Bazooka PTS20-34040 User manual

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Preparation
Part Number: PTS20-34040 (VSE)
PTS20-34042 (JBL Wire Harness) NOTE: Part number of this accessory may not be
the same as the part number shown.
VSE Kit Contents
Item # Quantity Reqd. Description
1 1 Vehicle Specific Enclosure
(VSE) Subwoofer
4 1 Product Feature Placard
5 1 Service Care Card
Wire Harness Bag Contents
Item # Quantity Reqd. Description
1 1 JBL Audio VSE Wire
Harness
2 1 Instruction sheet
3 4 7” Wire Ties
4 2 Foam Tape
5 1 10mm Ground Bolt
Additional Items Required For Installation
Item # Quantity Reqd. Description
1
Conflicts
None:
Recommended Tools
Personal & Vehicle
Protection Notes
Vehicle Protection Seat/Floor Covers
Part Protection Blankets
Special Tools Notes
Installation Tools Notes
Panel Removal Tool Nylon Removal Tool (NRT)
Socket/Ratchet 10mm
Socket Extension 6 inch (optional)
Torque Wrench 3 lbf·ft , and 10 lbf·ft
Pliers 1. Diagonal Cutters
2. Long Nose (optional)
Screwdriver (Manual or
Electric) Magnetized Philips # 2
Clip Removal Tool
Special Chemicals Notes
Cleaner 3MTM Prep Solvent–70 (if
required)
General Applicability
All Tundra D-Cab Grades w/JBL AUDIO
Recommended Sequence of Application
Item # Accessory
1a Install Security/Audio
1b Install VSE Subwoofer
2 Install Molded Dash *Mandatory
Vehicle Service Parts (may be required for reassembly)
Item # Quantity Reqd. Description
1
Legend
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury.
CAUTION: A process that must be carefully observed
in order to reduce the risk of damage to the
accessory/vehicle and to ensure a quality installation.
TOOLS & EQUIPMENT: Used in Figures calls out t
specific tools and equipment recommended for this
process.
he
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
Bass Tube Specifications
Woofer Size 6”
Voice Coil Size 1”high power/high
temp.
Magnet Size 15 oz.
Frequency Response 39 – 85 hz.
Efficiency 105dB
Power Handling 100 watts
Dimensions 18.125” x 8.5” x 10”
Weight 14 lbs.
Impedance 2 ohms DVC
Page 1 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
Care must be taken when installing this accessory to ensure damage does not occur to the vehicle. The installation of this
accessory should follow approved guidelines to ensure a quality installation.
These guidelines can be found in the "Accessory Installation Practices" document.
This document covers such items as:-
•Vehicle Protection (use of covers and blankets, cleaning chemicals, etc.).
•Safety (eye protection, rechecking torque procedure, etc.).
•Vehicle Disassembly/Reassembly (panel removal, part storage, etc.).
•Electrical Component Disassembly/Reassembly (battery disconnection, connector removal, etc.).
Please see your Toyota dealer for a copy of this document.
1. Pre-installation Precautions
(a) Use Seat & Floor Protectors and Fender
Covers/Blankets to avoid damage to surfaces.
Operator Safety Warning (if applicable.)
STOP
N
egative Battery Cable
(b) Place all removed parts on a protective
surface.
STOP
2. Battery Disconnect
(a) Remove the NEGATIVE (-) battery terminal
using a 10mm socket before any disassembly
starts. (Fig. 2a).
3. Disassemble Driver Rear Scuff Plate
(a) Remove driver side rear scuff plates by
removing the 3 Phillips screws and carefully
pulling upward. (Fig. 6c)
4. Remove Rear Cab Panel
(a) Slide the front seats forward.
(b) Tumble both the passenger and drivers’ rear
seats forward.
(c) Remove the rear cab panel
(1) Release the 2 cargo hangers by pulling on
the head of the hanger. (Fig. 7a & 7b)
(2) Using an NRT, remove the bolt cover.
(Fig. 7c)
(3) Using a 10mm socket, remove the 10mm
bolt that attaches the cab panel. (Fig. 7d)
Fig. 2a 10 mm Socket
Fig. 7a Fig. 7b
Fig. 7d
Fig. 7c
Page 2 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
(4) Unsnap the cab panel from the cab and
remove from vehicle.
(5) There are a total of 17 clips attached to
the panel, in the event that any clips
remained attached to the vehicle, remove
them using an approved clip removal tool
and reinstall them to the panel.
Fig. 7e Fig. 7f
(d) Remove & discard the rear driver side
storage well cover. (Fig. 7e)
(e) Remove the (4) side X-mas tree fasteners and
discard. (Fig. 7f)
Fig. 7g
(f) Remove storage well liner, (3) fasteners and
discard. (Fig. 7g)
(g) Disconnect the vehicle harness from the
amplifier.
5. Route Wire Harness
Fig. 8b
Fig. 8a
(a) Place the VSE over the storage well as
shown. (Fig. 8a)
(b) Route the wire harness through the large hole
on the outside of the storage well. (Fig. 8b)
(c) Plug wire harness connector into the
connector on the VSE. (Fig. 8c)
Fig. 8d
Fig. 8c
(d) Move the VSE toward the driver side.
(1) Pull the slack back through the hole.
(e) Align the 4 mounting clips on the VSE with
the mounting holes on the vehicle floor, and
apply pressure to the clips to securely fasten.
(Fig. 8d)
Fig. 8e
(f) Route the wire harness in the rear driver side
foot well and wire tie as shown. (Fig. 8e)
Page 3 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
(g) Route wire harness along the factory harness
and wire tie as shown. (Fig. 8f & 8g)
Fig. 8g
Harness
clip
Fig. 8f
(1) Start the wire tie outside the pillar cover
and slide up the harness, tighten to the
existing harness clip and cut off excess.
(h) Continue to route the wire harness along the
factory harness and connect to the amplifier
as shown. (Fig. 8h)
Fig. 8h Fig. 8i
(i) Using the supplied 10mm bolt, install the
ground ring onto the vehicle accommodated
weld nut. (Fig. 8i)
Fig. 8j
Wire t
to clip
ie
Foam tape
on back of
connectors
Wire tie
to bracket
Keep clear for
panel clip (1) Torque bolt to 10 lbf·ft
(j) Connect wire harness to the vehicle wire
harness and route as shown.
(1) The wire harness must be routed so as not
to interfere with the panel clip. (Fig. 8j)
(2) Foam tape wrap the back of connectors to
prevent rattles. (Fig. 8j)
(3) Wire tie to the metal bracket and to the
existing wire harness clip as shown.
(Fig. 8j)
6. In Process Functional Test.
(a) Reconnect the harness to the radio.
(1) Reconnect the Satellite radio harness if so
equipped
(2) Reconnect antennae cable.
(b) Reinstall radio.
(1) Be sure the wire harness is not pinched.
(c) Securely fasten (hand tighten) the four (4)
mounting fasteners using the 10mm socket.
DO NOT OVER TIGHTEN
Issue: A 12/22/04 Page 4 of 11 pages

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
N
egative Battery Cable
Torque Wrench, 10mm Socket
Fig. 10-1 90˚
(d) Reconnect the negative battery terminal.
(Fig. 9a)
(1) Position the negative terminal at an angle
of 90˚to the battery as shown.
(2) Tighten the nut with 4.1 N-m (36 lbf-in)
of torque.
(3) Be careful not to touch the positive
battery terminal.
(e) Turn ignition key to "ACC" position.
(f) Press the power button on the receiver/player
head unit. Verify the backlighting
illuminates.
(g) Verify that the green led on the VSE is
illuminated, and that sound is coming out of
the driver.
NOTE: If the green light on the VSE unit is
illuminated, and there is no sound coming from
the driver –then one (or more) of the four (4)
speaker wires are disconnected.
NOTE: If the green light on the VSE unit is
NOT illuminated – then the wire harness is not
properly connected to either the radio/amplifier,
or is not properly grounded.
7. Reassemble Interior
8. Test and Set Up Procedures
(a) Verify Gain Control Adjustment
Fig. 11a Fig. 11b
LED
(1) If necessary, match up white mark on
gain control knob with mark on
enclosure. (Figs.11a & 11b)
(b) If system is installed correctly, the VSE
Subwoofer will power up when the vehicle’s
ignition is turned on. (indicated by
illumination of the POWER L.E.D. on the
Gain Control module of the unit.)
Issue: A 12/22/04 Page 5 of 11 pages

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Procedure
(c) Using the tone controls on the radio, adjust
the balance left and right, to verify that VSE
Subwoofer produces sound on both sides,
and that the sound is loudest when the
balance is set to the center.
9. Post Installation
(a) Clean up and remove any trash.
(b) If required, wipe down all applicable interior
surfaces with a plastic safe, VDC approved
cleaner. to remove fingerprints, etc
(c) Place Service Care Card in glove
compartment
(d) Hang Product Feature Placard onto the
rearview mirror.
Page 6 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Checklist - these points MUST be checked to ensure a quality installation.
Check: Look For:
Accessory Function Checks
Turn on Radio
Verify CD & Satellite Tuner (if equipped)
Antenna is functioning
Bazooka Tube operation
Vehicle Function Checks
Hazard Button
HVAC
Rear Window Defogger
Passenger Seat Belt Warning Light
Radio display turns on & sound is heard
CD player functions & Satellite Tuner
stations are playing (if equipped)
Reception of AM/FM stations
Bazooka Tube – Listen to Bazooka Tube to
make sure it is functioning properly or by
feeling the Bazooka for vibration. Be sure
the Phase Switch is in the “UP” position.
Functioning Hazard Lights
All HVAC controls function properly
Functioning Rear Window Defogger
Functioning Seat Belt Warning Light
Page 7 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Troubleshooting
Condition: Check For:
No sound from VSE Subwoofer, however
factory speakers still play
Distorted Sound
Low Sound
Rattling Noises
oIs the green L.E.D. lit on the VSE
Subwoofer? If not, check for 12 volts
on pins of the VSE Subwoofer with the
ignition on. If either pin doesn’t
indicate 12 volts, check T-Harness
connectors behind the radio.
oIs the 14-pin connector securely
connected to the VSE Subwoofer?
oIs the ground ring securely fastened to
the rear anchorage bolt?
oFold down the rear seat.
oAdjust the radio to a comfortable
listening level, and then turn the “gain
control” knob on the VSE Subwoofer
counter-clockwise until the sound
becomes clean.
oFold down the rear seat.
oAdjust the radio to a comfortable
listening level, and then turn the “gain
control” knob on the VSE Subwoofer
clockwise until the sound becomes
audible. Do not adjust the level too
high, as this will result in distorted
sound.
oRattling will be evident in some panels
at extreme volume conditions, but make
sure you have performed the following
to minimize noise:
oSecurely tightened Mounting Hardware
so VSE Subwoofer does not move.
Page 8 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Troubleshooting
Condition: Check For:
oDimming Radio Lights could occur when
the VSE Subwoofer is played at high
volumes.
Dimming Radio Lights
oCheck to ensure that the main connector,
antenna connector, and auxiliary connector
have been correctly plugged back in.
Radio does not come on
oIs the fuse under the hood still operational?
oIs the battery ground reconnected?
No Sound at all oIs the radio connector securely seated?
oCheck T-Harness connections at the back of
the radio. All connectors must be securely
fastened to the correct wiring for both
channels to produce audio output.
VSE Subwoofer produces sound on the
right or the left, but not both.
Page 9 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Wire Harness & Radio Wiring Schematics
WIRING CONNECTOR SCHEMATICS:
Amplifier POWER Connector Amplifier DATA Connector Subwoofer Connector
Amplifier POWER Connector
Pin No. Wire Color Function
1 NA* Right Rear Negative Speaker Wire
2 NA* Right Rear Positive Speaker Wire
3 NA* Dimmer
4 NA* Power
5 White Left Front Speaker (+)
6 Grey Right Front Speaker (+)
7 NA* Ground
8 NA* Mute
9 NA* Power
10 NA* Left Rear Negative Speaker Wire
11 NA* Left Rear Positive Speaker Wire
12 NA* Dimmer
13 NA* Power Antenna
14 NA* NA*
15 NA* Dimmer Return
16 Grey/Black Right Front Speaker (-)
17 White/Black Left Front Speaker (-)
18 NA* Ground
19 NA* Mute
20 Battery Power Battery Constant
Amplifier DATA Connector
Pin No. Wire Color Function
1 Blue/White Remote Turn On
2 N/A* N/A*
3 N/A* N/A*
4 N/A* N/A*
5 N/A* N/A*
6 N/A* N/A*
7 N/A* N/A*
8 N/A* N/A*
9 N/A* N/A*
10 N/A* N/A*
11 N/A* N/A*
12 N/A* N/A*
13 N/A* N/A*
14 N/A* N/A*
15 N/A* N/A*
16 N/A* N/A*
17 N/A* N/A*
18 N/A* N/A*
19 N/A* N/A*
20 N/A* N/A*
21 N/A* N/A*
22 N/A* N/A*
23 N/A* N/A*
24 N/A* N/A*
NA* indicates No connection made to this wire.
Page 10 of 11 pages
Issue: A 12/22/04

TOYOTA TUNDRA D-CAB 2004 - VSE SUBWOOFER (JBL)
Wire Harness & Radio Wiring Schematics
Subwoofer Connector
Pin No. Wire Color Function
1 Black Chassis Ground
2 N/A NA*
3 N/A NA*
4 N/A NA*
5 White Left Front Speaker (+)
6 Grey Right Front Speaker (+)
7 N/A NA*
8 Red 12 Volt Battery Connection (B+)
9 Blue/White Remote Turn-On/Ignition (Switched+)
10 N/A NA*
11 N/A NA*
12 White/Black Left Front Speaker (-)
13 Grey/Black Right Front Speaker (-)
14 N/A NA*
NA* indicates No connection made to this wire.
Page 11 of 11 pages
Issue: A 12/22/04