Beckhoff C63 Series User manual

Installation and Operating instructions for
Control Cabinet PCs C63xx -0030
-0040
Version: 1.3
Date: 2011-02-21
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Table of contents
Table of contents
1.
2.
3.
4.
5.
General instructions 3
Notes on the Documentation 3
Liability Conditions 3
Description of safety symbols 3
Basic safety measures 4
Operator's obligation to exercise diligence 5
Operator requirements 5
Product Description 6
Appropriate Use 6
Structure C6320, C6330 6
Structure C6325, C6335 8
Structure C6340, C6350 10
Interfaces 12
USB interfaces 12
Network connection 12
DVI interface 12
USB interface 12
Serial interface 12
Additional plug-in cards (optional) 12
Installation Instructions 13
Transport and Unpacking 13
Transport 13
Unpacking 13
Installation of the PC in the control cabinet 14
Power Supply Connection 15
Pin assignment of the connector 15
Fitting the cable 16
Material for assembling the connectors 16
Assembling the connectors 16
Connecting Power Supply 17
Cable Cross Sections 17
PC_ON, Power-Status, UPS output 17
Wiring diagram 18
Connecting devices 19
Connecting cables 19
Check voltage rating and connect 19
Operating Instructions 20
Switching the Industrial PC on and off 20
First switching on and driver installation 20
Maintenance 21
Cleaning the Industrial PC 21
Replacing the battery on the motherboard 21
Servicing 21
Shutting down 21
Disposal 21
UPS Software Components (optional) 22
Installation on the PC 22
Help files 22
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Table of contents
6.
7.
8.
Troubleshooting 23
Fault correction 23
Beckhoff Support & Service 24
Beckhoff branches and partner companies 24
Beckhoff Headquarters 24
Beckhoff Support 24
Beckhoff Service 24
Assembly dimensions 25
Appendix 31
Technical data 31
Approvals 32
FCC: Federal Communications Commission Radio Frequency Interference
Statement 32
FCC: Canadian Notice 32
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General instructions
General instructions
Notes on the Documentation
This description is only intended for the use of trained specialists in control
and automation engineering who are familiar with the applicable national
standards. It is essential that the following notes and explanations are
followed when installing and commissioning these components.
Liability Conditions
The responsible staff must ensure that the application or use of the
products described satisfy all the requirements for safety, including all the
relevant laws, regulations, guidelines and standards.
The documentation has been prepared with care. The products described
are, however, constantly under development. For that reason the
documentation is not in every case checked for consistency with
performance data, standards or other characteristics. None of the
statements of this manual represents a guarantee (Garantie) in the
meaning of § 443 BGB of the German Civil Code or a statement about the
contractually expected fitness for a particular purpose in the meaning of
§ 434 par. 1 sentence 1 BGB. In the event that it contains technical or
editorial errors, we retain the right to make alterations at any time and
without warning. No claims for the modification of products that have
already been supplied may be made on the basis of the data, diagrams
and descriptions in this documentation.
© This documentation is copyrighted. Any reproduction or third party use of
this publication, whether in whole or in part, without the written permission
of Beckhoff Automation GmbH, is forbidden.
Description of safety symbols
The following safety symbols are used in this operating manual. They are
intended to alert the reader to the associated safety instructions.
Danger
This symbol is intended to highlight risks for the life or health of personnel.
Warning
This symbol is intended to highlight risks for equipment, materials or the
environment.
i
Note
This symbol indicates information that contributes to better understanding.
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General instructions
Basic safety measures
Only switch the PC off after
closing the software
Before the Industrial PC is switched off, software that is running must
be properly closed.
Otherwise it is possible that data on the hard disk is lost. Please read the
section on Switching the Industrial PC on and off.
Warning
Switch off all parts of the equipment, then uncouple the fieldbus!
Before opening the housing of the PC, and whenever the PC is being used
for purposes other than plant control, such as during functional tests
following repair, all parts of the equipment must first be switched off, after
which the Industrial PC can be uncoupled from the plant.
Pulling out the fieldbus connection plug uncouples the PC (optional).
Items of equipment that have been switched off must be secured against
being switched on again.
The Industrial PC’s power supply unit must be supplied with 24 VDC.
Danger
Do not exchange any parts when under power!
When components are being fitted or removed, the supply voltage must be
switched off.
Fitting work on the Industrial PC can result in damage:
• If metal objects such as screws or tools fall onto operating circuit
boards.
• If connecting cables internal to the PC are removed or inserted
during operation.
• If plug-in cards are removed or inserted when the PC is switched
on.
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General instructions
Operator's obligation to exercise diligence
The operator must ensure that
• the Industrial PC is only used for its intended use (see also
Product Description chapter).
• the Industrial PC is in a sound condition and in working order
during operation.
• the operation manual is in good condition and complete, and
always available for reference at the location of the Industrial PC.
• the Industrial PC is operated, maintained and repaired only by
sufficiently qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational
safety and environmental protection aspects, and is familiar with
the operating manual and in particular the safety notes contained
herein.
• none of the safety and warning notes attached to the Industrial PC
are removed, and that all notes remain legible.
National regulations
depending on the machine
type
Depending on the type of machine and plant in which the Industrial PC is
being used, there will be national regulations for the control of such
machines and plant that the operator must observe. These regulations
cover, amongst other things, the intervals between inspections of the
controller.
The operator must initiate such inspections in good time.
Warning
Only trained persons may open the Industrial PC housing!
The operator is responsible for ensuring that only trained electrical staff
opens the housing of the Industrial PC.
Procedure in the event of a
fault
In the event of a fault in the Industrial PC, appropriate measures can be
determined with the aid of the list in the Fault correction section.
Operator requirements
Read the operating
instructions
Every user of the Industrial PC must have read these operating
instructions.
Software knowledge Every user must be familiar with any of the functions of the software
installed on the PC that he can reach.
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Product Description
Product Description
Appropriate Use
The C63xx series Industrial PCs in connection with a DVI / USB-Control-
Panel CP68xx or CP78xx are designed for mounting in control cabinets for
machine and plant engineering applications.
The PCs of the series C63xx-0030 and C63xx-0040 differ in the
configuration of the processor.
Structure C6320, C6330
Configuration with 3 PCI-Slots
Example: Front view of
Industrial PC C6330
in basic configuration
Opening the housing To open the PC housing, release the screw (1) by one turn using a
screwdriver. The plastic cap (2) can be then be pulled forward, thereby
releasing the lid (3).
Top view of the open
housing
The aluminium lid can now be lifted off. Avoid damaging the electrical
contacts for the power supply line of the fan (1)!
1
3
2
1
1
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Product Description
View of the open PC
C6330
The computer chassis can now be removed from the housing.
The power supply is located in the lower part of the chassis (1), the
2,5” hard disk is located in the upper part (2).
The slot motherboard (3) is located in the second slot of the housing.
The Slim Line CD-ROM drive (4) is visible right on the picture
(only C6330).
2
3
4
1
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Product Description
Structure C6325, C6335
Configuration without fan
Example:
Front view of the C6335
in basic configuration
Opening the housing To open the PC housing, release the screw (1) by one turn using a
screwdriver. The plastic cap (2) can be then be pulled forward, thereby
releasing the lid (3).
Top view of the open
housing
The aluminium lid can now be lifted off.
The heatsink (1) enables the fanless operation up to an ambient air
temperature of 45 oC.
1
3
2
1
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