Beckhoff CP32-2-0020 Series User manual

Manual | EN
CP32xx-2xxx-0020
Panel PC
2023-3-13 | Version: 1.5

Table of contents
CP32xx-2xxx-0020 3Version: 1.5
Table of contents
1 Notes on the documentation....................................................................................................................5
2 For your safety ..........................................................................................................................................6
2.1 Description of safety symbols ...........................................................................................................6
2.2 Intended use .....................................................................................................................................6
2.3 Fundamental safety instructions .......................................................................................................7
2.4 Operator's obligation to exercise diligence........................................................................................7
2.5 Notes on information security............................................................................................................8
3 Product overview ......................................................................................................................................9
3.1 Structure..........................................................................................................................................10
3.2 Interface description........................................................................................................................11
3.2.1 Power supply.................................................................................................................... 11
3.2.2 Ethernet RJ45 ..................................................................................................................12
3.2.3 USB.................................................................................................................................. 13
3.3 Name plate......................................................................................................................................14
3.4 Connecting cable ............................................................................................................................15
4 Commissioning .......................................................................................................................................16
4.1 Transport and storage.....................................................................................................................17
4.2 Mounting .........................................................................................................................................18
4.2.1 Dimensions ......................................................................................................................20
4.2.2 Mounting arm installation .................................................................................................21
4.2.3 Mounting the keyboard shelf ............................................................................................ 23
4.2.4 Mounting the adapter housing.......................................................................................... 24
4.2.5 Mounting of extensions ....................................................................................................25
4.3 Connecting the Panel PC................................................................................................................27
4.3.1 Grounding the Panel PC ..................................................................................................27
4.3.2 Connecting cables and power supply .............................................................................. 29
4.4 Switching the Panel PC on and off.................................................................................................. 31
5 Decommissioning ...................................................................................................................................32
5.1 Disconnecting the power supply and cables ...................................................................................32
5.2 Disassembly and disposal...............................................................................................................33
6 Maintenance ............................................................................................................................................35
6.1 Cleaning ..........................................................................................................................................35
6.2 Maintenance....................................................................................................................................36
6.2.1 Access to device components.......................................................................................... 38
6.2.2 Replacing the storage media ........................................................................................... 40
6.2.3 Replacing the battery .......................................................................................................41
6.2.4 Replacing the fan .............................................................................................................42
7 Troubleshooting......................................................................................................................................43
8 Technical data .........................................................................................................................................44
9 Appendix..................................................................................................................................................45
9.1 Service and support ........................................................................................................................45
9.2 Approvals ........................................................................................................................................46

Table of contents
CP32xx-2xxx-00204 Version: 1.5

Notes on the documentation
CP32xx-2xxx-0020 5Version: 1.5
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
The following instructions and explanations must be followed during installation and commissioning of the
components. The responsible staff must ensure that the application or use of the products described satisfy
all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and
registrations in several other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power loss (please refer to the respective data sheet).
Currentness
Please check whether you are using the current and valid version of this document. The current version is
always available for download from the Beckhoff website. In case of doubt, contact Technical Support.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

For your safety
CP32xx-2xxx-00206 Version: 1.5
2 For your safety
The safety chapter explains the safety symbols used and their meanings. They contain fundamental safety
instructions that are essential for the avoidance of personal injuries and damage to property.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
2.1 Description of safety symbols
The following safety symbols are used in these operating instructions. In order to avoid personal injuries and
damage to property, read and follow the safety and warning notices.
Warning of personal injuries:
DANGER
Disregarding the safety notice will lead to death or serious injuries.
WARNING
Disregarding the safety notice may lead to death or serious injuries.
CAUTION
Disregarding the safety notice may lead to minor injuries.
Warning of damage to property:
NOTE
Disregarding the notice may lead to damage to property.
2.2 Intended use
The CP32xx Panel PC is designed for industrial use in machine and systems engineering. A TFT display
with touch screen is mounted in a high-quality aluminum housing together with the PC. The Panel PC is
mounted on the mounting arm.
The Panel PC has been developed for a working environment that satisfies protection class IP65. It offers full
protection against contact and against water jets (nozzle) from any angle and against dust. The specified
limits for technical data must be adhered to.
The Panel PC can be used within the documented operating conditions.
Improper use
Do not use the device outside the documented operating conditions.

For your safety
CP32xx-2xxx-0020 7Version: 1.5
2.3 Fundamental safety instructions
The following safety instructions must be observed when handling the device.
Application conditions
• Do not use the device under extreme environmental conditions.
• Never use the device in hazardous areas.
• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the
device before mounting it, replacing device components, or rectifying malfunctions. This does not apply
to the replacement of hard disks in a RAID configuration.
• Never connect the device during a thunderstorm. There is a risk of electric shock.
• Ensure that the device has a functional ground connection.
Damage to property, loss of data and impairment of functions
• If you change the hardware and software configurations, you must keep within the specified limits for
power consumption and power dissipation (please refer to the respective data sheet).
• Ensure that only trained personnel with qualifications in control and automation technology operate the
device. Use by unauthorized persons can lead to damage to property and loss of data.
• Protect the power supply cable with a fuse with a max. rating of 16A. The fuse protection serves to
protect the supply line in the event of a short circuit.
• In case of fire, extinguish the device with powder or nitrogen.
2.4 Operator's obligation to exercise diligence
The operator must ensure that
• the products are used only for their intended purpose (see chapter 2.2 Intended use [}6]).
• the products are only operated in sound condition and in working order.
• the products are operated only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection
aspects, and is familiar with the operating instructions and in particular the safety instructions contained
herein.
• the operating instructions are in good condition and complete, and always available for reference at the
location where the products are used.

For your safety
CP32xx-2xxx-00208 Version: 1.5
2.5 Notes on information security
The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online,
are equipped with security functions that support the secure operation of plants, systems, machines and
networks. Despite the security functions, the creation, implementation and constant updating of a holistic
security concept for the operation are necessary to protect the respective plant, system, machine and
networks against cyber threats. The products sold by Beckhoff are only part of the overall security concept.
The customer is responsible for preventing unauthorized access by third parties to its equipment, systems,
machines and networks. The latter should be connected to the corporate network or the Internet only if
appropriate protective measures have been set up.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.

Product overview
CP32xx-2xxx-0020 9Version: 1.5
3 Product overview
With the CP32xx series, you can use multitouch as a high-end Panel PC directly in the field. The devices in
the robust aluminum housing are designed for mounting arm installation. The connection cables are routed
through the mounting arm.
Thanks to its processors, you can use the Panel PC for the following applications, among others:
• extensive axis controllers
• complicated HMI applications
• high-volume data handling
• various visualization tasks
• wide range of IoT tasks with data preprocessing
The panel PC is available in two different display sizes (18.5-inch and 24-inch) with a resolution of 1920 x
1080 and in various performance classes. The device has a multi-finger touch screen and an aluminum
housing with all-round IP65 protection. There is an adapter on the housing for mounting arm installation on
the C9900-M80x.
In its basic configuration, the CP32xx includes the following features:
• 3½-inch motherboard
• Intel® processor
• 2½-inch hard disk
• 2 slots for 2½-inch hard disk/SSD
• 24 V DC power supply unit

Product overview
CP32xx-2xxx-002010 Version: 1.5
3.1 Structure
Figure 1 shows the structure of the device as an example for all CP32xx variants.
1
2
3
4
5 6 7 8 9 10
Fig.1: CP32xx_structure
Table1: Key: CP32xx structure
No. Component Description
1 Example: Mounting arm C9900-M802 Mounting arm for mounting on ceiling
2 Touch Screen Operation of the Panel PC
3 Heat sink Access to the motherboard
4 Mounting arm adapter Adapter for installation on mounting arm
5 Toggle switch Switching the power supply on and off
6 Power supply (XD01) Connection of the power supply and external wiring of the
Panel PC
7 Ethernet RJ45 interfaces (XF01, XF02) Connection of the Panel PC to a 100/1000BASE-T
network
8 Drill holes For mounting the keyboard shelf, mounting plate
9 USB interfaces (XG01 or XG02-XG04) Connection of peripheral devices
10 Drill holes For mounting optional extensions

Product overview
CP32xx-2xxx-0020 11Version: 1.5
3.2 Interface description
The panel PC has the following interfaces:
• Power supply (XD01)
• Ethernet (XF01, XF02)
• USB (XG01-XG04)
The interfaces are located at the bottom of the back of the housing. The push-pull built-in power socket for
the power supply as well as one of the two push-pull built-in Ethernet sockets are freely accessible. The
second push-pull built-in Ethernet socket is covered by a protective cap. If you also need the second
interface, remove its protective cap. The USB interfaces are located under screw caps. To gain access to the
USB interfaces, remove the screw caps from the housing (see Fig. 2).
A B C
Fig.2: CP32xx_access to interfaces
3.2.1 Power supply
The panel PC is supplied with a nominal voltage of 24V. The connection of the power supply as well as the
external wiring of the panel PC is carried out via a push-pull built-in power socket (XD01). There is a
connection cable inside the column unit of the mounting arm. If the panel PC is used alone, this cable is
intended for the power connection of the PC. If the C9900-M800 push button extension is also used in
addition to the PC, use the cable for the power connection of the push button extension. For the wiring of
CP32xx and C9900-M800, a separate cable is supplied with the push button extension.
1 2
3
4
Fig.3: CP32xx_voltage socket pin numbering
Table2: Voltage socket pin assignment
Pin Signal Description
1 + 24V Power supply
2 GND 0 V
3 nc not connected
4 nc not connected

Product overview
CP32xx-2xxx-002012 Version: 1.5
3.2.2 Ethernet RJ45
The CP32xx has two Ethernet RJ45 interfaces (XF01, XF02) in the form of push-pull built-in Ethernet
sockets. The 100Base-T and 1000Base-T Ethernet standards enable the connection of corresponding
network components and data rates of 100/1000 Mbit/s. The required speed is selected automatically. There
is a connection cable inside the column unit of the mounting arm. If the panel PC is used alone, this cable is
intended for the Ethernet connection of the PC. If the C900-M800 push button extension is also used in
addition to the PC, use the cable for the Ethernet connection of the push button extension. For the wiring of
CP32xx and C9900-M800, a separate cable is supplied with the push button extension.
8 1 8 1
Fig.4: CP32xx_Ethernet interface pin numbering
Table3: Ethernet interface pin assignment
Pin Signal Description
1 T2 + Pair 2
2 T2 -
3 T3 + Pair 3
4 T1 + Pair 1
5 T1 -
6 T3 - Pair 3
7 T4 - Pair 4
8 T4 -

Product overview
CP32xx-2xxx-0020 13Version: 1.5
3.2.3 USB
In the High Performance Class, the CP32xx has two USB3.0 interfaces and two USB2.0 interfaces. In the
Smart Performance Class, the panel PC has one USB3.0 interface and two USB2.0 interfaces. The
assignment of the interfaces varies depending on the device generation. The following table provides
information about the assignment of the interfaces.
Table4: Assignment USB interfaces
Device generation Performance Class Interfaces
CP32xx-2xxx-0020 High Performance 2 x USB3.0 (XG01, XG02)
2 x USB2.0 (XG03, XG04)
Smart Performance 1 x USB3.0 (XG02)
2 x USB2.0 (XG03, XG04)
CP32xx-2xxx-0030 High Performance 2 x USB2.0 (XG01, XG02)
2 x USB3.0 (XG03, XG04)
Smart Performance 2 x USB2.0 (XG01, XG02)
1 x USB3.0 (XG03)
The interfaces are located behind screw caps.
The USB2.0 interfaces provide up to 500mA, the USB3.0 interfaces up to 900mA. They are electronically
fused.
12
3
4
5 6 9
78
12
3
4
5 6 9
78
12
3
4
5 6 9
78
12
3
4
5 6 9
78
Fig.5: CP32xx_USB interface pin numbering
Table5: USB interface pin assignment
Pin Assignment
1 Vbus
2 D -
3 D +
4 GND
5 StdA_SSRX -
6 StdA_SSRX +
7 GND_DRAIN
8 StdA_SSTX -
9 StdA_SSTX +
For USB2.0, only pins 1 to 4 are relevant.

Product overview
CP32xx-2xxx-002014 Version: 1.5
3.3 Name plate
The name plate provides information on the equipment fitted to the Panel PC. The name plate shown here
serves only as an example.
xxxxxxxxxxxxxxxxxxxxxxxxxx
xxxxxxxxxxxxx
xxxxxxxx
1
2
3
4
5
6
7
8 9
13 12
11
10
14
Fig.6: CP32xx_nameplate
Table6: Key: nameplate CP32xx
No. Description
1 Model: The last four digits indicate the device generation
2 Serial number (BTN)
3 Date of manufacture
4 Mainboard
5 CPU
6 Main memory
7 Hard disk
8 MAC addresses of the Ethernet interfaces
9 Power supply unit for power supply: 24 VDC, NEC class 2
10 Symbols
Note: Here you will find the symbols applicable to the device such as CE, EAC, UKCA, .
The approvals of your device can be found on the nameplate and in chapter 9.2 Approvals
[}46].
11 Address of the manufacturer
12 FCC approval
13 Touch screen
14 Display

Product overview
CP32xx-2xxx-0020 15Version: 1.5
3.4 Connecting cable
Pre-assembled connection cables for connecting the power supply and pre-assembled Ethernet connection
cables are optionally available. You can order them from Beckhoff Customer Service by specifying the
following article descriptions (see Chapter 9.1 Service and Support [}45]).
Table7: Power supply connection cable
Connection cable Power supply cable with IP65 plug
C9900-K785 Power supply cable for CP32xx-2xxx, length 1.85 m,
pre-assembled, push-pull power plug IP65, other
end HAN Modular
C9900-K788 Power supply cable for CP32xx-2xxx, length 0.75 m,
pre-assembled, push-pull power plug IP65, other
end push-pull power plug IP65
C9900-K791 Power supply cable for CP32xx-2xxx, length 0.85 m,
pre-assembled, push-pull power plug IP65, other
end HAN Modular
Table8: Ethernet connection cable
Patch cable Network cable with IP65 plug
C9900-K786 Network cable for CP32xx-2xxx, length 1.85 m, pre-
assembled, Harting push-pull Ethernet plug IP 65,
other end Harting HAN Modular RJ45 socket
C9900-K313 Network cable for CP32xx-2xxx, length 0.75 m, pre-
assembled, push-pull Ethernet plug IP65, other end
push-pull Ethernet plug IP65
C9900-K792 Network cable for CP32xx-2xxx, length 0.85 m, pre-
assembled, push-pull Ethernet plug IP 65, other end
HAN Modular

Commissioning
CP32xx-2xxx-002016 Version: 1.5
4 Commissioning
In order to use the panel PC, you must first commission it. The first step is to transport the device to is
operating location and unpack it. This is followed by the mounting of the device on the mounting arm, the
connection of the cables and the power supply and finally the switching on of the panel PC.
Operation of the panel PC
The panel PC is operated via the touch screen.
NOTE
Damage to the touch screen
Operating the touch screen with unsuitable objects may damage it.
• Operate the touch screen only with your bare fingers, wearing special gloves or with a touch screen pen.
• If you use gloves, make sure that no hard particles such as metal shavings, glass splinters or similar
adhere to the glove.
If you, as the user, require additional protection for the touch screen against dirt and scratching, for example
due to dirty hands, this can be achieved with a Beckhoff protective film. The film provides short-term
protection for a few days.
You can either order your device directly with the protective film applied or order a film individually and apply
it yourself. Please refer to the price list for the available protective films according to the display size of your
device.
Proceed as follows to attach the protective film to the touch screen:
1. Ensure that the environment is as dust-free as possible.
2. Thoroughly clean the surface of the device to be fitted with the film and remove all grease residues.
3. Detach the film from the backing at the short edge and place it on the surface.
4. Gradually remove the film from the backing. At the same time, use a doctor blade or other object with a
soft rubber or felt edge to apply the film.
5. Brush away air bubbles towards the edge with a doctor blade or other object with a soft rubber or felt
edge.
ðThe film is now fitted.

Commissioning
CP32xx-2xxx-0020 17Version: 1.5
4.1 Transport and storage
The specified storage conditions must be adhered to (see chapter 8 Technical data [}44]).
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport the device must therefore be protected from mechanical stress. Appropriate packaging of the panel
PC, in particular the original packaging, can improve the vibration resistance during transport.
NOTE
Hardware damage due to condensation
Unfavorable weather conditions during transport can cause damage to the device.
• Protect the device against moisture (condensation) during transport in cold weather or in case of
extreme temperature fluctuations.
• Do not put the device into operation until it has slowly adjusted to the room temperature.
• Should condensation occur, wait for about 12 hours before switching the device on.
Unpacking
Proceed as follows to unpack the device:
1. Check the packaging for transport damage.
2. Remove packaging.
3. Keep the packaging for possible future transport.
4. Check your delivery for completeness by comparing it with your order.
5. Check the contents for visible shipping damage.
6. In case of discrepancies between the package contents and the order, or in case of transport damage,
please inform Beckhoff Service (see Chapter 9.1 Service and Support [}45]).

Commissioning
CP32xx-2xxx-002018 Version: 1.5
4.2 Mounting
The CP32xx Panel PC is designed for mounting on the mounting arm. The environmental conditions
specified for operation must be observed (see chapter 8 Technical data [}44]).
To align the device according to your requirements, four different mounting arms are available on which you
can mount the device. The device is mounted on the mounting arm via a mounting arm adapter.
Figure 7 shows the four available mounting arms for mounting on the ceiling (1), on the control cabinet (2),
on the floor (3) and on the wall (4).
1 2 4
3
Fig.7: CP32xx_mounting arms
You can select from the following ordering options:
Table9: Mounting arm ordering options
Order identifier Version
C9900-M802 Mounting arm for mounting on ceiling
C9900-M803 Stand for mounting on the control cabinet
C9900-M804 Stand for mounting on hall floors
C9900-M805 Bracket for mounting on the wall
Depending on the chosen mounting arm, the procedure for mounting is different. Chapter 4.2.2 Mounting
arm installation [}21] shows the two different procedures.
The C9900-M803 and M804 mounting arms are equipped with a cable set for the CP32xx-2xxx-0020 or the
C9900-M800 push button extension. These cables are connected to a HAN connection socket in the lower
part of the mounting arms. Figure 7 shows the connection sockets on the two mounting arms mentioned (2,
3). Both mounting arms are supplied with a plug to match the connection socket. Further information on the
HAN plug can be found in the corresponding plug documentation.
For information on how to establish the functional earth connection between the panel PC and mechanical
extensions, refer to chapter 4.3.1 Grounding the panel PC [}27].

Commissioning
CP32xx-2xxx-0020 19Version: 1.5
Mounting arm adapter
The panel PC is supplied automatically with the standard mounting arm adapter (1) already mounted. In
addition, you have the option to order a rotary adapter (2) under the order identifier C9900-M809. Figure 8
shows the two available mounting arm adapters.
12
Fig.8: CP32xx_mounting arm adapters
The rotary adapter is mounted on the standard mounting arm adapter. To do this, follow the steps below as
shown in Figure 9:
1. Remove the two screws from the standard mounting arm adapter (Section A).
2. Place the rotary adapter between the holding brackets of the standard adapter (Section B).
3. Insert the two screws of the standard adapter again (section C).
ðYou have now mounted the rotary adapter on the standard adapter.
A B C
Fig.9: CP32xx_mounting the rotary adapter
The PC is mounted rigidly on the mounting arm with the standard mounting arm adapter. With the additional
lever, the rotary adapter offers the possibility to rotate the device after mounting on the mounting arm.
Push button extension
You have the option to order the additional C9900-M800 push button extension from your Beckhoff
distributor.
For explanations of the push button extension, functions and mounting, refer to the associated C9900-M800
manual.

Commissioning
CP32xx-2xxx-002020 Version: 1.5
4.2.1 Dimensions
The dimensions of the Panel PC are for aligning the device on the mounting arm.
All dimensions are in mm.
Fig. 10 illustrates the dimensions of the 18.5-inch Panel PC.
352,02
282,13
457,93
94
28
Fig.10: CP32xx_dimensions 18.5-inch
Fig. 11 illustrates the dimensions of the 24-inch Panel PC.
577,73
344,93
414,82
94
28
Fig.11: CP32xx_dimensions 24-inch