Bazzaz Z FI User manual

INSTALLATION INSTRUCTIONS
YAMAHA YZF R25 | 2015-2016
F7410 | T7410
WARNINGS > USING
• Use only in race or other closed-course applications and never on public roads.
• Z-Fi products are not certied by the California Air Resource Board (CARB) for
use on CA highways.
WARNINGS > INSTALLING
• We strongly suggest that an experienced technician install this product.
• Read through all instructions before beginning installation.
• This document is intended for use by qualied technicians.
• This is not a replacement for the factory Engine Control Unit (ECU).
• Refer to a factory service manual for more specic stock component
identication/location information and removal/assembly procedures.
GETTING HELP
• Factory support is available in the US at 909-597-8300.
• For fastest support outside of the US, nd your local importer at bazzaz.net.
1>READ
UNLEASH.
THE SMARTEST PERFORMANCE TUNING TECHNOLOGY
R
FUEL + QS + TRACTION CONTROL
FUEL MANAGEMENT

INCLUDED PARTS
1. Z-Fi/Z-Fi TC control unit
2. Fuel harness
3. Coil harness (For Z-Fi TC only)
4. Shift Switch and mounting hardware (For Z-Fi TC only)
5. Scotchlok (4)
6. USB cable
7. Swingarm stickers
8. Velcro
9. Download Bazzaz software from bazzaz.net/index.php/software-overview
2>IDENTIFY
FUEL HARNESS 1
COIL HARNESS (Z-FI TC ONLY)
1. Main
2. +12v SW Power
3. Z-AFM
4. Map Select
5. Ground
6. CKPS
7. TPS
8. Left Injector
9. Right Injector
2
3
4
5
6
7
8
9
1. Main
2. TC Adjust Switch
3. Shift Switch
4. Coils 1
2
3
4

2. Route the Bazzaz harness beneath the plastic tray and connect the Bazzaz fuel
harness to the control unit. Begin to route the harness towards the motor along the
side frame rail.
3>REMOVE
4>SECURE
1. Mount the Bazzaz control unit using the supplied Velcro in the tail section of the
bike.
1. Rider seat
2. Passenger Seat
3. Right and left black side fairing
4. Fuel Tank
5. Fuel Tank Cover
MAIN
+12V SW
POWER
GROUND
INJECTORS CKPS
TPS
SPEED

5>CONNECT
1. Locate the factory CKPS connector, which can be found on the left hand side of
the bike secured to the main harness.
2. Disconnect the factory CKPS connectors, and install the Bazzaz CKPS connectors
inline.
5.1
BAZZAZ
FACTORY
BAZZAZ
FACTORY
1. Route the Bazzaz speed sensor connector beneath the factory airbox and to
the right hand side of the bike.
2. Locate the factory speed sensor connector to the right of the starter motor.
3. Disconnect the factory speed sensor connector and install the Bazzaz speed
sensor connectors inline.
5.2
BAZZAZ
FACTORY

5.3
1. Continue to route the harness along the left hand side of the bike towards the front
of the airbox.
2. Locate the factory grey injector connector.
3. Disconnect the factory injector connector, and install the Bazzaz left injector
connector inline.
5.4
1. Locate the factory brown injector connector.
2. Disconnect the factory injector connector, and install the Bazzaz right injector
connector inline.
BAZZAZ
FACTORY
BAZZAZ
FACTORY
5>CONNECT (CONT.)

5.5
1. Locate the factory TPS connector,
which can be found on the far right
hand side of the throttle bodies.
2. Separate the factory yellow wire,
and use the supplied scotchlok to
crimp onto the factory yellow wire.
3. Connect the Bazzaz TPS
connector.
5.6
1. Locate the Bazzaz 12v SW power
connector, and begin to route it towards
the white factory three pin connector,
which can be found on the left hand side
of the bike.
2. Separate the factory blue wire, and use
the supplied scotchlok to crimp onto the
blue wire.
3. Connect the Bazzaz 12v SW power
connector.
FACTORY
BAZZAZ
5>CONNECT (CONT.)
5.7
1. Locate the Bazzaz ground lug, and connect it to the negative battery terminal.
SECTION 6>CONNECT, AND 7>QUICKSHIFT ARE FOR USE WITH THE
BAZZAZ Z-FI TC ONLY!! FOR Z-FI, PLEASE SKIP FORWARD TO
SECTION 8>SECURE
BAZZAZ
FACTORY
BAZZAZ
FACTORY

7>QUICKSHIFT
(FOR USE WITH Z-FI TC ONLY!)
1. Measure and note your shift pedal height,
so that you may reposition the shift pedal
once complete.
2. Remove the factory shift rod and begin to
install the Bazzaz shift switch using one of
the supplied allen stud bolts and tighten.
3. Next begin to install the Bazzaz shift rod.
The shift rod may need to be cut to get
your original shift pedal height
4. Ensure to retighten all lock nuts on the shift
linkage
6.2
1. Locate the factory right coil connector.
2. Separate the factory red/grey wire, and
use the supplied scotchlok to crimp onto
the red/grey wire.
3. Connect the Bazzaz right coil connector.
1. Connect the Bazzaz coil harness to the
Bazzaz control unit, and begin to route the
harness along the Bazzaz fuel harness
towards the front of the bike.
2. Locate the factory left coil, and separate the
factory orange wire.
3. Use the supplied scotchlok to crimp onto the
orange wire, and connect the Bazzaz left
coil connector.
FACTORY
BAZZAZ
6>CONNECT (FOR USE WITH Z-FI TC ONLY!)
6.1
BAZZAZ
FACTORY
BAZZAZ
FACTORY

10>CHECK
1. In order to check that the system is installed correctly, download the
Bazzaz Z-Fi Mapper software at bazzaz.net.
2. Plug the USB cable into the control unit and computer.
3. Locate and open the Z-Fi Mapper software.
4. Check that the pre-programmed map matches the model of your bike on
the fuel map page within the software. You can switch from map 1 to map
2 by unplugging the map select jumper on the Bazzaz fuel harness. Map 1
will be pre-programmed; depending on your model, there may be a pre-
programmed map in the map 2 slot. If map 2 is blank, stock ECU settings
are used. Make sure that the jumper is left plugged in or unplugged,
depending on which map you choose.
5. Start the vehicle and begin to check that the following inputs read
correctly on the fuel map page.
• RPM - Make sure that the RPM is reading near what the vehicle is idling
at.
• GPS - The vehicle should read neutral (or whichever gear it is in). For
motorcycles that use a Gear Position Sensor, the bike does not need
to be running to do this. For motorcycles that use a speed sensor, the
wheel must be spinning to read gear properly. This can be checked
on a dynamometer or by using a rear stand. Use caution when testing
componentry.
• TPS - When throttle is applied, the TPS should read accordingly. Fly-
Use the supplied cable ties to secure the harness neatly
along the routing path free of any moving or hot components
(which could cause damage or failure of the system).
9>SECURE
8>O2 ELIMINATION
1. Locate the factory O2 sensor connectors, which can be found by
tracing the lead from the O2 sensor to just above the front sprocket
cover.
2. Disconnect the sensor from the factory harness, and secure it away
from any hot or moving parts.

Also use software to:
• View and/or make adjustments to fuel maps
• Activate Z-AFM self mapper (sold separately)
• Save and load new fuel maps
• Re-calibrate throttle position sensor after throttle modications
• View diagnostics for troubleshooting
• Change quickshift settings
• Make traction control adjustments
If any problem is found, please carefully follow through the
installation steps again.
• Factory support is available in the US at 909-597-8300.
• For fastest support outside of the US, nd your local importer at bazzaz.net
If problem still persists, please contact Bazzaz tech support
12>USE
11>REINSTALL
After it is determined that everything is correct,
reinstall the components removed in step 3.
MAPS
MAP 1 MAP 2
The Bazzaz controller is capable of storing two maps.
Switch maps by connecting or disconnecting the map
select jumper supplied with the kit.
Or use the optional handlebar-mounted switch to
switch maps on the y (sold separately).

Purchased separately.
Switch maps on the y with this handlebar-
mounted switch.
Weatherproof toggle and easy installation.
MAP SELECT SWITCH
13>NEXT LEVEL
79.95
299.95
Purchased separately.
Build race-level fuel maps for your
specic modications, fuel type,
engine, and atmospheric conditions
simply while riding.
02 sensor mounts into exhaust and
control box easily plugs in to any
Bazzaz Z-Fi product.
SELF MAPPER

Purchased separately.
Switch maps on the y with this handlebar-mounted switch.
Quickly adjust traction control settings using a 10-point dial.
Weatherproof toggle and easy installation.
129.95
MAP SELECT/
TC ADJUST SWITCH
Purchased separately.
Illuminates when traction control
is engaged. Helpful in determining
when and where traction control is
being actuated.
79.95
TC ACTIVE LIGHT
SELF MAPPER

R
THE SMARTEST PERFORMANCE TUNING TECHNOLOGY
F7410 |T7410