Town & Country Fireplaces TC42.NG04D User manual

Visit www. townandcountryfireplaces.net for the most recent version of this manual
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
These instructions are supplementary to the Installation and
Operating Instructions supplied with the replace and should be
kept together. Refer to the Installation and Operating Instructions for
proper gas supply, safety requirements and operating instructions
TC42
TRANQUILITY
BURNER KIT
INSTALLATION
INSTRUCTIONS
PART# TC42.
NG04D
For TC42 Series D
Fireplaces
090117-16 TC42_NG04D 5056.426D4

Figure 1: Tranquility burner kit package contents.
Figure 2: Pre-existing gas ex lines. Figure 3: Left side cover. Figure 4: Right side cover.
5056.426D4 2TC42_NG04D_090117-16
If converting to propane see conversion instructions on page 10 before proceeding.
NOTE: Plug the 4 vacant holes in the bottom of the firebox with 1/2” screws, as they are not required to
attach this style of burner.
1 Burner assembly
1 Panel, base
1 Pebble assembly
1 Cover, right side
1 Cover, left side
3.4 lbs sand
1 Bag tapered plugs
Tranquility Burner Installation
Contents of Package
1. Reshape the pre-existing gas ex lines into the approximate shape needed to t the new burner (Figure 2).
2. Place left and right covers under the burner tray (Figure 2 and Figure 3).
NOTE: Shutter must be fully closed for Natural gas, fully open for Propane.

Figure 6: Panel clips.
5056.426D4
3
TC42_NG04D_090117-16
Figure 5: Lower rear panel.
3. Position lower rear porcelain panel centered at the rear of the rebox. Place burner assembly into the
rebox against the rear panel (Figure 5).
4. Place panel clips under both rear corners of the base plate as shown in Figure 6 (approx. 3” from rear
panel).

5056.426D4 4TC42_NG04D_090117-16
5. Attach the manifold supply tube and the pilot supply tube to the bulk head ttings and tighten (Figure 7).
Ensure that there are no leaks.
Figure 7: Gas and pilot supply tubes.
Bulkhead plate
Ignition and sensor wires
Figure 8: Ignition and sensor wires routing.
6. Secure the electrical bulkhead plate and gasket to the rebox with 2 screws (Figure 8).

5056.426D4
5
TC42_NG04D_090117-16
Ignition wire (red)
Flame sensor
wire (white)
Interface module
Figure 9: Interface module.
7. Attach the ignition and sensor wires to the module (Figure 9).
8. Remove panel retainer from upper heat shield. Install right porcelain panel tilting in from front corner
(Figure 10).
Figure 10: Right side panel installation.

Figure 12: Upper rear panel installation.
5056.426D4 6TC42_NG04D_090117-16
Figure 11: Inserting side panel into panel clip.
9. Slip the side panels into the panel clip as shown in Figure 11.
10. Position upper rear panel on the top of the lower rear panel and behind the right panel. While supporting
the upper rear panel install and secure left porcelain panel in the same manner as the right panel (Figure 12)
Secure with the previously removed panel retainer.

Figure 13: Securing sliding cover.
Figure 14: Inserting tapered plugs.
5056.426D4
7
TC42_NG04D_090117-16
11. Slide covers out and attach to base with one screw each (Figure 13).
12. Insert tapered plugs into raised burner ports to prevent sand from entering ports (Figure 14).

Figure 15: Adding sand to tray.
Figure 16: Positioning pebble assembly.
5056.426D4 8TC42_NG04D_090117-16
13. Place sand in tray. Brush sand smooth and level to just below top of raised burner ports (Figure 15).
14. Gently blow excess sand from around ports.
15. Remove tapered plugs from ports.

Figure 17: Trim rocks added to pebble assembly.
5056.426D4
9
TC42_NG04D_090117-16
NOTE:
Lift pebble assembly from bottom. Do not lift by top rocks. Hollowed out rock must cover the pilot.
NOTE:
Do not place trim rocks on top of the pebble assembly. Sooting will occur.
16. Remove pebble assembly from packaging by placing hand on top and tipping upside down. Gently place
pebble assembly onto sand base using pins to locate position (Figure 16).
17. Place trim rocks at desired locations in the sand around the pebble assembly. Install glass door. Unit is
ready for lighting.

Figure 18: Removing burner tray screws. Figure 19: Replacing orice.
Conversion procedure
5056.426D4 10 TC42_NG04D_090117-16
The burner assembly must be removed from the unit if previously installed.
1. Remove the 2 front screws holding the burner tray in place (Figure 18).
2. Gently lift up the burner tray while sliding it to the left to disengage the burner tube from the orice. Then
tip back to expose the orice.
3. Using a 1/2” wrench, undo the natural gas burner orice (Figure 19). Apply a small amount of pipe joint
compound to the threads of the propane burner orice to ensure a good seal, before screwing it into the
tting.
Propane Conversion
If the unit is to be used with propane gas, convert the fireplace from natural gas as follows
using the components supplied with this burner kit. For complete valve installation instruc-
tions , refer to the instruction book included in the SIT conversion kit.
Note: Factory supplied components must be used to ensure correct input. After conversion conrm proper
manifold pressure.
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufac-
turer's instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of car-
bon monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
CAUTION
The gas supply and electrical power must be shut off before proceeding with the conversion.

Air shutter opening
Securing screw
Figure 20: Adjusting the air shutter. Figure 21: Pilot assembly.
Figure 23: Loosening the pilot head.
Figure 24: Band in natural gas position.
Hole
Figure 25: Band in propane gas position.
5056.426D4
11
TC42_NG04D_090117-16
4. Loosen the primary air shutter screw (Figure 20), open shutter fully and re-tighten screw.
5. Remove the 2 screws hold-
ing the pilot assembly in
place with a stubby screw-
driver (Figure 21).
6. With a 7/16” wrench loosen
the pilot head on the pilot
assembly using a wrench
to hold the bracket steady
(Figure 23)
Figure 22: Orice.
7. Slide the pilot adjustment band over and ensure that the hole in the orice band is showing. Figure 24
shows the band in natural gas position. Figure 25 shows the band in propane gas position.
8. Re-attach the pilot assembly.
9. Fill out, and place the propane conversion label (Figure 26) in a place inside of the valve control box where
it will not be effected by heat.
Figure 26: Conversion label.

Figure 27: Desirable ame pattern.
5056.426D4 12 TC42_NG04D_090117-16
The air shutter on the burner inlet tube controls the primary combustion air. It is set to the closed position at
the factory for natural gas fuel. Some adjustment may be necessary to obtain desired ame and to eliminate
carbon deposits. Evaluate ame appearance after the replace has reached operating temperature.
See Figure 27 for proper ame pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are long, dark
and stringy. The shutter may also be opened to lessen the ame height.
NOTE: Proper air shutter setting is required. For Propane the primary shutter must be fully open. The
flame should be just orange and “lazy”. It should NEVER be set to create sooting on internal parts and
window glass.
Burner Flame Adjustment

NOT SHOWN
*
*
*
#1.... BURNER ASSEMBLY
1a TRANQUILITY CURB
1b 19 PORT CAST BURNER
1c ROCK PAN
1d LINE COVER, LT
1e TRANQUILITY LEG
1f FLOOR PAN
1g TAPPED 1/8-27 NPT
1h LINE COVER, RT
1i BURNER INLET TUBE
1j CURB CLAMP
2 PEBBLE ASSEMBLY
3 MAIN SUPPLY TUBE
4 PILOT TUBE
5 PILOT ASSEMBLY, CONVERTIBLE
6 ORIFICE NG #25
TAPERED PLUGS (not shown)
7 PROPANE CONVERSION KIT
...(not shown)
8 SAND (not shown)
#2.... PEBBLE ASSEMBLY
#3.... MAIN SUPPLY TUBE
#4.... PILOT TUBE
#5.... PILOT ASSEMBLY, CONVERTIBLE
#6.... ORIFICE NG #25
#7.... PROPANE CONVERSION KIT (not shown)
#8.... SAND (not shown)
KIT CONTENTS:
1a
1b
1c
1i
1h
1f
1e
1d
1j
1
2
6
1g
6a
3
4
5
5056.426D4
13
TC42_NG04D_090117-16
ITEM DESCRIPTION PART NO.
#1 TRANQUILITY BURNER KIT.................. TC42.NG04C
#2 PEBBLE ASSEMBLY.................................. TC42.9499
#3 MAIN SUPPLY TUBE ....................................5019.223
#4 PILOT TUBE.................................................5019.225
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
Replacement Parts
ITEM DESCRIPTION PART NO.
#5 PILOT ASSEMBLY, CONVERTIBLE .....TCRP.5005025
#6 ORIFICE, NATURAL GAS (#25).......................5022.12
#7 PROPANE CONVERSION KIT...............TC42.LPCE01
#8 SAND ................................................... TC42.SAND34

5056.426D4 14 TC42_NG04D_090117-16

5056.426D4
15
TC42_NG04D_090117-16

For technical support, please contact your retailer.
Web site: www.townandcountryfireplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8
© 2017 Copyright Pacic Energy Fireplace Products LTD
Reproduction, adaptation, or translation
without prior written permission is prohibited,
except as allowed under the copyright laws.