Beijer Electronics 100-0973 User manual

BoX2base
InstallationManual
English
MAEN274,2018-03

Foreword
InstallationmanualforBoX2base
Foreword
All operator panels are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text,
dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using iX Developer
software. The project can then be transferred and stored in the operator panel
itself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the operator panels. In this manual, the term “the controller” refers
to the connected equipment.
This manual explains how to install the operator panel. Please refer to the
iX Developer reference manual for further information.
Order no: MAEN274
Copyright © 2018-03 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappear in this document. Read the entire installation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB, including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
BeijerElectronics, MAEN274

Foreword
BeijerElectronics, MAEN274

Contents
Contents
1 SafetyPrecautions ....................................................... 7
1.1 General ........................................................... 7
1.2 Hazardous Materials ............................................. 7
1.3 DisposalRequirementsUnderWEEERegulations ........... 8
1.4 UL and cUL Installation ......................................... 8
1.5 DuringInstallation .............................................. 9
1.6 DuringUse ....................................................... 10
1.7 Service and Maintenance ........................................ 10
1.8 Dismantling and Scrapping ..................................... 10
2 Installation ............................................................... 11
2.1 InstallationProcess .............................................. 11
2.1.1 ConnectionstotheController ..................................12
2.1.2 OtherConnectionsandPeripherals .............................13
3 TechnicalData ........................................................... 15
4 ChemicalResistance .................................................... 17
4.1 PlasticCasing .................................................... 17
5 OperatorPanelDrawings .............................................. 19
5.1 Connectors ....................................................... 19
5.1.1 CommunicationPorts ...........................................19
5.2 BoX2baseOutline ............................................... 20
6 Additional Installation Tips ............................................ 21
6.1 Grounding the operator panel .................................. 21
6.2 EthernetConnectionintheOperatorPanel ................... 22
6.3 To Achieve Better EMC Protection ............................. 23
6.4 AmbientTemperature ........................................... 24
6.5 Safety ............................................................. 25
6.6 GalvanicIsolation ................................................ 26
6.7 Cable and Bus Termination RS-485 ............................ 27
BeijerElectronics, MAEN274

Contents
BeijerElectronics, MAEN274

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•Do not use the operator panel in an environment with high explosive hazards.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Thefiguresinthismanualserveanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices; for example serial devices.
•For Marine panels only:
–The operator panel must be installed and operated as described in this
document to meet this certification.
–Observe precautions for handling electrostatic discharge sensitive devices
1.2 HazardousMaterials
Toxicandhazardousmaterialsorelements
有毒和有害的材料或元素
Partdescription
零件描述
Pb Hg Cd Cr6+ PBB PBDE
PCBandelectronic
components
PCB和电子元件
XOO O O O
O:Indicatesthattheconcentrationofthehazardoussubstanceinallhomogeneous
materialsinthepartsisbelowtherelevantthresholdoftheGB/T26572-2011
standard.
O：表示该有害物质在该部件所有均质材料中的含量均在 GB/T26572-2011规定的限
量要求以下。
X:Indicatesthattheconcentrationofthehazardoussubstanceofatleastoneof
allhomogeneousmaterialsinthepartsisabovetherelevantthresholdoftheGB/T
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Safety Precautions
26572-2011standard. ButstillcomplieswiththeEURoHSDirective2011/65/EU.
X:表明该有害物质至少在部件的某一均质材料中的含量超出GB/T26572-2011规定
的限量要求。但仍然符合EURoHS指令2011/65/EU。
1.3 DisposalRequirementsUnder
WEEERegulations
For professional users in the European Union: If you wish to discard electrical
and electronic equipment (EEE), please contact your dealer or supplier for further
information.
For disposal in countries outside of the European Union: If you wish to discard
this product please contact your local authorities or dealer and ask for the correct
method of disposal.
1.4 ULandcULInstallation
Caution:
ThissectionisonlyvalidforULlabeledX2panels.
•This equipment is suitable for use in Class 2 non-hazardous locations only.
[Combinations of equipment in your system are subject to investigation by
the local authority having jurisdiction at the time of installation].
•All devices have to be supplied by a Class 2 power supply.
Warning:
OnlyULandcULapprovedexpansionunitsareallowedtobeconnectedto
theportdesignated“EXPANSION”. Atthemomenttherearenosuchunits
evaluatedorallowed.
SEULESLESUNITÉSD'EXTENSIONCERTIFIÉESULET
cULPEUVENTÊTRERACCORDÉESAUPORTDÉSIGNÉ«EXPANSION».
ÀL'HEUREACTUELLE,AUCUNEUNITÉDECETYPEN'AÉTÉTESTÉE
OUAUTORISÉE.
•This equipment is suitable for use in Class 2 non-hazardous locations only.
[combinations of equipment in your system are subject to investigation by the
local authority having jurisdiction at the time of installation].
•All devices have to be supplied by a Class 2 power supply.
Warning:
OnlyULandcULapprovedexpansionunitsareallowedtobeconnectedto
theportdesignated“EXPANSION”. Atthemomenttherearenosuchunits
evaluatedorallowed.
SEULESLESUNITÉSD'EXTENSIONCERTIFIÉESULET
cULPEUVENTÊTRERACCORDÉESAUPORTDÉSIGNÉ«EXPANSION».
ÀL'HEUREACTUELLE,AUCUNEUNITÉDECETYPEN'AÉTÉTESTÉE
OUAUTORISÉE
8BeijerElectronics, MAEN274

Safety Precautions
Warning:
Batterymayexplodeifmistreated. Donotrecharge,disassembleordispose
ofinfire.
LABATTERIEPEUTEXPLOSERENCASDEMAUVAISEMANIPULATION.
NELARECHARGEZPAS,NELADÉMONTEZPASETNELAJETEZ
PAS DANS LE FEU.
•This product contains a battery; this must only be changed in an area known
to be non-hazardous.
•Replace the battery with a BR 2032 battery. Use of another type of battery
may present a risk of fire or explosion.
•For use on a flat surface of a type 4X enclosure indoor use only.
•Use minimum 75°C copper conductors only.
•To make wiring connections to the power supply connector, follow the table
with cable and torque specifications below:
TerminalBlockConnector WireSizeAWG Torque(Lb.In.)
X1/X100Phoenixconnectors AWG30–12 5–7
X1/X100Anytekconnectors AWG24–12 3.5
X1/X100DECAconnectors AWG24–12 7
•ThesedevicesareClass2suppliedprogrammablecontrollers(industrialPCs)
for the use in industrial control equipment and are intended to be (front)
panel mounted (Type 12 and 4x for indoor use only).
Caution:
TheenclosureprovidesadegreeofprotectionofatleastIP20,butwheninstalledinan
apparatus,itshouldmeetIP65..
LEBOÎTIEROFFREUNDEGRÉDEPROTECTIOND'AUMOINSIP20,MAIS
LORSQU'ILESTINSTALLÉDANSUNAPPAREIL,ILDOITÊTREDECLASSEIP65.
1.5 DuringInstallation
•The operator panel is designed for stationary installation on a planar surface,
where the following conditions are fulfilled:
–no high explosiverisks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the operator panel according to the accompanying installation
instructions.
•Ground the operator panel according to the accompanying installation
instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal, and supply cables.
•Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
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Safety Precautions
•Peripheral equipment must be appropriate for the application and location.
1.6 DuringUse
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
1.7 ServiceandMaintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
1.8 DismantlingandScrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous to
health and the environment: lithium battery and electrolytic capacitor.
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Installation
2Installation
2.1 InstallationProcess
The BoX2 base can be used as a as a bench top device or clipped onto a DIN rail.
The following is needed:
•No tools required - standard usage
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Placetheoperatorpanelonastablesurfaceduringinstallation.
Droppingtheoperatorpanelorlettingitfallmaycausedamage.
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Installation
2. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstarted
up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
ittothepoweroutlet.
•Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Separatehighvoltagecablesfromsignalandsupplycables.
•Shieldedcommunicationcablesarerecommended.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
The image is illustrative only and may differ slightly from the actual panel.
–Connect cable A.
–Connect cable B, using 14-20 AWG (2.08–0.52 mm2), 180–220 N-cm
torque.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 1.5
mm2.
2.1.1 ConnectionstotheController
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
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Installation
2.1.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
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Installation
14 BeijerElectronics, MAEN274

Technical Data
3TechnicalData
Parameter BoX2 base
Dimensions,W×H×D 130×89×35mm
Sealing IP20
Framematerial Plastic(PC+ABS)
Weight 0.3kg
CPU 400MHzARM9
SerialportCOMA StandardD-sub(9Pin,female)
COM1: 1×RS-232Rx/TxwithRTS/CTS
COM2: 1×RS-422
SerialportCOMB StandardD-sub(9Pin,female)
COM3: 1×RS-232Rx/TxwithRTS/CTS
COM4: 1×RS-485
Ethernet 10/100MbitBase-T(shieldedRJ45withLEDs)
USB SupportsuptoUSB2.0HighSpeed
Flashmemory
(application
memory)
256MBSSD(NANDFlash)
Applicationmemory200MB
MemoryRAM 128MB(DDR2)
NVRAM N/A
Realtimeclock Yes
Battery Lithiumion,3V/200mAh
Powerconsumption
atratedvoltage 3W
Fuse InternalDCfuse,2.0AT
Powersupply CE:Thepowersupplymustconformwiththerequirements
accordingtoEN/IEC60950andEN/IEC61558-2-4.
ULandcUL:Thepowersupplymustconformwiththe
requirementsforclass2powersupplies.
Operating
temperature -10°Cto+50°C
Storagetemperature -20°Cto+60°C
Relativehumidityin
operation 5%–85%non-condensation
Vibration 1g,accordingtoEN/IEC60068-2-6,TestFc
Mechanicalshock 15g,half-sine,11msaccordingtoEN/IEC60068-2-27
Approvalsand
certifications CE/FCC/KC Informationisavailableonwww.beijerelectronics.com
ULapproval Yes,informationavailableatUL.com
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Technical Data
16 BeijerElectronics, MAEN274

Chemical Resistance
4 ChemicalResistance
4.1 PlasticCasing
The frame and casing material is plastic (PC+ABS). This material withstands
exposure to the following chemicals without visible change:
Aceticacid10% Nitricacid10%
Baysilon®M300 Phosphoricacid30%
Citricacid10% Seawater
Cleaningagent,Dor®Sodiumhypochlorite
Curdsoapsolution2% Sodiumthiosulphate
Hydrochloricacid20% Sulphuricacid30%
Hydrogensuperoxide30% Urea
Lacticacid10% -
The material shows limited resistance to the following chemicals at room
temperature:
Cleaner’snaphtha,freefromaromatic
hydrocarbons Heatingoil
Ethylalcohol96% Isopropanol
Glycerin N-hexane
Glycol Persilpowderinsolution
The material shows little or no resistance to the following chemicals at room
temperature:
Acetone Methylisobutylketone
Ammoniasolution,diluted Naphthalene
Aniline Nitrobenzene
Aromatichydrocarbons Oleicacid
Benzene Oliveoil
Bromin Phenol
Butter Potassiumcarbonate,sat.
Chlorine Sodiumhydroxidesolution10%
Diethylether Soyaoil
Iodine Toluene
Lard Trichloroethylene
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Chemical Resistance
18 BeijerElectronics, MAEN274

Operator Panel Drawings
5 OperatorPanelDrawings
5.1 Connectors
1234
Pos. Connector Description
1 Powersupply +24VDC(18–32VDC)
2 COMA Serialcommunicationport
3 LAN 1×10/100Base-T(shieldedRJ45)
4 COMB Serialcommunicationport
5.1.1 CommunicationPorts
Serialport,9-pinfemale Serialport,9-pinfemale
Pin COM1 COM2 COM3 COM4
1- RS422Tx+
RS485Tx+/Rx+ -RS422Tx+ RS485Tx+/Rx+
2 RS232RxD - RS232RxD -
3 RS232TxD - RS232TxD -
4- RS422Rx+ - -
5 GND GND GND GND
6- RS422Tx-
RS485Tx-/Rx- -RS422Tx- RS485Tx-/Rx-
7RS232RTS - - -
8 RS232CTS - - -
9- RS422Rx- - -
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Operator Panel Drawings
5.2 BoX2baseOutline
35
130
89
Note:
AStepCADfileisavailableonthewebsitewww.beijerelectronics.com
20 BeijerElectronics, MAEN274