Becker enocean R8-17 User manual

R8-17...R30-17
Model: E02
en Assembly and Operating Instructions
Tubular drives for roller shutters
Important information for:
• Fitters / • Electricians / • Users
Please forward accordingly!
These instructions must be kept safe for future reference.
Becker-Antriebe GmbH
Friedrich-Ebert-Straße 2-4
35764 Sinn/Germany
www.becker-antriebe.com
2010 300 990 0a20/05/2022

Table of contents
General ............................................................................................................................................................................... 3
Warranty ............................................................................................................................................................................. 3
Safety instructions ............................................................................................................................................................... 4
Instructions for the user................................................................................................................................................... 4
Instructions for installation and commissioning.................................................................................................................. 4
Intended use ....................................................................................................................................................................... 5
Drive version with angled plug ............................................................................................................................................... 6
Assembly ............................................................................................................................................................................ 6
Setting the limit positions using the programming unit............................................................................................................. 9
Deleting the limit positions using the programming unit......................................................................................................... 10
Deleting the limit positions with a rotary switch or a locking button ......................................................................................... 10
Obstruction detection / Blockage detection ......................................................................................................................... 11
Information for the electrician ............................................................................................................................................. 11
Disposal ............................................................................................................................................................................ 11
Maintenance ..................................................................................................................................................................... 11
Technical data dia. 45 ........................................................................................................................................................ 12
What to do if...?.................................................................................................................................................................. 12
Sample wiring diagrams ..................................................................................................................................................... 13
Declaration of conformity ................................................................................................................................................... 14
2-en

General
These tubular drives are high-quality products with the following features:
•Optimised for roller shutter operation
•Automatic detection of limit positions thanks to intelligent electronic system with stop systems
∙Secure anti-lifting device
∙Slight pressure applied to the roller shutter curtain makes it difficult to raise or reach under it
∙Suitable for rigid aluminium, steel and wooden profiles
•Obstruction detection in downwards direction when using suspension springs and anti-lifting device
•Blockage detection in upwards direction (e.g., end strip frozen to the window sill)
•The limit positions do not have to be reset: Changes in the shading solution are accommodated automatically when using stop
systems.
•Drive puts the roller shutter curtain under low tensile load
•Soft upper stop
•Several drives can be operated in parallel
•Compatible with existing drives with electronic limit switching (4-core connecting cable)
•Comprehensive range of the drive manufacturer's control units can be used
Please observe these Assembly and Operating Instructions when installing and setting up the equipment.
The date of manufacture comes from the first four digits of the serial number.
The numbers 1 and 2 indicate the year and the numbers 3 and 4 indicate the calendar week.
Example: 34th calendar week in 2020
Ser. No.: 2034XXXXX
Explanation of pictograms
CAUTION CAUTION indicates a hazardous situation which, if not avoided, could
result in injury.
ATTENTION ATTENTION indicates measures that must be taken to avoid damage to
property.
Denotes user tips and other useful information.
Warranty
Structural modifications and incorrect installation which are not in accordance with these and our other instructions can result in
serious injuries, e.g., crushing of limbs. Therefore, structural modifications may only be carried out with our prior approval and
strictly in accordance with our instructions, particularly the information contained in these Assembly and Operating Instructions.
Any further processing of the products which does not comply with their intended use is not permitted.
The end product manufacturer and fitter have to ensure that all the relevant current statutory, official and, in particular, EMC regu-
lations are adhered to during utilisation of our products, especially with regard to end product manufacture, installation and cus-
tomer advice.
3-en

Safety instructions
The following safety instructions and warnings are intended to avert hazards and to prevent property damage and personal injury.
Instructions for the user
General information
•The drive must be disconnected from its power source during cleaning and maintenance and when re-
placing parts.
•All work, including maintenance and cleaning, on electrical installations as well as other system parts
must always be performed by trained technicians, in particular qualified electricians.
•Children from the age of 8 years and persons with reduced physical, sensory or mental capabilities or
lack of experience and/or knowledge may use these devices, provided they are supervised or have
been instructed in the safe use of the device, and have understood the hazards involved. Children must
not play with the device.
•Systems have to be checked regularly by authorised specialists for wear and damage.
•Always put damaged systems out of operation immediately until they are repaired by an authorised
specialist.
•Do not operate equipment if people or objects are within the danger zone.
•Observe the danger zone of the equipment during operation.
•Ensure that there is adequate clearance (at least 40 cm) between moving parts and adjacent objects.
Caution
Safety instructions for avoiding serious injuries.
•Crushing or shearing points must be avoided or protected.
Instructions for installation and commissioning
General information
•Observe the safety instructions in EN 60335-2-97. Please note that this list of safety instructions is not
exhaustive, since it would be impossible for the standard to include all sources of danger. For example,
the design of the operated product, the way the drive works in the situation it is installed in or even the
way the end product is mounted in the end user’s place of use cannot be taken into consideration by
the drive manufacturer.
If any questions or uncertainties regarding the safety instructions contained in the standard arise,
please contact the manufacturer of the part or end product in question.
•All applicable standards and regulations for electrical installation must be complied with.
•All work, including maintenance and cleaning, on electrical installations as well as other system parts
must always be performed by trained technicians, in particular qualified electricians.
•Only use spare parts, tools and accessory devices which have been approved by the drive manufac-
turer.
Unapproved third-party products or modifications to the system and its accessories represent a risk to
your safety and the safety of others. This means that the use of unapproved third-party products, or
modifications which have not been agreed with or approved by us, are prohibited. We do not accept li-
ability for damage or injury arising from such actions.
•Position switch with OFF presetting within sight of the driven product, but away from moving parts, at a
height of over 1.5 m. This must not be publicly accessible.
•Permanently mounted control devices must be positioned where they can be seen.
•Rated torque and duty cycle must be suitable for the requirements of the driven product.
Technical data - rated torque and service life can be found on the type plate of the tubular drive.
•Hazardous moving parts of the drive must be installed at a height of over 2.5 m above floor level or any
other surface from which the drive can be accessed.
•To ensure safe operation of the system after commissioning, the limit positions must be correctly set/
programmed in.
•Drives with a H05VV-F connecting cable may only be used indoors.
•Drives with a H05RR-F, S05RN-F or 05RN-F connecting cable may be used both indoors and outdoors.
•To connect the drive to the driven part, solely mechanical accessory components made by the drive
manufacturer from the current product catalogue may be used. The components must be installed in
accordance with the manufacturer's instructions.
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•If the drive is used for shading solutions in a specially marked area (e.g., escape routes, hazard zones,
safety areas), compliance with all applicable regulations and standards must be ensured.
•Once the drive has been installed, the fitter must mark the used tubular drive in the “Technical data”
chapter and make a note of the installation position.
Caution
Safety instructions for avoiding serious injuries.
•When electrical or electronic equipment and units are operated, certain components,
e.g., the power supply unit, are live. Physical injuries or damage to property can result in
the event of unauthorised interventions or failure to heed warnings.
•Be careful when touching the tubular drive, as it heats up during operation for technical
reasons.
•Before installation, shut down all lines and control devices that are not essential for op-
eration.
•Crushing or shearing points must be avoided or protected.
•When installing the drive, all-pole disconnection from the mains with a contact gap of at
least 3mm per pole must be provided (EN60335).
•If the mains connecting cable is damaged, it may only be replaced by the manufacturer.
If the drive has a plug-in connecting cable, it must be replaced with the same type of
mains connecting cable, which is available from the drive manufacturer.
Attention
Safety instructions for avoiding property damage.
•Ensure that there is adequate clearance between moving parts and adjacent objects.
•The drive must not be carried by the mains connecting cable.
•All latching connections and fastening screws on the brackets must be checked to en-
sure that they are secure.
•Ensure that nothing rubs against the tubular drive, such as shading solution attach-
ments, screws, etc.
•The drive must be fitted horizontally.
Intended use
The type of tubular drive described in these instructions is intended solely for the operation of roller shutters.
This type of tubular drive supports not only curtain attachment by means of springs but also mechanical anti-lifting devices (e.g.,
Zurfluh-Feller, Simu, GAH Alberts and Deprat). These are detected automatically.
For sun protection applications, please use only the types of tubular drive designed for this purpose.
This type of tubular drive is designed for use in single systems (one drive per barrel).
The tubular drive must not be used in potentially explosive areas.
The connecting cable is not suitable for transporting the drive. Always carry the drive by the housing tube.
Other applications, uses and modifications are not permitted in order to protect the safety of the users and others, since these ac-
tions can impair the system’s safety and carry the risk of personal injury and property damage. The drive manufacturer does not
accept liability for damages or injury arising from such actions.
Always observe the information in these instructions when operating or repairing the system. The drive manufacturer does not ac-
cept liability for damage or injury resulting from improper usage.
Attention
Only use anti-lifting devices if the roller shutter laths are sufficiently strong. The closed
curtain must not project beyond the guide tracks or else there is a risk of the joint between
the top two laths being subjected to excessive strain and getting damaged.
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Drive version with angled plug
Caution
The power supply to the connecting cable must be disconnected prior to assembly/disas-
sembly.
Assembling the plug-in connecting cable for tubular drives with angled plug
Ø35/Ø45/Ø58 Plug the dead connecting cable into the angled plug until the
locating lug clicks into place in the angled plug. If necessary,
use a suitable flathead screwdriver to assist with insertion. Set
the screwdriver into one of the two grooves on the plug-in con-
necting cable provided for this purpose.
Check that the cable is properly engaged.
1 = locating lug
Disassembling the plug-in connecting cable for tubular drives with angled plug
Ø35/Ø45/Ø58 Insert a suitable flathead screwdriver right into the recess of the
locating latch, so that the latch releases the locating lug from
the plug.
Now you can pull out the connecting cable along with the flat-
head screwdriver.
A = locating latch
Assembly
Assembling the drive
Attention
To connect the drive to the driven part, solely mechanical accessory components made by
the drive manufacturer from the current product catalogue may be used.
Prior to mounting, the fitter must ensure that the masonry and the system being motorised are sufficiently robust (drive torque plus
weight of the shading solution).
Caution
Electrical connections may only be carried out by a qualified electrician. Prior to assembly,
the power supply must be disconnected and secured. Please give the enclosed connection
information to the responsible electrical contractor.
Calculate the space required at the side (M) by measuring the drive head (1) and wall bracket (2). The
clear dimension of the box (X) minus the space required at the side (M) and idler (G) gives the length
(L) of the barrel: L=X-M-G.
The space required at the side (M) varies depending on the combination of drive and wall bracket.
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Then mount the wall bracket and idler. Ensure that the barrel is aligned at right angles to the wall and that sufficient axial play is al-
lowed for the mounted system.
Attention
When using rigid shaft connectors, closed brackets must be fitted. The tubular drive
presses the closed curtain down to make it difficult for people to reach under it or raise it.
Only use curtains made of sufficiently strong material, such as aluminium, steel or wood.
To prevent damage to the curtain it must run in guide tracks from top to bottom.
Assembling and disassembling the mounting pin
Ø45
When pushed in, the mounting pin (2) locks automatically. To undo the mounting pin (2), push the tab
washer (1) upwards and pull out the mounting pin (2).
Assembling and disassembling the drive adapter
Fitting the ring onto the thrust ring
Assembling the drive adapter with safety catch on the
drive shaft
Disassembling the drive adapter with safety catch on the
drive shaft
Assembling and disassembling the drive adapter with drive adapter safety catch or screw connection
Assembling and disassembling the drive
adapter with separate drive adapter
safety catch
Assembling and disassembling the drive
adapter with screw connection
Mounting the drive in the tube
For profile shafts:
In the case of some drive adapters, tolerances of the groove widths in different barrels can be offset by
rotating the drive adapter into a different groove recess. These groove recesses have different sizes
and allow the drive to fit exactly.
Y
X
For round shafts:
Measure the lug of the thrust ring (X, Y). Then notch the tube on the motor side, so the lug of the thrust
ring can also be pushed into the shaft. There must be no play between the lug of the thrust ring and the
shaft.
7-en

-10 mm
To ensure secure torque transmission for round shafts, we recommend screwing the drive adapter to
the shaft (see the table below).
Attention!When drilling into the barrel, never drill near the tubular drive!
Size of drive
[mm]
Drive adapter Torque
max. [Nm]
Fastening screws
(4 units)
dia. 35-dia. 45 All Up to 50 Self-tapping screw
dia. 4.8 x 9.5 mm
We also recommend screwing the idler to the barrel.
Attention
Do not hammer the tubular drive into the tube or drop it into the barrel! The curtain can only
be secured using springs or rigid shaft connectors. We recommend at least three pieces
per metre of barrel.
2
1
Assemble the tubular drive with the relevant ring (1) and drive adapter (2). If the ring has several
grooves, select the groove which is a perfect fit and push the ring (1) onto the thrust ring.
Insert the tubular drive with the pre-assembled ring (1) and drive adapter (2) into the tube to achieve a
form fit. Ensure that the ring and drive adapter are secure in the tube.
Mount the assembled unit comprising shaft, tubular drive and idler on the box and secure the drive with
a splint or spring pin according to the type of wall bracket fixing.
Automatic setting of limit positions is possible, where a stop system is present on both sides, using the
rotary switch set (Item no. 49010011580), a standard rotary switch or the programming unit for drives
with electronic limit switching (Item no. 49352000110). All other functions can only be set via the pro-
gramming unit.
Connect the wires of the tubular drive to those of the same colour in the programming/operator control
and switch on the power supply.
Attention
The rotary switch and the programming unit are only designed for the commissioning, and
not for continuous operation!
Position the barrel so that the roller shutter curtain can be attached with springs or fit the rigid shaft connectors in accordance with
the manufacturer's instructions.
Lay the connecting cable
Lay the connecting cable up to the tubular drive, and fix The connecting cable and any antennae must
not project into the winding chamber. Cover any sharp edges.
8-en

Setting the limit positions using the programming unit
Programming button Travel button
Programming unit for drives with electronic limit switching.
Attention
The programming unit is only designed for the commissioning, not for continuous opera-
tion.
Intelligent installation management
Completion of installation following automatic setting of limit position "Stop"
Next time the “stop” limit position is travelled to, this position will be provisionally saved as the limit position. Once the limit position
has been detected at this position 3 times in a row without any problems, it will be definitively saved. This normally takes place dur-
ing regular operation.
To complete installation quickly, it is sufficient to travel to the “stop” limit position 3 times in a row from approx. 20 cm.
Limit position status indicator
A brief stopping and restarting indicates that no limit position has been set in that direction of movement.
The limit position becomes fixed after the tubular drive has turned off automatically in the desired position three times.
If the tubular drive switches off prematurely while opening or closing, due to an obstruc-
tion, the obstruction can be cleared by reversing a short way and removing the obstruc-
tion. The desired limit position can be set by opening/closing again.
When first installing using springs and adjusting the limit position "...to lower stop", the
barrel in the lower limit position turns approx. 1/4 of a turn further than usual. In doing so,
the tubular drive is able to automatically detect the use of anti-lifting devices or springs.
The tubular drive switches off automatically.
Upper stop to lower stop
Open to the permanent upper stop.
▻ The tubular drive switches off automatically.
Then close to the permanent lower stop without pausing. During travel, the end posi-
tion status indicator (ESI) must be displayed before the end position is reached.
▻ The tubular drive switches off automatically.
► The limit positions are now set.
9-en

Deleting the limit positions using the programming unit
Connect the wires of the tubular drive to those of the same colour in the programming unit
and switch on the power supply.
Please pause for 1 sec after the last drive command before beginning the deletion se-
quence. Also leave a pause of 1 sec between the individual steps of the deletion sequence.
black
brown
blue
green-yellow
black
brown
blue
green-yellow
Programming button Travel button
Press the programming button and keep it pressed.
Then press down the travel button and keep it pressed.
Now release the programming button, but continue to keep the travel button pressed.
Next press the programming button again.
▻ The tubular drive acknowledges.
► Both limit positions are deleted.
Deleting the limit positions with a rotary switch or a locking button
The switching commands sequence must be carried out in quick succession.
Carry out the following deletion sequence without interruption between the individual drive commands:
until STOP
The tubular drive acknowledges.
Both limit positions are deleted.
10-en

Obstruction detection / Blockage detection
Caution
Use of the drive’s obstacle detection system as personal protection is not permitted. It has
been designed exclusively to protect the roller shutters or sun protection system from be-
ing damaged.
If the drive is correctly installed, it switches off when it detects obstructions or shutter faults.
The following are detected both when using attachment springs and when using anti-lifting devices:
In the DOWN direction (Obstruction detection)
A curtain jam when closing due to objects on the window sill or sticking of the lateral guide tracks.
In the UP direction (Blockage detection)
Extremely large increase in the load (e.g., frozen end strip on the window sill)
To avoid overly sudden deactivation during closing, the drive only responds to an obstruction one or two revolutions after the im-
pact.
Information for the electrician
Tubular drives with electronic limit switching can be connected in parallel. The maximum switching contact load of the switching
equipment (timer, relay control, switch, etc.) must be observed. To operate drives with electronic limit switching, only use switch-
ing elements (timers) that are not earthed via the drive. The outputs of the switching element must be potential-free in the neutral
position.
Use external conductor L1 to control the up and down direction. Other devices or consumers (lamps, relays, etc.) must not be dir-
ectly connected to the drive connecting cables. For this purpose, the drives and additional devices must be decoupled by relay
controls.
When installing the drive, all-pole disconnection from the mains with a contact gap of at least 3 mm per pole must be provided.
Attention
Only use mechanically or electrically locked switching elements with a marked zero posi-
tion! This also applies when drives with electronic and mechanical limit switching are used
in the same system. The changeover time for switching the running direction must be at
least 0.5 s. The switch and control must not execute simultaneous UP and DOWN com-
mands. Protect the electrical connections from damp.
Once you have finished wiring everything to the control, ALWAYS check the right direction
assignment of the drive to the control buttons UP and DOWN, EXTEND and RETRACT.
If the drive is to be operated with devices which contain sources of interference, the elec-
trician must ensure suitable interference suppression for the relevant devices.
Disposal
The crossed-out bin symbol on the product indicates that the device is subject to mandatory disposal separate from household
waste. This product must be handed over to a collection point for electrical and electronic equipment at the end of its service life.
The packaging material must be disposed of properly.
Maintenance
These drives are maintenance-free.
11-en

Technical data dia. 45
Tubular drive R8-17 R12-17 R20-17 R30-17
Model E02
Type RO+
Rated torque [Nm] 8 12 20 30
Output speed [rpm] 17
Limit switch range 64revolutions
Supply voltage 230V AC/ 50Hz
Connected load [W] 100 110 160 205
Rated current consumption [A] 0.45 0.50 0.75 0.90
Operating mode S2 4 min
Degree of protection IP44
Min. tube inside diameter [mm] 47
Emission sound pressure level
[dB(A)]
≤70
What to do if...?
Problem Remedy
The roller shutter curtain is raised unevenly or not at all. Repair system; then re-program limit positions.
Tubular drive overruns the limit position or does not reach the
set limit position.
Repair electrical installation; re-program limit positions.
Check electrical installation; remove external devices; reset
limit positions.
Stops have broken off or one or several attachments are
broken. Repair system; reset tubular drive, then re-program
limit positions.
Tubular drive stops arbitrarily; cannot be restarted in the same
direction.
Use a more powerful tubular drive.
Ensure that the system runs smoothly.
Delete limit positions, then re-program limit positions.
Tubular drive does not run in the right direction. Tubular drive is overheated. The tubular drive is operational
again after a few minutes.
Clear and remove the blockage and set the drive in the direc-
tion required.
Check the electrical connection.
During the programming run, the drive stops short of the limit
position to be programmed.
For safety reasons, the drive reacts sensitively to sluggishness
during the programming run, in order to prevent damage.
Briefly run curtain DOWN and subsequently UP until you reach
the upper limit position.
12-en

Sample wiring diagrams
The assignment of the black and brown wires according to the direction of travel is de-
pendant on how the drive is installed (mounted to the right or to the left).
Controlling one/several drive(s) via a single switch/button
Electronic
black
brown
blue green-yellow
Electronic
Central, group and individual control using Centronic UnitControl UC42
Mains 230 V / 50 Hz Central
Group
Individual Individual
230 V / 50 Hz Central cable
(connection to further control units)
230 V / 50 Hz
230 V / 50 Hz
Electronics
230 V / 50 Hz
Control unit
13-en

Declaration of conformity
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15