BeiJer X2 base 7 User manual

X2base7
InstallationManual
English
MAEN181B,2016-10

Foreword
InstallationmanualforX2base7
Foreword
All are developed to satisfy the demands of human-machine communication.
Built-in functions such as displaying and controlling text, dynamic indication,
time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the iX Developer.
Theprojectcanthenbetransferredandstoredintheoperatorpanelitself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the . In this manual, the term “the controller” refers to the connected
equipment.
This manual explains how to install the operator panel. Please refer to the
iX Developer reference manual for further information.
Order no: MAEN181B
Copyright © 2016-10 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappearinthisdocument. Readtheentireinstallation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB, including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
BeijerElectronics, MAEN181B

Contents
Contents
1 SafetyPrecautions ....................................................... 4
1.1 General ........................................................... 4
1.2 DuringInstallation .............................................. 4
1.3 DuringUse ....................................................... 5
1.4 Service and Maintenance ........................................ 5
1.5 Dismantling and Scrapping ..................................... 5
1.6 Appearance of Air in Touch Screen ............................. 5
2 Installation ............................................................... 6
2.1 SpaceRequirements ............................................. 6
2.2 InstallationProcess .............................................. 7
2.2.1 ConnectionstotheController .................................. 9
2.2.2 OtherConnectionsandPeripherals ............................. 9
3 TechnicalData ........................................................... 10
4 ChemicalResistance .................................................... 12
4.1 PlasticCasing .................................................... 12
4.2 Touch Screen and Overlay Material ............................ 14
4.2.1 AutoflexEB ......................................................14
4.2.2 TouchScreenSurface ............................................15
5 OperatorPanelDrawings .............................................. 16
5.1 Connectors ....................................................... 16
5.2 CommunicationPorts ........................................... 16
5.3 X2base7Outline ................................................ 17
6 Additional Installation Tips ............................................ 18
6.1 Grounding the operator panel .................................. 18
6.2 Ethernet Connection in the Operator Panel ................... 19
6.3 To Achieve Better EMC Protection ............................. 21
6.4 AmbientTemperature ........................................... 22
6.5 Safety ............................................................. 23
6.6 GalvanicIsolation ................................................ 24
6.7 Cable and Bus Termination RS485 ............................. 25
BeijerElectronics, MAEN181B

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices, like for example serial devices.
1.2 DuringInstallation
•The operator panel is designed for stationary installation on a planar surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the operator panel according to the accompanying installation
instructions.
•Ground the operator panel according to the accompanying installation
instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal and supply cables.
BeijerElectronics, MAEN181B 4

Safety Precautions
•Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
•Peripheral equipment must be appropriate for the application and location.
•In a Zone 2 environment, this equipment shall be installed in an enclosure
that provides a degree of protection not less than IP 54 or greater than IP 65
in accordance with IEC/EN 600079-0. The IP rating of the equipment is
limited to the IP rating of the enclosure it is to be installed into.
•In a Zone 22 environment, this equipment shall be installed in an enclosure
that provides a degree of protection not less than IP 64 or greater than IP 65
in accordance with IEC/EN 600079-0. The IP rating of the equipment is
limited to the IP rating of the enclosure it is to be installed into.
1.3 DuringUse
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use excessive force or sharp objects when operating the touch screen.
1.4 ServiceandMaintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•Replacing the battery incorrectly may result in explosion. Only use batteries
recommended by the supplier. During the warranty period, the battery needs
to be replaced by an authorized Beijer Electronics service center.
1.5 DismantlingandScrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous
to health and the environment: lithium battery, electrolytic capacitor and
display.
1.6 AppearanceofAirinTouchScreen
The layer structure of the touch screen contains air and in rare cases appearance of
bubbles can arise. This is purely cosmetic and does not affect any functionality
of the operator panel. The appearance can occur under certain environmental
conditions such as temperature, humidity, and atmospheric pressure.
BeijerElectronics, MAEN181B 5

Installation
2Installation
2.1 SpaceRequirements
•Maximum installation plate thickness: 6.5 mm
•Space requirements in millimeters when installing the operator panel:
Note:
Thedimensionsonthedrawingarenotproportional.
Caution:
Theopeningsontheenclosureareforairconvection. Donotcovertheseopenings.
BeijerElectronics, MAEN181B 6

Installation
2.2 InstallationProcess
1. Unpack and check the delivery. If damage is found, notify the supplier.
2. Place the operator panel on a stable surface during installation. Dropping the
operator panel or letting it fall may cause damage.
3. To cut a correct opening for the operator panel, use the cut out dimensions
in the outline drawing. A separate cut out drawing is available for download
from the Beijer Electronics web site. For more information, see sections
Operator Panel Drawings and Technical Data.
4. Secure the operator panel in position using all the fastening holes and the
provided brackets and screws:
32
0.4 ~ 0.7 Nm
1
BeijerElectronics, MAEN181B 7

Installation
5. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•Theoperatorpanelmustbebroughttoambienttemperaturebeforeitisstarted
up. Ifcondensationforms,ensurethattheoperatorpanelisdrybeforeconnecting
ittothepoweroutlet.
•Ensurethattheoperatorpanelandthecontrollersystemhavethesameelectrical
grounding(referencevoltagelevel),otherwiseerrorsincommunicationmay
occur.
•Ensurethatthevoltageandpolarityofthepowersourceiscorrect.
•Separatehighvoltagecablesfromsignalandsupplycables.
•Shieldedcommunicationcablesarerecommended.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
–Connect cable A.
–Connect cable B, using an M5 screw and a grounding conductor (as short
as possible), that is sized correctly according to local electrical codes.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is
1.5 mm2..
6. Carefully remove the protective film over the operator panel display, take care
to avoid static electricity that could damage the panel.
Note:
Whenconnectingtheoperatorpaneltothepoweroutletforthefirsttime,make
surenottointerruptpowerforaminimumof48hoursinordertochargethebattery
completely. Afterthat,thebatterymaybechargedpartlyduringashorterperiodof
time.
BeijerElectronics, MAEN181B 8

Installation
2.2.1 ConnectionstotheController
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
2.2.2 OtherConnectionsandPeripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
BeijerElectronics, MAEN181B 9

Technical Data
3TechnicalData
Parameter X2 base 7
Frontpanel,W×H×D 196×146×7.5mm
Cutoutdimensions,
W×H 185.8×135.8mm
Mountingdepth 44.7mm(145mmincludingclearance)
Frontpanelseal IP65
Rearpanelseal IP20
Touchscreen
material Polyesteronglass,resistive. Overlay: AutoflexEB(1).
Touchscreen
operations 1millionfingertouchoperations
Reverseside
material Plastic(PC+ABS)
Framematerial Plastic(PC+ABS)
Weight 0.7kg
Serialportfor
COM1RS232and
COM2RS422/RS485
9-pinD-subcontactwithRS232RTS/CTS,chassis-mounted
femalewithstandardlockingscrews4-40UNC
Serialportfor
COM3RS232and
COM4RS485
9-pinD-subcontact,chassis-mountedfemalewithstandard
lockingscrews4-40UNC
Ethernet 1×10/100Base-T(shieldedRJ45)
USB 1×USBHost2.0,maxoutputcurrent400mA
Processor 400MHzARM9
MemoryRAM 128MB(DDR2)
LED 1×blue/redsoftwareprogrammable
Realtimeclock Yes(onchip)
Battery Lithiumion,3V/200mAh
Powerconsumption
atratedvoltage12V
/24Vrespectively
9.6W
Fuse 2.0AT
Powersupply +24VDC(18to32VDC)
(galvanicisolation).
CE:Thepowersupplymustconformwiththerequirements
accordingtoIEC60950andIEC61558-2-4.
Display TFT-LCDwithLEDbacklight
800×480pixels,64kcolors
Activeareaof
display,W×H 154.1×85.9mm
Operating
temperature -10°Cto+50°C
Storagetemperature -20°Cto+60°C
BeijerElectronics, MAEN181B 10

Technical Data
Parameter X2 base 7
Relativehumidityin
operation 5%–85%non-condensed
Approvalsand
certifications CE/FCC/KCC Informationisavailableonthewebsite
www.beijerelectronics.com
ULapproval AccordingtoULlableonX2base7panel.
(1)SeesectionChemicalResistanceformoreinformation.
BeijerElectronics, MAEN181B 11

Chemical Resistance
4 ChemicalResistance
Note:
Ifexposuretoanyofthebelowchemicalsisdemanded,itisrecommendedtofirsttest
thechemicalinahiddenspotoftheequipment.
4.1 PlasticCasing
The frame and casing material is plastic (PC+ABS). This material withstands
exposure to the following chemicals without visible change:
Aceticacid10% Nitricacid10%
Baysilon®M300 Phosphoricacid30%
Citricacid10% Seawater
Cleaningagent,Dor®Sodiumhypochlorite
Curdsoapsolution2% Sodiumthiosulphate
Hydrochloricacid20% Sulphuricacid30%
Hydrogensuperoxide30% Urea
Lacticacid10% -
The material shows limited resistance to the following chemicals at room
temperature:
Cleaner’snaphtha,freefromaromatic
hydrocarbons Heatingoil
Ethylalcohol96% Isopropanol
Glycerin N-hexane
Glycol Persilpowderinsolution
BeijerElectronics, MAEN181B 12

Chemical Resistance
The material shows little or no resistance to the following chemicals at room
temperature:
Acetone Methylisobutylketone
Ammoniasolution,diluted Naphthalene
Aniline Nitrobenzene
Aromatichydrocarbons Oleicacid
Benzene Oliveoil
Bromin Phenol
Butter Potassiumcarbonate,sat.
Chlorine Sodiumhydroxidesolution10%
Diethylether Soyaoil
Iodine Toluene
Lard Trichloroethylene
BeijerElectronics, MAEN181B 13

Chemical Resistance
4.2 TouchScreenandOverlayMaterial
4.2.1 AutoflexEB
Autoflex EB covers the overlay surrounding the screen.
SolventResistance
Autoflex EB withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Ajax/Viminsolution Downy/Lenor(1) Phosphoricacid(<30%)
Alkalicarbonate
solution(1) Ethanol Potassiumferricyanide
Ammonia(<40%)(1) Glycerine Potassiumhydroxide(<30%)
Aceticacid(<50%) Glycol PureTurpentine
Arielpowderin
solution(1) Gumption(1) SBP60/95(1)
Bleach(1) Hydrochloricacid(<36%) Sulfuricacid(<10%)
Castoroil Linseedoil Tomatoketchup
Causticsoda(<40%)(1) Methanol Trichloroaceticacid(<50%)
Cuttingoil Nitricacid(<10%) WhiteSpirit
Cyclohexanol Paraffinoil Windex(1)
Diacetonealcohol Persilpowderinsolution(1) Wisk
Diesel Petroleumspirit(1)
(1)Extremelyfaintglossingofthetexturewasnoted.
Autoflex EB withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to
glacialaceticacidwithoutvisiblechange.
Autoflex EB is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentratedmineralacids Benzylalcohol
Concentratedcausticsolution Methylenechloride
BeijerElectronics, MAEN181B 14

Chemical Resistance
4.2.2 TouchScreenSurface
The touch screen surface on the operator panel withstands exposure to the
following solvents without visible change:
Solvents Time
Acetone 10minutes
Isopropanol 10minutes
Toluene 5 hours
BeijerElectronics, MAEN181B 15

Operator Panel Drawings
5 OperatorPanelDrawings
5.1 Connectors
1234
COM 3/4LANCOM 1/2
Pos. Connector Description
1 Powersupply +24VDC(18-32VDC)
2 COM1/2 CommunicationPorts
3 LAN 1×10/100Base-T(shieldedRJ45)
4 COM3/4 CommunicationPorts
5.2 CommunicationPorts
Serialport,9-pinfemale Serialport,9-pinfemale
Pin COM1 COM2 COM3
1- RS422Tx+
RS485Tx+/Rx+ - RS485Tx+/Rx+
2 RS232RxD - RS232RxD -
3 RS232TxD - RS232TxD -
4- RS422Rx+ - -
5 GND GND GND GND
6- RS422Tx-
RS485Tx-/Rx- - RS485Tx-/Rx-
7RS232RTS - - -
8 RS232CTS - - -
9- RS422Rx- - -
BeijerElectronics, MAEN181B 16

Operator Panel Drawings
5.3 X2base7Outline
C
B
E
D
A
22.2
7.5
44.7
Max. 6.0
196
146
5.5
35.6 135
92.8 5.5
41.1
114.8 185
[mm]
A.USB Host
B. COM3 / COM4
C. Ethernet
D. COM1 / COM2
E. 24V DC
BeijerElectronics, MAEN181B 17

Additional Installation Tips
6 AdditionalInstallationTips
When experiencing communication problems in for example noisy environments
or when operating close to temperature limits, the following recommendations
are to be noticed.
6.1 Groundingtheoperatorpanel
1
2
3
4
5
6
5350
Door
Operator panel
Ferrite core
Mounting plate in the cabinet
Power supply
24 V DC
The mounting clamps of the operator panel do not provide a secure grounding
connection between the panel and the device cabinet, see 1 in drawing above.
1. Connect a wire, that is sized correctly according to local electrical codes,
between the quick-connect terminal connector on the operator panel and the
chassis of the panel, see 2 in drawing above.
2. Connect a wire or grounding braid, that is sized correctly according to local
electrical codes, between the chassis of the operator panel and the closest
grounding point on the door, see 3 in drawing above.
3. Connect a strong but short grounding braid between the door and the device
cabinet, see 4 in drawing above.
4. Twist the cables onto the 24 V DC feed, see 5 in drawing above.
2 turns around the ferrite core provide 4 times the suppression of 1 turn.
3 turns around the ferrite core provide 9 times the suppression of 1 turn.
A ferrite core suppresses disturbances to the 24 V feed, see 6 in drawing above.
BeijerElectronics, MAEN181B 18

Additional Installation Tips
Note:
Thegroundingwiresshouldbeshortandtheconductorshouldhavealargearea.
Along,thingroundingwirehasaveryhighimpedance(resistance)athighfrequencies
anddoesnotguidedisturbancestotheground.
Multi-wireconductorsarebetterthansinglewireconductorswiththesamearea.
Abraidedconductorwirewiththesameareaisevenbetter. Thebestisashort,thick
groundingbraid.
6.2 EthernetConnectioninthe
OperatorPanel
1
2
3
4
5
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
RJ45
Industrial Ethernet
Operator panel
Operator panel
Operator panel
Operator panel
Shielded
Short and
unshielded
0.1 μF
250 V
1-1
3-3
8-8
2-2
In some industrial units for Ethernet, the RJ45 contact’s shield is connected to the
chassis via a capacitor, see 1 in drawing above.
The operator panel’s Ethernet shield is directly connected to the chassis, see 2 in
drawing above.
1. Check whether the other Ethernet unit has its shield directly grounded or
grounded via a capacitor.
Note:
Inmanycases,connectingtheshieldedEthernetcablingtothechassisatbothendsis
inappropriate. Humorgroundingloopscanoccur. Unshieldedcablingmayevenresult
infewercommunicationerrors.
BeijerElectronics, MAEN181B 19

Additional Installation Tips
A good solution may be to use a shielded Ethernet cable, but to connect the shield
at one end only.
One option is to break the shield, see 3 in drawing above.
A more elegant method is to expand the shielded Ethernet cabling with a piece of
unshielded Ethernet cable, see 4 in drawing above.
The shield can be grounded via an external 0.1 μF/250 V plastic capacitor, see 5 in
drawing above. This connects the HF transients to ground.
BeijerElectronics, MAEN181B 20