Beckmann EMS-1040 User manual
Operating manual
Device control unit EMS-1040 / EMS-1080
Rev 1.0
Beckmann GmbH
Brandtstr. 1
33161 Hövelhof
GERMANY www.beckmann-gmbh.de
Legal information
Allrightsreserved.Nopartofthismanualmaybereproducedorduplicatedinanyformwithoutpriorconsent
of Beckmann GmbH. Beckmann GmbH is not liable with respect to the buyer of this product or to third
parties for damage, loss, costs or expenses incurred as a result of accidents, misuse of the product,
unauthorized changes, repairs or additions. Furthermore, Beckmann GmbH is not liable for losses, costs,
malfunctions or consequential damage arising from the use of the device control unit. The technical data
correspond to the current state at the time of printing. Printing errors, mistakes and amendments reserved.
Beckmann GmbH
Brandtstraße 1
33161 Hövelhof
Phone: +49 (0) 52 57 - 98 23 – 0
Fax: +49 (0) 52 57 - 98 23 – 11
info@beckmann-gmbh.de
www.beckmann-gmbh.de
Rev 1.0 EMS-1040/EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page I
Table of contents
1 Notes on using the operating instructions ..................................................................................1-1
1.1 Symbols .............................................................................................................................1-2
1.1.1 Symbols for personal protective equipment .......................................................1-2
1.1.2 Hazard symbols .................................................................................................1-2
1.1.3 Notice symbol .....................................................................................................1-2
1.2 Validity of these instructions – name plate.........................................................................1-3
1.3 Limitation of liability............................................................................................................1-4
1.4 Customer service...............................................................................................................1-4
2 Technical information ....................................................................................................................2-1
2.1 Functional description........................................................................................................2-1
2.2 Equipment..........................................................................................................................2-1
2.3 Technical data....................................................................................................................2-2
2.3.1 Dimensions ........................................................................................................2-3
2.4 Device depiction.................................................................................................................2-4
3 Safety ...............................................................................................................................................3-1
3.1 Intended use......................................................................................................................3-2
3.2 Improper use......................................................................................................................3-2
3.3 Personnel requirements.....................................................................................................3-3
3.4 Operator responsibilities ....................................................................................................3-4
3.5 Safety information..............................................................................................................3-4
3.6 Residual risks.....................................................................................................................3-5
3.7 Safety signs and labels at the device control unit..............................................................3-6
4 Transport and storage ...................................................................................................................4-1
4.1 Scope of delivery ...............................................................................................................4-1
4.2 Transportation....................................................................................................................4-1
4.3 Storage ..............................................................................................................................4-1
5 Set-up and installation ................................................................................................................... 5-1
5.1 Instructions for unpacking..................................................................................................5-1
5.2 Safety measures prior to installation..................................................................................5-1
5.3 Requirements at the installation site..................................................................................5-1
5.4 Installation of the operating unit.........................................................................................5-2
5.4.1 Electrical connection of the operating unit .........................................................5-4
5.5 Installation of the PowerBox ..............................................................................................5-7
5.5.1 Electrical installation of the PowerBox ...............................................................5-7
5.6 Connection of terminal devices..........................................................................................5-7
6 Start-up and operation ...................................................................................................................6-1
6.1 Start-up ..............................................................................................................................6-1
6.2 Operation ...........................................................................................................................6-2
6.2.1 Inserting coins or tokens ....................................................................................6-2
6.2.2 RFID ...................................................................................................................6-3
6.2.3 Setting the coin validator ....................................................................................6-5
6.2.4 Emptying the coin box ........................................................................................6-6
6.3 Shutdown...........................................................................................................................6-7
Table of contents
Rev 1.0 EMS-1040/EMS-1080
page II © Beckmann GmbH, Hövelhof, 2014 - 2034
7 Programming ..................................................................................................................................7-1
7.1 Requirements.....................................................................................................................7-1
7.2 Navigation..........................................................................................................................7-3
7.3 Programming a car wash...................................................................................................7-4
7.3.1 Menu structure car wash ....................................................................................7-4
7.3.2 Parameters car wash .........................................................................................7-7
7.3.3 Exemplary programming car wash ...................................................................7-12
7.4 Programming a washing machine....................................................................................7-15
7.4.1 Menu structure washing machine .....................................................................7-15
7.4.2 Parameters washing machine ..........................................................................7-18
7.4.3 Exemplary programming washing machine .....................................................7-24
7.5 Programming WC/washing machine................................................................................7-26
7.5.1 Menu structure WC/washing machine ..............................................................7-26
7.5.2 Parameters WC/washing machine ...................................................................7-29
7.5.3 Exemplary programming WC/washing machine ..............................................7-34
7.6 Programming a charging station......................................................................................7-36
7.6.1 Menu structure charging station .......................................................................7-36
7.6.2 Parameters charging station ............................................................................7-39
7.6.3 Exemplary programming charging station ........................................................7-45
8 Maintenance ....................................................................................................................................8-1
8.1 Safety.................................................................................................................................8-1
8.2 Maintenance schedule.......................................................................................................8-2
8.3 Maintenance activities........................................................................................................8-2
8.3.1 Cleaning the housing ..........................................................................................8-2
8.3.2 Cleaning the coin validator .................................................................................8-3
9 Faults ...............................................................................................................................................9-1
9.1 Safety.................................................................................................................................9-1
9.2 Fault table ..........................................................................................................................9-2
10 Disposal ........................................................................................................................................10-1
11 Annex ............................................................................................................................................11-3
11.1 Declaration of Conformity.................................................................................................11-3
11.2 Stainless steel cleaning and maintenance instructions....................................................11-5
11.3 Supplier documentation ...................................................................................................11-7
11.3.1 EMP coin validator ...........................................................................................11-7
Rev 1.0 EMS-1040/EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page III
Table of figures
1 Notes on using the operating instructions
Fig. 1-1 Name plate EMS 1040 .................................................................................................1-3
Fig. 1-2 Name plate EMS 1080 .................................................................................................1-3
2 Technical information
Fig. 2-1 Dimensions device control unit ....................................................................................2-3
Fig. 2-2 Overview master tower ................................................................................................2-4
Fig. 2-3 Overview control box Isobox ........................................................................................2-5
3 Safety
Fig. 3-1 Warning sign PowerBox ...............................................................................................3-6
5 Set-up and installation
Fig. 5-1 Unlocking lid .................................................................................................................5-2
Fig. 5-2 Opening the hinged cover ............................................................................................5-2
Fig. 5-3 Attaching the device control unit ..................................................................................5-3
Fig. 5-4 Diagram GDM plugs and bus cable .............................................................................5-4
Fig. 5-5 Opening the Isobox ......................................................................................................5-5
Fig. 5-6 Piercing through the splash guard grommet ................................................................5-5
Fig. 5-7 Connecting the 230 V supply line ................................................................................5-6
Fig. 5-8 Terminal plan ...............................................................................................................5-6
6 Start-up and operation
Fig. 6-1 Display and selection buttons for the devices ..............................................................6-2
Fig. 6-2 Inserting a coin .............................................................................................................6-2
Fig. 6-3 Using an RFID card .....................................................................................................6-3
Fig. 6-4 Opening the lock ..........................................................................................................6-5
Fig. 6-5 Opening hinged cover. .................................................................................................6-5
Fig. 6-6 Opening lock ................................................................................................................6-6
Fig. 6-7 Opening hinged cover. .................................................................................................6-6
7 Programming
Fig. 7-1 Opening lock ................................................................................................................7-1
Fig. 7-2 Opening hinged cover. .................................................................................................7-1
Fig. 7-3 Programming switch ....................................................................................................7-2
Fig. 7-4 Navigation in programming mode ................................................................................7-3
Fig. 7-5 Terminal assignment single point operation car wash ...............................................7-12
Fig. 7-6 Diagram time course for single point operation car wash ..........................................7-13
Fig. 7-7 Terminal assignment car wash operation car wash ...................................................7-13
Fig. 7-8 Diagram time course for single point operation car wash ..........................................7-14
Fig. 7-9 Terminal assignment application of washing machine ...............................................7-24
Fig. 7-10 Example 1: Standard time operation washing machine .............................................7-24
Fig. 7-11 Example 2: Door opening washing machine ..............................................................7-25
Fig. 7-12 Port assignment application of WC/washing machine ...............................................7-34
Fig. 7-13 Example 1, pulse mode: 4-operation => P8 pulse time = 5 s ....................................7-35
Fig. 7-14 Example 2, time mode: 4-operation => P8 pulse time = 0 s ......................................7-35
Fig. 7-15 Terminal assignment for the application of a charging station ...................................7-45
Fig. 7-16 Diagram time course for the application of a charging station ...................................7-45
Table of figures
Rev 1.0 EMS-1040/EMS-1080
page IV © Beckmann GmbH, Hövelhof, 2014 - 2034
8 Maintenance
Fig. 8-1 Opening lock ................................................................................................................8-3
Fig. 8-2 Opening hinged cover. .................................................................................................8-3
Rev 1.0 EMS-1040 / EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page 1-1
Notes on using the operating instructions Chapter 1
1 Notes on using the operating instructions
In this operating manual the user obtains information
• for his own safety,
• for a quicker familiarization with the functional range of the device control
unit,
• for safe working with the device control unit,
• for remedying faults and
• for maintaining the device control unit.
In order to maintain the reliability of the device control unit, to increase its life cycle
and to prevent downtimes, observe the instructions in the operating manual.
Study the "Safety" chapter thoroughly.
The arrangements and functions of all components must be known prior to initial
commissioning of the device control unit.
Observe the information provided in the operating manual for all works.
Moreover, always observe the applicable accident prevention and environmental
protection regulations as wellasthe generallyrecognized technicalrulesfor safe and
proper working.
Feel free to contact us if there are any unresolved issues after having read the
operating manual.
The illustrations in the operating manual may differ from the actual design. The
factual information content remains unaffected.
Chapter Notes on using the operating instructions
Rev 1.0 EMS-1040 / EMS-1080
page 1-2 © Beckmann GmbH, Hövelhof, 2014 - 2034
1
1.1 Symbols
Particularly important information in this operating manual are marked with the
following symbols:
1.1.1 Symbols for personal protective equipment
Wear protective gloves.
Wear safety boots.
1.1.2 Hazard symbols
Danger!
This symbol combined with the signal word indicates an imminent danger to the life
and health of persons.
The texts marked with this symbol and signal word provide information on how to
prevent personal injury.
Warning!
This symbol combined with the signal word indicates a danger resulting in minor to
moderate injuries.
The texts marked with this symbol and signal word provide information on how to
prevent personal injury.
Caution!
This symbol indicates the danger of property damage.
The texts marked with this symbol and signal word provide information on how to
prevent property damage.
If the source of danger can be clearly defined, the corresponding pictogram
precedes the hazard warning:
Danger!
Hazardous electric voltage.
This symbol indicates dangers due to electric voltage.
1.1.3 Notice symbol
Note
This symbol indicates application tips or general information.
Rev 1.0 EMS-1040 / EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page 1-3
Notes on using the operating instructions Chapter 1
1.2 Validity of these instructions – name plate
This operating manual is valid for the device control unit EMS-1040 / EMS-1080
(hereinafter referred to as control unit) with the following name plates:
Fig. 1-1 Name plate EMS 1040
Fig. 1-2 Name plate EMS 1080
Chapter Notes on using the operating instructions
Rev 1.0 EMS-1040 / EMS-1080
page 1-4 © Beckmann GmbH, Hövelhof, 2014 - 2034
1
1.3 Limitation of liability
Beckmann GmbH is not liable with respect to the buyer of this product or to third
parties for damage, loss, costs orexpenses incurred as a result of accidents, misuse
of the product, unauthorized changes, repairs or additions. Furthermore,
Beckmann GmbH is not liable for losses, costs, malfunctions or consequential
damage arising from the use of the device control unit. The technical data
correspond to the current state at the time of printing. Printing errors, mistakes and
amendments reserved.
All of the specifications and information in this manual have been compiled in due
considerationoftheapplicablestandardsandregulations,thestate of the art and our
many years of experience and findings.
The manufacturer assumes no liability for damages resulting from:
• the non-observance of these operating instructions
• improper use
• the deployment of unqualified personnel
• unauthorised alterations
• technical changes
• the use of non-approved spare and wear parts
• vandalism
The actual scope of delivery may differ from the descriptions and illustrations in this
manual in case of special designs, when making use of additional order options or
due to the latest technical modifications.
Apart from that, the obligations agreed upon in the delivery contract, the general
terms and conditions as well as the manufacturer's delivery conditions and the legal
provisions valid upon conclusion of the contract apply.
1.4 Customer service
Beckmann GmbH
Brandtstraße 1
33161 Hövelhof
Phone: +49 (0) 52 57 - 98 23 - 0
Fax: +49 (0) 52 57 - 98 23 - 11
info@beckmann-gmbh.de
www.beckmann-gmbh.de
Rev 1.0 EMS-1040 / EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page 2-1
Technical information Chapter 2
2 Technical information
2.1 Functional description
Thedevicesofthe EMS-1040/EMS-1080systemfamily havebeendevelopedforthe
central control of up to eight terminal devices (in the HDR version of up to eight
programmes).
The robust housing construction made of high-quality stainless steel impresses with
a timeless design while offering protection against extreme weather conditions and
vandalism.
The multicoloured status LEDs above the keyboard indicate which terminal devices
are free and allow the customer to make an individual choice. The large display
shows the respective minimum amount of insertion (different prices can be set for
each terminal device/programme).
A system always consists of two components:
• Operating unit (for selection, payment, settings)
• PowerBox (including voltage supply, relay outputs)
The separate PowerBox supplies the operating unit with low voltage, thus ensuring
a secure outdoor installation.
The fields of application include:
• Central control of up to 8 showers
• Central control of up to 8 vacuum cleaners
• Central control of up to 8 washing machines
• Programme control for car washes (HDR version)
2.2 Equipment
The device control unit is available in the following versions:
• EMS-1040 for up to 4 terminal devices
• EMS-1080 for up to 8 terminal devices
• EMS-1040 HDR for up to 4 cleaning programmes
• EMS-1080 HDR for up to 8 cleaning programmes
In the HDR version (for high-pressure cleaners) up to eight programmes can be
selected, which are subsequently transferred to the terminal device.
Chapter Technical information
Rev 1.0 EMS-1040 / EMS-1080
page 2-2 © Beckmann GmbH, Hövelhof, 2014 - 2034
2
2.3 Technical data
Tab. 2-1 Technical data
Parameter Value
Type designation EMS-1040 EMS-1080
Energy supply 230 V AC / 50 Hz
Power consumption max. 10 W
Relay outputs 4 x 8 x
Switching capacity per relay 16 A, 250 VAC
Housing material V2A stainless steel
Temperature area of application -20 to +40 °C
Type of protection from IP44 (depending on installation)
Dimensions operating unit
(width x height x depth) 320 mm x 300 mm x 155 mm
Dimensions PowerBox
(width x height x depth) 255 mm x 180 mm x 105mm
Weight operating unit 7 kg
Weight PowerBox 1 kg
Chapter Technical information
Rev 1.0 EMS-1040 / EMS-1080
page 2-4 © Beckmann GmbH, Hövelhof, 2014 - 2034
2
2.4 Device depiction
Fig. 2-2 Overview master tower
No. Designation
1 Lock / closure for the front cover
2 Coin slot with protective flap
3 Screw holes for wall mounting
4 Connections for PowerBox and terminal devices (3 at the rear, 2 with strain relief at
the bottom)
5 Control panel with LEDs and selection buttons
6Display
1
2
3
3
5
3
4
6
3
Rev 1.0 EMS-1040 / EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page 3-1
Safety Chapter 3
3 Safety
This device complies with the relevant safety regulations for measuring and control
technology and has been constructed in accordance with state-of-the-art technology
and the recognised safety rules and regulations Nevertheless, its use may result in
danger for life and limb of the user or third parties or causedamage to the device and
other assets.
Only use this device in perfect condition, in accordance with regulations, fully aware
of safety and dangers and observing these operating instructions!
Have all faults, especially those which may jeopardise safety,
repaired immediately!
In addition to the operating manual also observe the generally applicable legal and
other binding accident prevention and environmental protection regulations!
Do not change or modify the device control unit without prior consent of the
manufacturer!
Spare parts must meet the requirements specified by the manufacturer! This is only
guaranteed when using original spare parts.
Observe the deadlines for recurring maintenance intervals specified in this operating
manual!
Ensure the safe and environmentally sound disposal of plastic parts and
electronic replacement parts!
Chapter Safety
Rev 1.0 EMS-1040 / EMS-1080
page 3-2 © Beckmann GmbH, Hövelhof, 2014 - 2034
3
3.1 Intended use
The device control unit EMS 1040/ EMS 1080 is only intended for the control and
operation of:
• high-pressure cleaners
• vacuum cleaners
•showers
• washing machines
• car washes
•doorlocks
•sockets
• lockers
Intended use also includes the observance of these operating instructions and
maintenance intervals.
3.2 Improper use
The device control unit EMS 1040/ EMS 1080 must not be used for controlling
systems other than those specified in the intended use.
The connection of terminal devices with an amperage above 16 A is prohibited.
Rev 1.0 EMS-1040 / EMS-1080
© Beckmann GmbH, Hövelhof, 2014 - 2034 page 3-3
Safety Chapter 3
3.3 Personnel requirements
Thedevicecontrolunitmay only be operated by personnelwhohavebeeninstructed
by either Beckmann GmbH, authorised specialist companies, their service partners
or the operator and who have read and understood the operating manual.
Electrically skilled person
Electrically qualified personnel must be able to read and understand electric circuit
diagrams, to commission and maintain electrical systems, to wire switch and control
cabinets, to install controlling software, to ensure proper functioning of electrical
components and to identify possible hazards in the work with electric and electronic
systems.
Instructed person
Instructed persons are informed of the tasks assigned to them as well as of potential
hazards of inappropriate behaviour by the operator. These persons are only allowed
to perform service tasks (e. g. money collection).
The device is to be maintained and looked after by instructed personnel.
Tab. 3-1 Overview of the minimum required personnel qualifications
Activities Instructed persons Electrically skilled
person
Transportation X
Assembly, mounting X
Electrical installation X
Start-up X
Shutdown X
Disassembly X
Electrical deinstallation X
Cleaning X
Maintenance X
Troubleshooting, repair X
Disposal X
Chapter Safety
Rev 1.0 EMS-1040 / EMS-1080
page 3-4 © Beckmann GmbH, Hövelhof, 2014 - 2034
3
3.4 Operator responsibilities
The operator is responsible for the regular assignment of safety-related checks,
maintenance and service tasks. The operator must also ensure that the personnel
has been trained in working with the device and that this operating manual is
available at the operating site at all times. The operator must only use this device as
intended. The operator may only use this device in perfect condition; this condition is
to be checked at regular intervals. In case of any deviations operation is to be
stopped immediately.
All faults, especially those which may jeopardise safety, have to repaired
immediately.
The operator has to fulfil the legal obligations in terms of occupational safety.
In addition to the information on occupational safety provided in this manual the
national safety, accident prevention and environmental protection regulations
applicable for the field of application must be complied with.
3.5 Safety information
Danger!
Risk of death due to electrical voltage!
The device control unit must be de-energized before undertaking any work.
Shut the device control unit down according to chapter 6.3, page 6-7 and consult an
electrically skilled person!
Warning!
Danger of minor injuries due to sharp edges or falling objects!
Wear your personal protective equipment.
Caution!
Property damage owing to the use of wrong cleaning agents!
Only use the cleaning agents specified in the maintenance chapter to clean the
tower!
Never use a high-pressure cleaner to clean the tower!
Caution!
Property damage due to improper use
The device control unit is not suitable for terminal devices utilizing it in any other way
than intended. Terminal devices with an amperage above 16 A must not be
connected.
When connecting an improper terminal device, both the device control unit and the
connected device may be damaged.
This manual suits for next models
1
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