Bego Nautilus CC plus User manual

NAUTILUS®CC plus
39800101
86105 DB-en/00
NAUTILUS®T
39700101
Nautilus®CC plus
Nautilus®T
DOC 86105-en / 00
de
en

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This device documentation is part of the device
and must be enclosed when selling or trans-
ferring the device.
• The device has been designed solely for use in
dental laboratories and comparable institutions
for research, commercial and training purpos-
es. The device must only be operated by dental
professionals; trainees and other persons oper-
ating the device must be supervised..
• The operating instructions must be read and
understood before the device is used. This
applies, in particular, to Safety Instructions.
Damage caused by non-compliance with these
operating instructions will invalidate any and all
warranty claims. We will alsonotaccept liability
for any resulting consequential damage.
Table of contents
General Information............................................... 4
Important notes ..................................................... 6
Unpacking / Packing.............................................. 7
Safety instructions.................................................8
Device description................................................11
Scope of delivery and extras............................... 13
Technical data .....................................................15
Installation........................................................... 16
Switching the device on....................................... 18
Initial commissioning ........................................... 19
Basic principles: Wax-up.....................................23
Basic principles: Crucible .................................... 25
Basic principles: Moulds...................................... 27
Basic principles: Work.........................................28
Program table (BEGO alloys).............................. 34
Table of holding times / further heating times......35
Settings ...............................................................36
NAUTILUS®CC plus
Device description...........................................44
Casting process settings.................................45
Casting............................................................48
NAUTILUS®T
Device description...........................................60
Casting process settings.................................61
Casting............................................................63
Service and Maintenance.................................... 70
Troubleshooting...................................................79
Signs, labels and stickers.................................... 82
Disposal...............................................................84
Declaration of Conformity......................... Appendix

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Symbols on the device Symbols used in the display
This symbol indicates very important
information. Failure to comply with it may
result in personal injury.
This symbol warns of hot surfaces.
No persons with pacemakers.
This symbol indicates that safety gloves
have to be worn.
Use eye protection (protective glasses
against mechanical hazards).
This symbol indicates that a protective
apron must be worn.
Use protective footwear.
Read the operating instructions carefully.
Pull the power plug.
WLAN-connection activated
LAN connection activated
Service
"Casting with pyrometer" activated
"Manual casting" activated
"Casting with camera" activated
"Automatic casting" activated
Fast mode activated

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General Information
Importance of the operating Instructions
Theseoperatinginstructionsincludesallinformation
required in accordance with the relevant rules for
the safe operation of the device described herein.
The operating instructions are a part of the device.
The operating instructions must therefore
• always be kept in an easily accessible location
near to the device until it is disposed of.
• be passed on with the device when it is sold,
transferred or rented/leased out.
Contact the manufacturer if you are unsure about
anything stated or described in the operating
instructions.
We welcome any suggestions or contributions;
please feel free to contact us. Your effort will help us
make the operating instructions more user-friendly
and respond more effectively to your wishes and
needs.
Target group
This document is directed toward everyone working
with this device or performing service tasks that are
described in this document.
Contact information
BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
Wilhelm-Herbst-Str. 1
28359 Bremen • Germany
Telephone: [phone]
Service-Hotline Phone: [phone]
www.bego.com
Copyright by BEGO Bremer Goldschlägerei Wilh. Herbst GmbH & Co. KG
These operating instructions are protected by copyright. All rights reserved.
No part of this document may be reproduced without the express written permission of BEGO Bremer
Goldschlägerei Wilh. Herbst GmbH & Co. KG!

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Conventions
These operating instructions contain references to
residual hazards, important user tips and handling
instructions that are identified with the following
symbols and signal words.
1. Sequential actions are described in sequen-
tially numbered paragraphs.
→Cross-references are identified with this
symbol.
Warranty and Liability
Our "General terms and conditions of sale and
delivery" apply. These terms and conditions are
availabletotheoperatingcompanyuponconclusion
of the contract, at the latest. Warranty and liability
claims for personal injury and property damage are
excluded if these are attributable to one or more of
the following:
• Improper use of the device
• Improperinstallation,commissioning,operating
and maintenance of the device;
• Operating the device with safety installations/
safeguards that are defective, improperly
installed or inoperable;
• Failure to observe the notes contained in these
operating instructions regarding the transport,
storage,installation,commissioning,operation,
service and maintenance of this device;
• Unauthorized structural modifications to this
device
• Inadequate monitoring/inspection of device
components that are subject to wear;
• Improperly performed repairs
• Catastrophiceventsbeyondhumancontroland
force majeure.
DANGER
This reference identifies hazards,
which will result in serious injury or
death if the relevant hazard warning
is not observed or not observed
properly.
WARNING
This reference identifies hazards
which could result in serious injury or
death if the relevant hazard warning
is not observed or not observed
properly
CAUTION
This reference identifies only those
hazards that are potential damaging
to property and the environment.
NOTICE
This symbol identifies user tips and particularly
useful information. It helps you to take full
advantage of all the functions of your device.

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Important notes
Touchscreen The touchscreen (screen for input of commands)
can be damaged by pointed or sharp objects!
Fiber optic cable - only NAUTILUS®CC plus
The fiber optic cable (the cable above the device) is
sensitive to bending and heat!
WARNING
Any liquid leaking from the screen
as a result of damage is toxic and
corrosive!
• Avoid contact with skin, swallowing
or inhaling it!
• Onlytouch the touchscreenwiththe
fingertips! Do not usepens or finger-
nails!
CAUTION
Bending and/or touching the cable
with hot objects must be avoided!
If necessary, grab a hold of the
recessed grip on the front flap, not the
fiber optic cable!

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Unpacking / Packing
REF 17909

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Safety instructions
TheNAUTILUS®vacuumpressurecastingdeviceis
designed exclusively for casting dental alloys, with
the exception of titanium.
Any other use is deemed to be improper. We shall
notbeliableforanydamageresulting fromimproper
use.
ATTENTION! Casting titanium is not permissible!
Risk of personal injury and damage to the device!
Alloys containing beryllium produce strong oxides
during the melting process, cause substantial wear
to the crucibles and significant amounts remain
inside the crucible. ATTENTION! Carcinogenic
particles are released when beryllium is processed!
Cast and finish only while taking suitable protective
measures!
Aluminum and titanium (< 0.5 %) contained in non-
preciousmetalalloyswithoutberylliummayproduce
strongoxides,whichcouldcausesignificantpartsof
the melt to remain inside the crucible. Such alloys
can also not be casted with the NAUTILUS®.
The safety instructions must be followed in order to
prevent personal injury and damage to the device.
We shall not be liable for damage due to failure to
comply with the safety instructions.
General safety instructions
Place of installation
The device has been designed solely for use in
dental laboratories and comparable establishments
for research, commercial and training purposes.
The device may only be installed on a sufficiently
stable surface.
The unit must only be used in dry rooms.
Operating company and operating person-
nel
The device must only be operated by dental profes-
sionals; trainees and other persons operating the
device must be supervised..
Wear the protective clothing and comply with the
practices required in dental laboratories.
The device must only be operated by employees,
who are familiar with and follow the instructions of
this operating manual.
The operating manual must be easily accessible
when the device is operated.
Observe the national accident prevention regula-
tions in addition to this operating manual.
Handling the device
Prior to connecting the device to the power supply,
check and make sure that the specifications on the
rating plate correspond to the power supply
network. Consult an electrician in case of uncer-
tainty.
The device is subject to the provisions of protection
class I and must only be connected to properly
earthed power sources (outlet sockets with earth
contact).
Modifications of the device are not permitted. Signs
and labels must always be maintained in legible
condition. They must not be removed.
Check the device and the supply lines for signs of
damage regularly. The device must not be operated
if it has any defects that may pose a risks for the
employees or third persons.
Protect the supply lines against heat, oil and sharp
edges.
Supply lines must not be used to carry the device or
to pull out the mains plug.
Servicing and Maintenance
Switch off the device and pull out the mains plug
before performing any servicing, cleaning or mainte-
nance work.
Only use dry or slightly damp cloths for cleaning. Do
not spray the device with water or immerse it in
water.

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Repairs
Repairs must only be carried out by BEGO
customer service personnel or by persons
authorized by the BEGO customer service
department.
Metallic housings must be properly grounded to
prevent them from carrying electric current.
If not properly grounded, the housing may become
live in case of a damage inside of the device and
thus may pose a danger to life. Only trained and
qualified electricians must be allowed to open the
device as exposed, conductive parts are subject to
mandatory inspections for the absence of voltage
after repairs (Germany: Inspection in accordance
with DIN VDE 0701-1)!
Only BEGO spare and wear part must be used.
Installation
The device is subject to the provisions of protection
class I and must only be connected to properly
earthed power sources (outlet sockets with earth
contact).
When laying cables and hoses, make sure that they
are protected from hot components (e.g. moulds).
The cooling water temperature must never drop
below 10°C (50°F). Otherwise, condensation water
may drip on the hot moulds and vaporize explo-
sively.
Danger of burns when draining the cooling water!
The water can reach temperatures up to 70° C if the
device was used for casting beforehand.
Maintenance of safety-relevant compo-
nents
The device has been designed for a service life of
10 years from the date of manufacture. No liability is
accepted for damage arising from the operation of
the device after this period.
Safety-relevant components must be checked
regularly and replaced as required. This work must
only be carried out by BEGO customer service
personnel or by representatives that have been
authorized by the BEGO customer service
department.Forthat purpose,regular maintenance,
includingannualinspectionsand an inspectionafter
five years, carried out by personnel authorized by
BEGO is recommended.

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Special safety instructions regarding this device
DANGER
Risk of electric shock
• The device is subject to the provi-
sions of protection class I and must
only be connected to properly
earthed power sources (outlet sock-
ets with earth contact).
WARNING
Hazards from electromagnetic
radiation!
• Persons with electronic implants
(e.g. pacemakers) must are not per-
mitted in the same room with the
ready-to-operate device.
• The supplied warning signs (sym-
bol: "pacemaker") are to be placed
at the entrances to the room in
which the ready-to-operate device
is located!
WARNING
Burn hazard from hot surfaces!
• Wear protective clothing (protective
apron), safety shoes, safety gog-
gles and heat-resistant protective
gloves.
• Wear heat-resistant gloves when
touching the crucible handles.
• Open the lower chamber only to
move the moulds. Keep it closed all
other times.
• Always use mould tongs to move
moulds and hot crucibles.
• Only touch hot crucible inserts and
hot cast metal parts with tongs.
WARNING
Risk of deflagration
• Ensure that alloys, crucible and cru-
cible inserts do not become soiled.
Residual oil or grease may evapo-
rate explosively during the casting
process.
Danger from exhaust gases
• Ensurethereisadequateventilation
when casting dental alloys as
exhaust gases are produced during
this process.
Dangers from the touchscreen
• Any liquid leaking from the screen
as a result of damage is toxic and
corrosive! Avoid contact with skin,
swallowing or inhaling it!
NOTICE
Important!
Never operate the NAUTILUS®CC plus without
monitoring it, not even in automatic mode!

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Device description
NAUTILUS®CC plus and NAUTILUS®T -
compact table casting devices with integrated cooling and user-friendly touch-
screen
Both devices use the tried-and-tested HF vacuum
pressure casting process with a split crucible and
comewithintegratedcoolingaswellasuser-friendly
touch-screens.
Special emphasis was placed on redundant safety
systems. A double closing sounds indicates that
both flaps are closed.
Both of the devices have an "eco-mode" to lower
energy consumption when they are not in use for a
while; eco-mode is automatically activated after 3
minutes and stops 10 minutes after the touch-
screen lighting has turned off. During this time, the
NAUTILUS®only uses 10 W. To end the energy
saving mode, simply tap on the touch-screen and
the device will be ready for operation within a few
seconds.
Newsoftwareversionscanbetransmittedviaoneof
the two UBS interfaces on the back of the device.
NAUTILUS®CC plus and NAUTILUS®T casting
devices can thus be updated.
NAUTILUS®CC plus comes with a pyrometer,
which does not only measure the temperature of the
melt without direct contact but - in combination with
specially developed software - enables the casting
process to be automated to a large extent. This
allows for a reproducible quality of the casting
process, which can be documented and archived in
form of casting logs via the USB interfaces. In the
event of malfunctions, it is also possible to call up
diagnostic protocols and send them to the BEGO
Service.
NAUTILUS®T comes with an integrated camera to
monitor the casting process. A casting video is
available for subsequent inspection/examination.
Determining the casting temperature for dental alloys with the NAUTILUS®CC
plus
The flowability of the melt and thus the casting
temperature are of decisive importance for the
quality of the cast object. The problems that can
arise when melt is casted at a temperature that is
either too high or too low, are known in practice and
described in the relevant literature so it will not be
discussed in detail here
Dental alloys have the property of not having a fixed
melting point, but a melting interval. Within the
melting interval alloys occur in viscous as well as in
crystalline form.
The melting interval is easily identified by the
characteristic cusps in the melting and solidification
curve, which are the result of irregularities in the
temperature progression.
When an alloy is melted, the first cusp in the curve
is the so-called solidus, the second one is referred
to as liquidus; the liquidus specifies the point at
whichthealloyis completely liquid. NAUTILUS®CC
plus uses this behavior in the temperature
progression by means of an analytical thermal
method.
Toensureoptimalflowability ofthemelt in thedental
casting mould, the melt is heated beyond the
liquidus point. Depending on casting method and
alloy, a temperature increase between 100°C and
180°C has proven to be optimal in practice. Corre-

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sponding recommendations on these casting
temperatures are given by the manufacturers of
alloys and casting equipment, which generally have
been verified by empirical tests. With most casting
devices the accuracy for achieving the recom-
mended casting temperature through visual
assessment of the developing temperature still
depends on the individual skills of the user.
In contrast, the new NAUTILUS®CC plus casting
device uses an automatic measurement method to
determine the right time to cast, which facilitates an
exact determination of the casting temperature
within a very short period of time and even with only
small amounts of alloy. At the same time the light
information of the melt is evaluated by means of an
optical system and a so-called pyrometer with a
multichannel measuring system and converted into
temperature values. The melting process is
monitored on the basis of the data captured in this
way and casting can be triggered automatically (on
request also manually) after the alloy-specific
casting temperature is reached. The measuring
methodappliedisableto compensateforinfluences
due to fluctuations in the light emission of the melt,
such as those occurring when the oxide skin opens
during melting.
This innovative technology inside of the
NAUTILUS®CC plus has been used to determine
the perfect casting temperatures of BEGO alloys
and are stored in special casting programs for the
control system. Thanks to the new measuring
technique, it is now possible to determine the
casting temperatures very reliably and on a repro-
ducible basis. The standard values recommended
thusfarforthe castingtemperaturesofBEGOalloys
have consequently been adapted to the newly
defined values in some cases and are summarized
in the casting table of this operating manual.
If third party alloys are used with the NAUTILUS®
CC plus, the casting program of a BEGO alloy with
the closest match with regard to alloy composition
and alloy characteristics can be copied. Now only
the casting temperature and the name of the non-
BEGO alloy have to be adapted according to the
respective manufacturer's specifications. Users can
manually cast non-BEGO alloys, without specified
casting temperatures, according to their visual
impression and then utilize the displayed temper-
ature to create their own casting programs for
automatic operation with these alloys.A casting
program for a non-BEGO alloy in the program
memory of the NAUTILUS®CC plus can be set up
in just a steps and is described in the operating
instructions.
NOTICE
Tip: Non-BEGO alloys should first be casted
manually with a pyrometer to checkifthecasting
temperature specified by the manufacturer is
correct.

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Scope of delivery and extras
Scope of delivery
Please specify REF, quantity and SN on orders.
REF Quantity Designation
86105 1 Translation of the original operating instructions
52488* 1 Ceramic crucible
52436* 2 Plastic handles for ceramics crucible
52467* 2 Ceramic handle for crucible
2 Graphite insert
1 Glassy carbon insert
30002 1 Tweezers
15932* 1 Protective gloves
30259 1 Mould mounting plate
12257 1 Mould mounting Size 1/9
13362 1 Mould mounting Size 3/6
37618 1 Mould mounting
10073 1 Mould mounting
1 Mould former, size 3*
1 Mould former, size 6*
1 Mould former, size 9*
52068* 1 Universal funnel former
14990* 1 Air filter cartridge
14994 1 Hook wrench
16232* 1 Maintenance grease for O-ring
16092 1 Symbol "Pacemaker"
- 1 Power supply cable (country specific)
1 / 9
3 / 6

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Only NAUTILUS®CC plus
* Wear part. Consumables and wear parts are neither subject to the warranty nor the guarantee.
Wear Parts
Accessories
16237 1 Socket wrench
16371* 1 Glass insert with o-ring
19773 1 USB stick
20604 1 WLAN-USB adapter
REF Quantity Designation
18856 1 O-ring, set
REF Quantity Designation
39754 1 Mould tongs 55 cm
11599 1 Mould tongs 64 cm
52066 1 Funnel former for partial denture
52525 65 g Auromelt
52526 80 g Wiromelt
52468 1 Graphite insert
52473 1 Glassy carbon insert
52627 1 Mould former, size 3
52628 1 Mould former, size 6
52629 1 Mould former, size 9
16260 1 Compressed air reservoir for NAUTILUS®T / CC plus
52477 100 ml Lolipot
17800 1 Transformer
bar
bar

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Technical data
NAUTILUS®CC plus
Height max..................................................480 mm
Width...........................................................606 mm
Depth ..........................................................676 mm
Weight.............................................................64 kg
Nominal voltage..........230 V AC ±10 %, 50 / 60 Hz
Nominal output.......................3680 VA (Eco 10 VA)
short-time operation...............................max. 5 min
Compressed air..............................1/4 ", 5 .... 8 bar
(0.5 .... 0.8 MPa), (72.5 .... 116 psi),
≥100 l / min
Noise emission...................................... < 70 dB (A)
Ambient temperature (max.)..................10… 30 °C
(50…86 °F)
NAUTILUS®T
Height......................................................... 418 mm
Width.......................................................... 606 mm
Depth.......................................................... 676 mm
Weight.............................................................63 kg
Nominal voltage ......... 230 V AC ±10 %, 50 / 60 Hz
Nominal output.......................3680 VA (Eco 10 VA)
short-time operation ...............................max. 5 min
Compressed air..............................1/4 ", 5 .... 8 bar
(0.5 .... 0.8 MPa), (72.5 .... 116 psi),
≥100 l / min
Noise emission......................................< 70 dB (A)
Ambient temperature (max.) ..................10… 30 °C
(50…86 °F)
230 V AC ±10 %, 50 / 60 Hz, 3680 VA.. REF 26475 230 V AC ±10 %, 50 / 60 Hz, 3680 VA..REF 26470

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Installation
Cooling water
Adding cooling water (see page 72).
Compressed air
1/4 "
5 .... 8 bar (0.5 .... 0.8 MPa) (72.5 .... 116 psi)
≥100 l / min
Insufficient supply of compressed air during
pressure casting (warning message W011) can be
compensated with the compressed air reservoir
(REF 16260).
Insufficient supply of compressed air during evacu-
ation (warning message W002, W013) cannot be
compensated with the compressed air reservoir.
Important! Remove protective cap!
WARNING
The warning signs provided (symbol:
"pacemaker") are to be placed at the
entrances to the room in which the
ready-to-use device is located!
NOTICE
After initial commissioning, run the device for at
least 2 minutes to allow for the cooling water to
circulate and check the water level again.

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Electricity
Prior to connecting the device to the power supply,
check and make sure that the specifications on the
rating plate correspond to the power supply
network. Consult an electrician in case of uncer-
tainty.
The device is subject to protection class I and must
only be connected to properly grounded and fused
power sources.
Recommendation: Always operate the device in a
single power circuit (min. 16Afuse).
Installation in countries without 230 V network:
Theelectricalinstallationmustonlybecarriedoutby
a qualified electrician!
Use the transformer (REF 17800) for connection.
1. Adapt the power connection of the transformer
to local circumstances.
2. Insert the Nautilus®-power plug into the trans-
former.
The device is subject to the provisions of class of
protection I and may only be connected to properly
grounded power sources.
Pyrometer
Remove the cover of the precision optics before
initial commissioning (NAUTILUS®CC plus only)

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Switching the device on
WARNING
Risk of injury
Wear suitable protective equipment
when operating the device!
WARNING
Only touch the touchscreen with the
fingertips! Do not use pens or finger-
nails!
Any liquid leaking from the screen as
a result of damage is toxic and
corrosive! Avoid contact with skin,
swallowing or inhaling it!
1. Open compressed air supply.
2. Switch the device on.
The device initializes the measurement sys-
tem. After 2 - 3 minutes (cold device) the
device is ready for operation.
3. Wait until the main menu appears on the
screen.
When the device is turned on for the very first
time, the device activation screen will appear
instead (see page 19).
4. Select the desired task by pressing on it.

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Initial commissioning
Registering the NAUTILUS®with myBEGO
Before the device is used for the very first time, it
must activated and enabled on the customer portal
"my.bego.com". Take advantage of the various
servicesavailable onmy.bego.com.Uponactivation
of your device, we will extend your 24-months
warranty for an additional 3 months.
1. Remove the cover of the precision optics
before initial commissioning (NAUTILUS®CC
plus only, see see page 16).
2. Switch the device on and select the display
language. The following languages are availa-
ble:
•German
•French
• English
• Spanish
• Russian
• Italian
3. Follow the prompts on the display afterwards.
4. Writedown your personal identification number
and the serial number displayed on the device
activation screen (1).
5. Register on the my.bego.com using your per-
sonal data. After registering, you will receive
an e-mail at the specified address.
6. Add your device on my.bego.com under the
menu item "Add new device". Select your
device model and your dealer. You device-spe-
cific activation key will be displayed after the
activation process has been successfully com-
pleted. You will be always able to access your
activation key later on under the menu item
"my devices" on my.bego.com.
7. Enter your activation key in the corresponding
field on the NAUTILUS®start screen (2).
8. Click on "next" The main menu will open up.
(1)
(2)

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Services on my.bego.com
You can call up an individual casting log for every
casting process you have carried out from the
my.bego.com customer portal. In order to transfer
the files to my.bego.com, the device must be
connectedtotheinternet, seeparagraph"Settingup
anetworkconnection".The device willautomatically
connect with the my.bego.com customer portal.
If it is not possible to connect the device with the
internet, you can download the casting log to a USB
flash drive by accessing the "Export" menu item in
"Settings".see page 38
In online mode and with an established internet
connection, the device will also transfer the process
datatothemy.bego.comcustomerportaltofacilitate
fast support and a more efficient error analysis for
service purposes in case of need. It is also possible
to contact the customer service directly by using the
contact form provided on my.bego.com.
Setting up a network connection
After initial commissioning (see page 19),
NAUTILUS®CC plus and NAUTILUS®T can also
beoperatedwithoutanetworkconnection.Network
connections are optional. However, a network
connection is required in order to link your device
with myBEGO and receive the desired support.
Network connection via LAN cable
1. Switch the device off.
2. Connect the LAN cable with the ethernet
socket on the back of the device and the "LAN"
socket of the router / network connection.
3. Switch the device on. The BEGO software will
be loaded. If your network supports DHCP, the
device will connect with your network automat-
ically.
4. If it is not possible to establish a connection
between the device and the network, the
device will display an error message. Go to
"Settings" > "System" > "Internet".
5. Check if LAN (<···>) and DHCP are activated
(see illustration).
Button 1: Selection „LAN“ and „WLAN“
Button 2: Selection „DHCP“ and „Static“
NOTICE
Connect the device either via LAN or WLAN;
otherwise the hostname cannot be clearly
assigned. Contact an IT specialist, if needed.