 4.3 11.5 4.5 11.5
120 130 11.0 4.2 11.5 4.3 11.5 4.4 11.5 4.4 11.5 4.5 11.5
130 141 11.9 4.4 11.5 4.5 11.5 4.5 11.5
140 152 12.8 4.5 11.5

9 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Two stage burner
- Adjusting the backflow air (flap)
- Servo moteur SQN 71 description:
1 red cam (I), 2nd rate cam,
2 blue cam (II) closing cam at stoppage,
3 orange cam (III) 1st rate cam,
4 black cam (IV) valve opening cam,
5 cam position angular marking,
6 shaft release button,
7 red and black cam adjustment key.
6.5 Oil pressure setting
- Switch on the burner. The programming unit indicator light (reference D) goes on, the fan starts (immediately if the burner
is “not reheated”) 50 seconds after switch on (if the burner is “reheated”). The burner ignites after 15 seconds of preliminary fanning.
- Using the setting screw (reference Q) set the fuel pressure by reading the value on the pressure gauge installed on the
pressure intake (reference K).
6.6 Combustion control
In principle this is controlled using an analyser with the burner cover on. If for convenience you have to work with the burner
cover off, the CO2measured should be 0.3 to 0.5% below the desired values (12 to 13% CO2).
- Shipping position: remove the servomotor cover. To
prevent damaging the air flap, the burner is
supplied with the servomotor set to position 0 (blue
cam).
- When powering on the burner, set the blue cam to
position 0 (screwdriver).
- Setting the 2nd air rate: after burner ignition, the
servomotor shifts to 2nd rate position. (setting
devices in demand). If required, fine tune this
setting by turning the red cam (130°) (adjustment
key).
- Setting the shift into 2nd rate: turn the black cam.
Set it upstream the 2nd rate cam (between the red
cam and orange cam, and very close to it) to
ensure the valve opens before full opening of the air
flap (adjustment key).
- Setting the 1st rate: fine tune this setting by turning
the orange cam (65° to 70°) (screwdriver).
- Suction air setting (intake): see the one stage burner
567
1234
Case CO2Smoke Corrective action
One stage burner
0 12 to 13 ST = 0 No change
1 12 to 13 ST > 1 Check the settings parameters. Check the seal between the nozzle, boiler and chimney and
boiler door tigtness. Check the nozzle penetration in heating chamber. If the parameters are
correct, change the nozzle.
2CO
2>13 TTurn the button (reference V) to open the internal air flow regulator 1 or 2 notches (e.g. 3
to 4.5) to obtain CO2between 12 and 13%. Check the ST (if ST > case N° 1 return).
Check cold starting.
3CO
2< 12
Turn the button (reference V) to close the internal air regulmator 1 or 2 notches (e.g. 3 to 2).
If the CO2stays below 12 close the intake half a graduation (e.g. 8.5 to 8) and the refore
next to obtain CO2between 12 and 13%. Check the ST (if ST > 1 case N° 1 return).
Check cold starting.
Two stage burner
Adjusting the line (without touching the suction
intake) (2nd rate only) Air flap setting (without touching the line) (1st rate only)
0 12 to 13 ST = 0 No change
1 12 to 13 ST > 1 Check the settings parameters. Check the seal between the nozzle, boiler and chimney and
boiler door tigtness. Check the nozzle penetration in heating chamber. If the parameters are
correct, change the nozzle.
2CO
2>13 Move the line backward by one increment,
by turning the ""L"" screw towards ""+"" and
check combustion.
Open the flap, by turning the orange cam on
the servomotor and check combustion.
3CO
2< 12 Move the line forward by one increment, by
turning the ""L"" screw towards ""-"" and
check combustion.
Close the flap, by turning the orange cam on
the servomotor and check combustion.
Boiler power (92% output) 80 90 95 100 105 110 115 120 125 130 135 140
One stage burner
DELAVAN 60° B nozzle 1.75 2.00 2.00 2.25 2.25 2.25 2.50 2.50 2.75 2.75 2.75 3.00
Pump pressure (bar) 11.0 10.8 12.0 10.6 11.7 12.8 11.3 12.3 11.1 12.0 12.9 11.6
Two stage burner
DELAVAN 60° W nozzle 1.25 1.35 1.50 1.50 1.75 1.75 1.75 2.00 2.00 2.00 2.25 2.25
Pump pressure (bar) 22.6 24.4 22.2 24.6 20.1 22.1 24.1 20.3 22.0 23.8 20.4 21.9

10 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Observations Correctives actions
Starts well when cold No changes required.
Starts with a bang when the
boiler and flue are cold
Check the electrodes and the setting of air at the head (measure the head pressure).
If the problem persists, screw the head adjustment screw (item 3) out by a half turn and
check the combustion.
7.2 Put the burner in the maintenance position
- Unscrew the 4 screws (reference A)
- Take down the back half casing.
7 ANNUAL MAINTENANCE
- Switch off the burner.
- Disconnect the programming unit boiler connector.
- Close the fuel valve.
- Take off the cover.
7.1 Pump maintenance
- Clean the fuel pump filter
6.7 Head air pressure
This measurement is highly representative of settings. During final setting made from information in the table on page 10, the
pressure shall be between 3 and 4 mbar of the head of water for the low fuel flow version and 3.5 to 4.5 mbar of the head of
water for the high fuel flow version.
NB: Traces of soot form very quickly on the flame stabiliser when all the combustion settings are correct. These traces of soot
are quite normal and remain stable.
6.8 Safety checks
- Check that the burner is on safe by covering up the cell.
- Check that the cut-off devices (limiter thermostat, safety thermostat, regulator, switch etc.,) stop burner operation.
6.9 Checking starting
G
I
I1
A
A
A
A
G
I
I1
A
A
A
One stage burner
Two stage burner
Too high pressure = blown flame, rough start
Too low pressure = head clogging
Zone de travail
Head air pressure (mbar)
Max.
Min.
11,5 12 12,5 13 13,5
CO2as %
6.0
5.5
5.0
4.5
4.0
3.5
3.0
Pump filter No.4 hex
head wrench

11 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
8.2 Cell replacement, two stage burner
- disassemble the active block,
- unscrew the 2 screws (see wiring diagram)
8.3 Disassembling the burner
Loosen the securing screw, and screw it in the opposite
marker threading, the flange opens, allowing for easy
disassembly of the burner. To perform these actions,
loosen slightly the nuts fastening the flange on the
boiler.
NB: the internal wiring of the programming unit mounting
is not accessible.
8.1 Cell replacement, one stage burner
- Disconnect the cell.
7.5 Maintenance position N°.2
- Engage the centring square, reference G, in the
housing, reference I1.
- Clean the fan and the inside of the spiral with a brush
and compressed air.
- Clean the photoelectric cell (no glyceride)
- Clean the electrodes.
- Check that all components are in place: especially that
the air regulator closes correctly.
- Connect the back half casing and burner front plate
with the 4 screws (reference A).
- Open the fuel valve. Check the fuel pump cover seal.
- Refit the cover and connect the electric boiler connector
to the programming unit.
- Make an operating test by checking the smoke CO2
content and darkening index.
7.6 Fan setting
- Check the fan setting with a short tape or depth
calipers.
- Take this dimension between the motor support lug
and the back face of the fan flange. Z = 122.6mm.
7.3 Maintenance position No.1
- Engage the centring square, reference G, in the
housing, reference I.
- Clean the combustion head.
7.4 Change the nozzle
Unlock the screw, reference Y, No.4 hex head wrench,
take off the electrode-stabilizer unit. Clean this unit without
taking off the electrode unit. Unscrew the nozzle using 2
flat No.16 wrenches, and change it. Screw up the nozzle
on the reheated line, refit the electrode-stabilizer unit
complying with the position of the electrodes. Fixing the
stabilizer unit on the fuel line positions the end of the nozzle
relative to back of the stabilizer (see setting on page 9).
Y
I
G
Z
Tightening
screw
Cell connector
8 OPERATING PROBLEMS (burner turned off)

12 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
10 LMO 14 / LMO 24 PROGRAMMING UNIT
10.1 Control
The centre key has two operations:
- unlocking and activating / deactivating diagnostics (rest more than one second, but my of three).
- visual diagnostics of breakdown causes according to the “LED” colour and flashing (rest more than three seconds).
10.2 Operation display
9 TROUBLE SHOOTING
Status Colour code Colour
Ignition stage, ignition activated zzzzzzyellow - shutdown
Operation, correct flame green
Operation, faulty flame green - shutdown
Swichted on zSzSzSzSzSzyellow - red
Alarm, fault SSSSSSSSSSSred
Breack down code emission SSSSSred - shutdown
Stray light before burner starter SSSSSgreen - red
Diagnostic thrugh interface SSSSSSSSSSSSSSflushing red light
shutdown - zyellow - green - Sred
Description Possible cause Remedy
Burner does not start. No current at main switch.
Regulator devices cut off (aquastat, thermostat
or clock).
Fuses melted or loose.
Programming unit on safety.
Faulty programming unit.
Faulty motor or condenser.
Faulty coupling.
Pump blocked.
Fan blocked by foreign bodies.
Stray light on the cell
Check.
Check the instructions.
Change or tighten them, check calibration.
Reset after 60 seconds.
Get the maintenance staff to change it.
Get the maintenance staff to change it.
Get the maintenance staff to change it.
Get the maintenance staff to change it and
check that the fuel quality has not changed
(call oil supplier). Check that there is a prefilter
fitted.
Clean the spiral and fan.
Replace cell.
Burner starts but there
is no ignition.
Oil level in tank. Valves closed.
Suction pipes not sealed.
Nozzle blocked.
Pump filter clogged.
Electrode setting.
Clogged electrodes.
Electrode porcelain melted.
Settings (line, regulator).
Electronic igniter.
HV wires, connections to igniter and ignition
electrodes.
Solenoid valve coil feed.
HC coil.
Check.
Get them checked and repair sealing.
Get it checked and changed.
Get it checked and cleaned, add a prefilter.
Get it checked and changed.
Get them checked and cleaned.
Get it checked and changed.
Repeat the settings.
Get it checked and changed.
Change faulty part(s).
Get it checked and change the programming unit.
Get it checked and change the coil.
Burner ignites but is
put on safety shortly
afterwards.
The head is clogged or faulty.
Cell illumination / clogged head.
Flame blowing.
Air intake in fuel circuit.
Get it cleaned or change it.
Get the head cleaned and repeat the settings.
Get the settings repeated.
Get it checked and tighten connections.
Call your maintenance specialist if a breakdown is nor due to causes defined above.

13 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Programming unit LMO24, two stage burner
N Neutral
M Burner earth
L Phase
AL Alarm *
CH Hour counter*
CH1 Hour counter 1st stage*(burner two stage)
CH1 Hour counter 2nd stage*(burner two stage)
R1 Limiter thermostat*
R2 Regulator thermostat*
TA Ignition transformer
cPr Photoconductive cell
MVB Burner fan motor
MMA Air micro motor
V1F Fuel shutoff valve
V1F Fuel 1st stage valve (burner two stage)
V2F Fuel 2nd stage(burner two stage)
* not supplied
10.3 Breakdown cause diagnostics
After setting on safety, the red indicator light stays red, continuously on. In this condition the visual diagnostics of breakdown
causes can be activated by pressing the unlocking button for > 3 seconds, according to the breakdown causes table.
10.1 Possible connections for
Programming unit LMO14, one stage burner
Programming unit LMO24, two stage burner
10.2 Schmas de cablage
Programming unit LMO14, one stage burner
MVB V1F TA cPr
1 2 3 4 5 6 7 8 9 10 11 12
B4 S3 T2 T1 N L1
11 WIRING DIAGRAMS
Flashing Possible cause
Flashing 2 x zz
No flame at the end of stand-by time
- faulty or clogged oil valves
- faulty or clogged flame detector
- burner badly set, no oil
- faulty igniter
Flashing 3 x zzz Free
Flashing 4 x zzzz Stray light when burner starts
Flashing 5 x zzzzz Free
Flashing 6 x zzzzzz Free
Flashing 7x zzzzzzz
No flame too often during operation (repeats limited)
- faulty or clogged oil valves
- faulty or clogged flame detector
- burner badly set
Flashing 9 x zzzzzzzzzz Free
Flashing 10 x zzzzzzzzzzz Wiring fault or internal fault, output contacts
Alarm Hour counter
NN
S3 B4
AL CH
B4 S3 T2 T1 N L1 B5 T6 T7 T8
CH1 AL CH2

14 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Ref. Code Description Qty.
12 PART LIST (one stage burner)
For changing parts, the following information is to be provided:
1) Burner types on nameplate
2) Part(s) references on parts list.
1 58808258 Cover fixing screw 1
2 58083927 BAXI cover 1
3 58366626 Oil hoses ST6 réf. 600714707 1000 2
4 58329160 DANFOSS pump BFP 31L3 071N1201 1
5 58840930 AEG coupling 1
6 58209868 AEG condenser 1
7 58084869 AEG 90W motor with coupling and condenser 1
8 58119378 Mesh 1
9 58119380 Intake 1
10 58409954 FERGAS fan KNA-E 133 x 52 R N3 12,7 1
11 58539911 SIEMENS QRB 1B A014U25B photocell 1
12 58084362 Valve button unit 1
13 58084868 Rear spiral 1
14 58084918 Air valve unit 1
15 58084917 Front plate 1
16 58169748 Pipe STD 1
16 58169750 Pipe ML 1
17 58390120 Façade seal 1
18 58084908 Flange 1
19 58084914 Centring pin / stabilizer unit 1
20 58528438 Electrode block 1
21 50032410 DELAVAN nozzle 1,75 G 60° B 1
21 50032411 DELAVAN nozzle 2,00 G 60° B 1
21 50032412 DELAVAN nozzle 2,25 G 60° B 1
21 50032413 DELAVAN nozzle 2,50 G 60° B 1
21 50032414 DELAVAN nozzle 2,75 G 60° B 1
21 50032415 DELAVAN nozzle 3,00 G 60° B 1
22 58083792 HV wire STD 2
22 58084905 HV wire ML 2
23 58083791 Oil line STD 1
23 58084906 Oil line ML 1
24 58083795 Line setting screw + pin set 1
25 58589995 HV wire grommet 2
26 58504244 DANFOSS igniter EBI 052F0030 1
27 58518511 KAPSTO plug GPN 500 B78 - not reheated 1
28 58539909 Precabled socket SIEMENS AGC 70 402CI - not reheated 1
29 58539893 SIEMENS LMO 14 Réf. 111B2 programming unit 1
30 58808356 Cover support square and maintenance position 1
31 58716676 Line pump pipework 1

15 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
13 EXPLODED VIEW (one stage burner)
1
2
4
6
7
8
9
10
11
12
13
14
14
15
16
17
18 19
20
21
24
22
25
27
26
29
30 31
3
28
5
12
23

16 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
Ref. Code Description Qty.
1 58808258 Cover fixing screw 1
2 58083927 BAXI cover 1
3 58366626 Oil hoses ST6 réf. 600714707 1000 2
4 58329149 DANFOSS pump BFP 52E L3 071N2264 1
5 58840930 AEG coupling 1
6 58209868 AEG condenser 1
7 58084897 AEG 130W motor with coupling and condenser 1
8 58119378 Mesh 1
9 58119380 Intake 1
10 58409954 FERGAS fan KNA-E 133 x 52 R N3 12,7 1
11 58539911 SIEMENS QRB 1B A014U25B photocell 1
12 58084868 Rear spiral 1
13 58569442 SQN 71 44-A20 servo motor 1
14 58149807 Air flap crank
15 58084918 Air valve unit 1
16 58084917 Front plate 1
17 58169748 Pipe STD 1
17 58169750 Pipe ML 1
18 58390120 Façade seal 1
19 58084908 Flange 1
20 58084914 Centring pin / stabilizer unit 1
21 58528438 Electrode block 1
22 50032679 DELAVAN nozzle 1,25 G 60° W 1
22 50032680 DELAVAN nozzle 1,35 G 60° W 1
22 50032681 DELAVAN nozzle 1,50 G 60° W 1
22 50032683 DELAVAN nozzle 1,75 G 60° W 1
22 500323685 DELAVAN nozzleN 2,00 G 60° W 1
22 50032685 DELAVAN nozzle 2,25 G 60° W 1
23 58083792 HV wire STD 2
23 58084905 HV wire ML 2
24 58083791 Oil line STD 1
24 58084906 Oil line ML 1
25 58083795 Line setting screw + pin set 1
26 58589995 HV wire grommet 2
27 58504244 DANFOSS igniter EBI 052F0030 1
28 58518511 KAPSTO plug GPN 500 B78 - not reheated 1
29 58539920 SIEMENS socket AGK 11 BF 1
30 58589948 Regulator thermostat connector (R2)
31 58539914 SIEMENS LMO 24 1
32 58808356 Cover support square and maintenance position 1
33 58716747 Line pump pipework 1
12 PART LIST (two stage burner)
For changing parts, the following information is to be provided:
1) Burner types on nameplate
2) Part(s) references on parts list.

17 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
1
2
5
7
8
9
10
11
13
14
12
15
15
16
17
18
19 20 22 23
25
24
26
28
27
31
32 33
4
29
6
3
30
21
13 EXPLODED VIEW (two stage burner)

18 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
14 IBAXI BOILERS APPLICATION
1 stage burner
2 stage burner
HELIS MI 1200
Boiler Type
Effective
power
(kW)
Fuel flow
(kg/h)
Settings DELAVAN
nozzle
Pump
pressure
(bar)
Pipe
penetration in
heating
chamber (mm)
head regulator intake
IDEAL 2300 34 90 8.26 7.8 14 11.5 2.00-60°B 10.8 Pipe ML
35 130 11.86 4.4 15.7 11.5 2.75-60°B 12
HELIS MI 1200
Boiler Type
Effective
power
(kW)
Fuel
flow
(kg/h)
Settings DELAVAN
nozzle
Pump pressure (bar) Pipe penetration
in heating
chamber (mm)
head intake 1st stage 2nd stage
IDEAL 2300
34 90 8.26 7.8 11.5 2.00-60°B 10.8
Pipe ML
35 130 11.86 4.4 11.5 2.75-60°B 12

19 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
V
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1.2 Hořák 1 rychlost
1 POPIS
Toto zařízení odpovídá směrnicím EU :
- 73 / 23 Nízké napětí,
- 89 / 336 Elektromagnetická komptabilita,
- 89 / 392 Stroje,
- 97 / 23 Tlaková zařízení (článek 3.3)
Hořák je upevněn na přední část kotle a skládá se ze dvou
částí:
- spalovací systém, nacházející se ve spalovací komoře,
- systém rozvodu vzduchu a paliva, je vněkotle a je
zakrytován.
Hlavní součásti, z nichž se skládá hořák, jsou vypsány
v následující tabulce shodněs označením na
následujících fotografiích (kryt odejmut)
Sestava hořáku je dodávána v balení, které obsahuje:
-hořák,
- kapsu s příslušenstvím, která obsahuje:
. sponu,
.těsnění,
. šrouby, podložky,
. dýzu,
. klíč,
.dvěhadice,
.dvěpotrubní závitové vsuvky,
. elektrický konektor,
- kapsu s dokumentací (návod, štítek na kotel, záruční
list, list sledování jakosti),
Tento hořák je konstruován pro provoz s domovním
topným olejem, jehož viskozita při 20°C je mezi 2 a 7,5 St.
Je známo, že viskozita topného oleje se při nízkých
teplotách značněmění. Přítomnost ohřívače vás ale
nezbavuje potřeby ochránit tank a přívodní a vratné
potrubí topného olejeproti chladu. Topný olej o
viskozitě5 cSt při 20°C přechází na viskozitu 10 cSt
při 0°C a 15 cSt při -10°C. Rozprašování a průtok dýzou
se tak úplnězmění a je zde riziko zanesení a poruchy.
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20 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
2 CHARAKTERISTIKY
2.1 Mechanické
1.2 Hořák 2 rychlosti
Ø 114,3
249.8
303
80.8
330.6
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21 10777 - GB-CZ-HU-PL-RO-RU - 0 - 04 / 07
2.2 Křivky příslušenství
2.3 Elektriká
2.4 Obecné údaje o hořáku a vybavení
Tlak v mbar
80 85 90 100 110 120 130 140 150152 160
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