Beijer H-t40m series User manual

H-T40m

Installation and Operation Manual

MAEN945B, 2009-03 English

Cover_MAEN945B.fm Page 1 Thursday, February 26, 2009 2:01 PM

Foreword

Beijer Electronics, MAEN945B

H-T40m Installation and Operation Manual

Foreword

H-T40m is a Human Machine Interface (HMIs) with a 3.3" STN Liquid Crys-

tal Display, and is water- and dust-resistant according to IP65/NEMA4X (in-

door use only).

H-T40m-P can be equipped with the HMI I/O Controller, an expansion I/O

module aimed at providing smaller system applications with simple I/O control

interface without the need for a PLC. The compact expansion module is easy to

install and fits seamlessly on the back of the operator panel.

H-T40m is CE-marked and meets your need to be highly transient-resistant

while in operation.

Also, its compact design makes connections with other machinery more flexible,

thus achieving the optimal performance of your machines.

H-Designer is used to design applications of H-T40m; it is reliable, user-friend-

ly and compatible with many models.

Please read the entire installation manual prior to installing and using this equipment. Only qualified per-

sonnel may install, operate or repair this equipment. Beijer Electronics AB is not responsible for modified,

altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire

the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible

for the application and the equipment must themselves ensure that each application is in

compliance with all relevant requirements, standards and legislation in respect to configuration and safety.

Only parts and accessories manufactured according to specifications set by Beijer Electronics AB may be

used.

BEIJER ELECTRONICS AB SHALL NOT BE LIABLE TO ANYONE FOR ANY DIRECT,

INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM

THE INSTALLATION, USE OR REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,

CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL BE THE REPAIR, REPLACE-

MENT, OR REFUND OF PURCHASE PRICE, AND THE CHOICE OF THE APPLICABLE REM-

EDY SHALL BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB.

Contents

Beijer Electronics, MAEN945B

Contents

1 Safety Precautions................................................................................... 5

2 Installation.............................................................................................. 7

2.1 Package Contents.........................................................................7

3 Product Specifications............................................................................. 8

3.1 Description of Parts .....................................................................9

3.2 External and Cut-out Dimensions .............................................10

3.3 Mounting Procedure ..................................................................11

3.4 Grounding .................................................................................11

3.5 Power Supply and Wiring ..........................................................12

4 Dip Switches......................................................................................... 13

5 Communication Port............................................................................ 14

6 Operation ............................................................................................. 15

6.1 Self Test .....................................................................................15

6.2 System Menu .............................................................................16

6.3 Bench and Function Tests ..........................................................17

6.4 Setting Communication Parameters...........................................17

6.5 Touch Screen Calibration...........................................................18

6.6 Downloading an Application .....................................................19

6.7 Uploading an Application ..........................................................20

6.8 Copying an Application .............................................................21

6.9 Passwords...................................................................................22

Contents

Beijer Electronics, MAEN945B

Safety Precautions

Beijer Electronics, MAEN945B 5

1 Safety Precautions

Both the installer and the owner and/or operator of the operator terminal must

read and understand this installation manual.

General

– Only qualified personnel may install or operate the operator terminal.

– The operator terminal must be installed according to the installation instruc-

tions.

– The operator terminal is designed for stationary installation on a plane sur-

face, where the following conditions are fulfilled:

• no high explosive risks

• no strong magnetic fields

• no direct sunlight

• no large, sudden temperature changes

• for use in Pollution Degree 2 Environment

• for use on the flat surface of Types 1 and 4X (indoor use only) enclosures

– Never allow fluids, metal filings or wiring debris to enter any openings in the

operator terminal. This may cause fire or electrical shock.

– The operator terminal fulfills the requirements of article 4 of EMC directive

2004/108/EC.

– Storing the operator terminal where the temperature is lower/higher than

recommended in this manual can cause the LCD display liquid to congeal/

become isotopic.

– The LCD display liquid contains a powerful irritant. In case of skin contact,

wash immediately with plenty of water. In case of eye contact, hold the eye

open, flush with plenty of water and get medical attention.

– The supplier is not responsible for modified, altered or reconstructed equip-

ment.

– Use only parts and accessories manufactured according to specifications of the

supplier.

– Peripheral equipment must be appropriate for the application and location.

– The figures in this manual serves an illustrative purpose. Because of the many

variables associated with any particular installation, the supplier cannot as-

sume responsibility for actual use based on the figures.

– The supplier neither guarantees that the operator terminal is suitable for your

particular application, nor assumes responsibility for your product design, in-

stallation or operation.

Safety Precautions

6Beijer Electronics, MAEN945B

Power source

– The operator terminal is equipped with a 24 V DC input. Supply power other

than 24 V DC ± 15% will severely damage the operator terminal. Thus, check

the power supply supporting the DC power regularly.

Grounding

– Without grounding, the operator terminal may be severely affected by excess

noise. Make sure that the grounding is done properly from the power connec-

tor at the rear side of the operator terminal. When power is connected, make

sure that the wire is grounded.

– Use a cable of at least 2 mm2(AWG 14) to ground the operator terminal.

Ground resistance must be less than 100 Ω (class3). Note that the ground

cable must not be connected to the same ground point as the power circuit.

Installation

– Communication cables must be separated from power cables for operational

circuits. Only use shielded cables to avoid unpredictable problems.

During Use

– Emergency stop and other safety functions may not be controlled from the

operator terminal.

– Do not use too much force or sharp objects when touching the keys, display

etc.

Service and Maintenance

– Only qualified personnel should carry out repairs.

– The agreed warranty applies.

– Before carrying out any cleaning or maintenance operations, disconnect the

equipment from the electrical supply.

– Clean the display and surrounding front cover with a soft cloth and mild

detergent.

– Replacing the battery incorrectly may result in explosion. Only use batteries

recommended by the supplier.

Dismantling and Scrapping

– The operator terminal or parts thereof shall be recycled according to local

regulations.

– The following components contain substances that might be hazardous to

health and the environment: lithium battery, electrolytic capacitor and

display.

Installation

Beijer Electronics, MAEN945B 7

2Installation

2.1 Package Contents

The following parts are found in the box:

– Operator terminal H-T40m

– 4 installation fasteners

– Power connector (connected to the 24 V DC power input)

– Installation and operation manual (MAEN945B)

Product Specifications

8Beijer Electronics, MAEN945B

3 Product Specifications

Parameter H-T40m-S H-T40m-P

Front panel, W x H x D 96 x 96 x 7 mm

Mounting depth 40.6 mm

Cut-out dimensions 89.3 x 89.3 mm

Front panel seal IP 65/NEMA 4X (indoor use only)

Weight 0.21 kg

COM 1 9-pin female connector: RS232/RS422/RS485

COM 2 -

USB port -

CF card port -

Ethernet -

Flash ROM 4 MB

RAM 256 KB

CPU 32-bit RISC

Battery backed memory -

Data/Recipe - 8 KB

Real time clock Yes (with rechargeable lithium battery)

Display Mono FSTN LCD, 16 shades of gray, 240 x 240 pixels.

LED backlight lifetime: approximately 10,000 h at 25 °C

Active area of display,

W x H 58.5 x 58.5 mm.

30 x 30 characters of 8 x 8 size can be displayed.

Display adjustment Via touch screen

Touch screen Analog

Power supply 24 V DC ± 15%. Less than 4 W

Ambient temperature 0 ° to +50 °C

Storage temperature -10 °to +60 °C

Ambient humidity 20 - 90% RH non-condensed

Vibration endurance 0.5 mm displacement, 10-55 Hz, 2 hours per X-, Y- and

Z-axis directions

Shock endurance 10 G, 11 ms 3 times in each direction of X-, Y- and Z-

axes

CE EN61000-6-4, EN61000-6-2

Cooling Natural cooling

Product Specifications

Beijer Electronics, MAEN945B 9

3.1 Description of Parts

Front

Back

Fixture

Power lamp

Communication lamp

Display

mounting holes

DIP switches (1-10)

COM1: RS232/RS422/RS485

DC power input

Product Specifications

10 Beijer Electronics, MAEN945B

3.2 External and Cut-out Dimensions

CUTOUT DIMENSION

Product Specifications

Beijer Electronics, MAEN945B 11

3.3 Mounting Procedure

1. Cut out the control front panel to match the dimensions (mm) specified in

section 3.2 External and Cut-out Dimensions.

2. Mount the operator terminal into the cut-out. Insert the fixtures to the

holes on the unit and fasten the screws into the front panel. Do not tighten

the screws with too much or uneven force, or it may cause the deformation

of the operator terminal.

3. The operator terminal is to be installed within the angle of 0 to 135 °as

shown below.

3.4 Grounding

To make sure that the operator terminal works properly and to prevent it from

radiating radio frequency noise, it must be connected to the earth ground.

Max torque: 0.35-0.5 Nm (3.1-4.43 lb-in)

STEP 1 STEP 2 STEP 3

Product Specifications

12 Beijer Electronics, MAEN945B

3.5 Power Supply and Wiring

H-T40m must use the power supply with 24 V DC and the power consumption

is 4 W.

Perform the following steps to wire the power connector:

1. Unplug the power connector and unscrew the screws.

2. Strip approximately 7-8 mm of insulation. Insert the wire all the way into

the power connector and then turn the screws tight.

3. Plug in the connector to the power input of the operator terminal.

Use copper conductors only, 60/75 °C.

Warning:

To avoid an electrical shock, be sure to switch off the power before connecting the

communication/download cable to the operator terminal.

Note:

The power connector is already plugged into the power input of operator terminal

when the package is first opened.

Type Wire Gauge

(AWG) Stripped

Length Torque

Solid 28-12 7-8 mm 4.5 lb-in

Stranded 30-12 7-8 mm 4.5 lb-in

DC 24V

Dip Switches

Beijer Electronics, MAEN945B 13

4Dip Switches

Dip switch Function

SW1 Reserved

SW2 Reserved

SW3 SW4 Operation Mode

ON ON Runs user application

ON OFF Runs burn-in test program

OFF ON Updates BIOS

OFF OFF Runs bench test program

SW5 Communication Parameters

ON The operator terminal uses the communication parameters

defined on the operator terminal’s configuration screen for

controller communication.

OFF The operator terminal uses the communication parameters

defined in H-Designer for controller communication.

SW6 Password

ON The operator terminal asks the operator to enter a password

after power-on self-test.

OFF No password is required to start the operator terminal.

SW7 System Menu

ON The operator terminal displays the system menu.

OFF The operator terminal runs user application without displaying

the system menu.

SW8 Default User Level

ON The default user level is set to 1 if the operator terminal

requires no password to start its operation.

OFF The default user level is set to 9 if the operator terminal

requires no password to start its operation.

SW9 COM1 Port

ON For RS485, this switch has to be set ON.

OFF For RS422, this switch has to be set OFF.

SW10 Reserved

Communication Port

14 Beijer Electronics, MAEN945B

5 Communication Port

COM1, a 9-pin female connector, is used to connect the operator terminal to a

controller via RS232, RS422 or RS485. Only COM1 can be used for download.

Note:

Make sure that the connection is in accordance with the setting of the dip switches,

for example RS485 corresponds to SW9 = ON. See section 4 Dip Switches.

Pin Function

1 RS422 TX+ (RS485+)

2 RS232 RXD

3 RS232 TXD

4 RS422 RX+

5 Signal ground

6 RS422 TX- (RS485-)

7 RS232 RTS

8 RS232 CTS

9 RS422 RX-

Operation

Beijer Electronics, MAEN945B 15

6Operation

6.1 Self Test

Once the operator terminal is turned on, it will automatically execute a self-test

to check its hardware. The results of the self-test will be displayed on the screen

according to the following picture.

If any of tests does not pass the self-test, it will be noted with “Failed” next to

the test item. Additionally, the message “Error! Press screen to continue” will be

displayed at the bottom of the screen.

If the power to the operator terminal or the PC was interrupted while download-

ing, Firmware checksum or Application checksum will not pass the self-test, in-

dicated by “Failed” in the self-test results after power is restored. If this happens,

the user can simply follow the download procedure to re-download the applica-

tion or data. After downloading again, all items should pass the self-test.

Note:

When using the operator terminal for the first time, remember to reset the real

time clock (RTC).

Human Machine Interface

ROM BIOS Version 1.0

Display Type = Mono STN LCD

System RAM Size ........... 256K Bytes

Application Memory Size ...

Working RAM Test ..........

............

4M Bytes

Battery Status Passed

Passed

BIOS ROM Checksum ......... Passed

Firmware Checksum ......... Passed

Application Checksum ...... Passed

RTC Function Test ......... Passed

Parameter Checksum ........ Passed

COM1 Port Test ............ Passed

DIP SW. Setting(8..1)= 1 1011111

Operation

16 Beijer Electronics, MAEN945B

6.2 System Menu

Set the dip switch SW7 = ON. After the self-test, the system menu of the oper-

ator terminal is displayed on the screen:

The functions of the commands are briefly explained below:

System menu

command Function

Link The operator terminal is connected.

Confg Sets up the internal time clock and communication parameters

in the operator terminal. All the settings has to be made for

the operator terminal to work properly.

Use , , and to move to desired field; + and - to set

the value of the field.

Copy Copies application data to another H-T40m.

Set Calibrates the touch panel and adjusts LCD contrast.

See also section 6.5 Touch Screen Calibration.

Run Runs the application.

Operation

Beijer Electronics, MAEN945B 17

6.3 Bench and Function Tests

Set dip switches SW3 and SW4 = OFF to be able to run the bench and function

tests for the H-T40m. Turn on the operator terminal to display the following

screen:

The bench test performs an overall hardware test, and the function test lets the

user select which item to be tested.

6.4 Setting Communication Parameters

There are two ways to configure working parameters; to set parameters in the

operator terminal or in H-Designer.

To set parameters in the operator terminal, select Confg in the system menu.

To set parameters in H-Designer, select Application/Workstation Setup. Select

the Connection tab to set communication parameters.

Note:

The bench test will clear the application data of the operator terminal.

Note:

Remember to set dip switch SW5 = ON if parameters are set in the operator

terminal.

Note:

Remember to set dip switch SW5 = OFF if parameters are set in H-Designer.

Operation

18 Beijer Electronics, MAEN945B

6.5 Touch Screen Calibration

To calibrate the touch screen, the system menu command Set is used. Then per-

form the following steps:

1. Touch the upper-left and lower-right corners of the screen.

2. Follow the route on the screen.

3. Touch the square on the center of the screen to complete the task.

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