BeiJer T7BR User manual

T7BR
Installation Manual
English
MAEN185, 2015-02

Foreword
Installation manual for T7BR
Foreword
All operator panels are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text,
dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using the iX Developer.
Theprojectcanthenbetransferredandstoredintheoperatorpanelitself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the operator panels. In this manual, the term “the controller” refers
to the connected equipment.
This manual explains how to install the operator panel. Please refer to the
iX Developer reference manual for further information.
Order no: MAEN185
Copyright © 2015-02 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappearinthisdocument. Readtheentireinstallation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB, including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
Beijer Electronics, MAEN185

Contents
Contents
1 SafetyPrecautions ....................................................... 4
1.1 General ........................................................... 4
1.2 UL, cUL, ATEX, and IECEx Installation ...................... 4
1.3 High Potential Testing ........................................... 6
1.4 DuringInstallation .............................................. 6
1.5 DuringUse ....................................................... 6
1.6 Service and Maintenance ........................................ 6
1.7 Dismantling and Scrapping ..................................... 7
2 Installation ............................................................... 8
2.1 SpaceRequirements ............................................. 8
2.2 InstallationProcess .............................................. 9
2.2.1 ConnectionstotheController ..................................11
2.2.2 HazardousLocationInstallation ................................12
2.2.3 OtherConnectionsandPeripherals .............................12
3 TechnicalData ........................................................... 13
4 ChemicalResistance .................................................... 15
4.1 MetalCasing ..................................................... 15
4.2 Touch Screen and Overlay Material ............................ 16
4.2.1 AutoflexEB ......................................................16
4.2.2 TouchScreenSurface ............................................17
4.2.3 TouchScreenProtector ..........................................17
4.3 Terminal to Panel Gasket ........................................ 18
5 OperatorPanelDrawings .............................................. 19
5.1 Connectors ....................................................... 19
5.2 CommunicationPorts ........................................... 19
5.3 T7BROutline ................................................... 20
6 Additional Installation Tips ............................................ 21
6.1 Grounding the operator panel .................................. 21
6.2 EthernetConnectionintheOperatorPanel ................... 22
6.3 To Achieve Better EMC Protection ............................. 24
6.4 AmbientTemperature ........................................... 25
6.5 Safety ............................................................. 26
6.6 GalvanicIsolation ................................................ 27
6.7 Cable and Bus Termination RS485 ............................. 28
6.8 COM Port Common-Mode Voltage ........................... 28
Beijer Electronics, MAEN185

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotopic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualservesanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices, like for example serial devices.
•This operator panel is certified to operate in a Class I, Division 2, Group A, B,
C and D hazardous environment. The operator panel must be installed and
operated as described in this document to meet this certification.
•Observe precautions for handling electrostatic discharge sensitive devices.
1.2 UL, cUL, ATEX, and IECEx
Installation
•This equipment is suitable for use in Class 2 non-hazardous locations only.
[Combinations of equipment in your system are subject to investigation by
the local authority having jurisdiction at the time of installation].
•All devices have to be supplied by a Class 2 power supply.
Beijer Electronics, MAEN185 4

Safety Precautions
Warning:
Do not disconnect equipment unless power has been removed or the area is
known to be non-hazardous
AVANT DE DECONNECTER L’EQUIPEMENT, COUPER LE COURANT
OUS’ASSURER QUE L‘EMPLACEMENT EST DESIGNE NON DANGEREUX.
Warning:
Battery may explode if mistreated. Do not recharge, disassemble or dispose
of in fire.
This product contains a BR2330A battery that is not user replaceable.
LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION.
NE LA RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ
PAS DANS LE FEU.
CEPRODUITCONTIENTUNEPILEBR2330AQUINEPEUTPASÊTRE
REMPLACÉE PAR L'UTILISATEUR.
•Use minimum 75°C copper conductors only.
•To make wiring connections to the power supply connector, follow the table
with cable and torque specifications below:
Terminal Block Connector Wire Size TQ Lb.In.
Phoenix Contact Part No. 1757022 14–20 AWG
(2.08–0.52 mm2)
5–7
Warning:
Donotopenwhenanexplosiveatmosphereispresent.
N'OUVREZ PAS SI UNE ATMOSPHÈRE EXPLOSIVE EST PRÉSENTE.
Warning:
Explosion hazard! Do not disconnect while circuit is live unless the area is
known to be non hazardous.
RISQUE D'EXPLOSION ! NE DÉBRANCHEZ PAS LORSQUE LE CIRCUIT EST
SOUS TENSION SAUF SI LA ZONE EST CONNUE POUR ÊTRE
NON DANGEREUSE.
Caution:
This equipment is tested as a component and is to be installed inside an enclosure
rated IP54 minimum if used in an ATEX/IECEx Zone 2 area. However, since the unit is
IP66 rated it can be deployed in an IP66 ATEX/IECEx Zone 2 area if enclosed in an IP66
rated enclosure.
CET ÉQUIPEMENT EST TESTÉ EN TANT QUE COMPOSANT ET DOIT ÊTRE
INSTALLÉ DANS UN BOÎTIER AVEC INDICE DE PROTECTION IP66 MINIMUM.
Caution:
Temperature code T4 IEC/EN 60079-0 (2012) and IEC/EN 60079-15 (2010).
CODES DE TEMPÉRATURE T4 IEC/EN 60079-0 (2012) ETIEC/EN 60079-15 (2010).
Beijer Electronics, MAEN185 5

Safety Precautions
1.3 High Potential Testing
Each terminal is high-pot (high potential) tested prior to shipment. After high-pot
testing, surge arresting devices that enhance surge robustness are installed into the
terminal. After placement, these devices cause the terminal to fail the high-pot
testing.
Note:
If in-field high-pot testing is required contact Beijer Electronics.
1.4 During Installation
•The operator panel is designed for stationary installation on a planar surface,
where the following conditions are fulfilled:
–no high explosive risks
–no strong magnetic fields
–no direct sunlight
–no large, sudden temperature changes
•Install the operator panel according to the accompanying installation
instructions.
•Ground the operator panel according to the accompanyinginstallation
instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal and supply cables.
•Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
•Peripheral equipment must be appropriatefortheapplicationandlocation.
1.5 During Use
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use excessive force or sharp objects when operating the touch screen.
1.6 Service and Maintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•The battery must be replaced by an authorized Beijer Electronics service
center.
Beijer Electronics, MAEN185 6

Safety Precautions
1.7 Dismantling and Scrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous
to health and the environment: lithium battery, electrolytic capacitor and
display.
Beijer Electronics, MAEN185 7

Installation
2Installation
2.1 Space Requirements
•Maximum installation plate thickness: 7 mm
•Space requirements in millimeters when installing the operator panel:
100
204
100
100
50
143 50
[mm]
Note:
The dimensions on the drawing are not proportional.
Beijer Electronics, MAEN185 8

Installation
2.2 Installation Process
A Thumb Screw Installation Tool (provided) or a slotted screwdriver is required
for installation.
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping the operator panel or letting it fall may cause damage.
2. To cut a correct opening for the operator panel, use the cut out dimensions
in the outline drawing. A separate cut out drawing is available for download
from the Beijer Electronics web site. For more information, see sections
Operator Panel Drawings and Technical Data.
3. Install the operator panel into the cutout with the terminal mounting ring on
the inside of the mounting panel with the connector bracket mounting holes
at the bottom and on the right side.
4. To secure the operator panel in position, insert the mounting blocks into the
openings on the side of operator panel, slide the blocks into position, and
tighten the thumbscrew. Tighten the screws (4) to 0.7 Nm ± 0.2 Nm.
Beijer Electronics, MAEN185 9

Installation
5. For most applications, the provided Thumb Screw Installation Tool provides
adequate torque. In cases where the front panel seal (IP54 or greater,
NEMA-4X) is critical, a torque wrench should be used to ensure all four
screws are torqued within the specification above.
Thumb Screw Installation Tool
6. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•The operator panel must be brought to ambient temperature before it is started
up. If condensation forms, ensure that the operator panel is dry before connecting
it to the power outlet.
•Ensure that the operator panel and the controller system have the same electrical
grounding (reference voltage level), otherwise errors in communication may
occur.
•Ensure that the voltage and polarity of the power source is correct.
•Separate high voltage cables from signal and supply cables.
•Shielded communication cables are recommended.
24V DC
RS232/
RS422/
RS485 24V DC
A
D
Controller
Power
B
Ethernet
C
–Use 14–20 AWG (2.08–0.52 mm2)wireforthepowerconnections.
–Connect cable A.
–Connect cable B, using the provided M5 steel screw with zinc plating
and a grounding conductor (as short as possible), that is sized correctly
according to local electrical codes.
–Connect cable C.
–Connect cable D.
Beijer Electronics, MAEN185 10

Installation
7. Carefully remove the protective film over the operator panel display, take care
to avoid static electricity that could damage the panel.
2.2.1 Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
Beijer Electronics, MAEN185 11

Installation
2.2.2 Hazardous Location Installation
1. Attach the two cable relief brackets to the mounting ring.
2. Connect the desired cables. If USB cables are used, attach them to the cable
relief brackets with the cable ties provided.
2.2.3 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Beijer Electronics, MAEN185 12

Technical Data
3TechnicalData
Parameter T7BR
Frontpanel,W×H×D 204×143×73mm
Cut out dimensions,
W×H
188±1mm×127±1mm. Maximumcornerradius: 4mm.
For IP54 or greater/NEMA-4X, panel must maintain a
flatness < 1 mm overall and < 0.05 mm/mm with a surface
roughness, Ra<1.6μm.
Mounting depth 65 mm (165 mm including clearance)
Front panel seal IP 66, NEMA-4X
Rear panel seal IP 20
Touch screen
material
Polyester on glass, resistive.
Overlay: Autoflex EB(1).
Reverse side
material
Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 1.4 kg
4.54 kg (+ 0.13 kg with CAN Module)
Serial port for
COM1 RS232 and
COM2 RS422/RS485
9-pin D-sub contact with RS232 RTS/CTS, chassis-mounted
female with standard locking screws 4-40 UNC
Communication
module
CAN
Ethernet 1 × 10/100 Base-T (shielded RJ45)
1 × 10/100/1000 Base-T (shielded RJ45)
USB 3 × USB Host 2.0, max output current 500 mA
Processor Intel® Atom
External storage
media
1×SDcard(optional)
Flash memory
(application
memory)
4GB SLC (iX version), 16GB SLC (PPC version)
Memory RAM 1 GB (iX version),2 GB (PPC version)
LED 1 × multi-color
Real time clock Yes (on chip)
Battery BR 2330A
Power consumption
at rated voltage 12 V
/24Vrespectively
Standby (2):9.1W/9.8W
Typical (3): 15.2W/15.8W
Estimated maximum (4): 17.5W/18.5W
Fuse 5.0 A Slow
Powersupply +12VDCto+28VDC(10VDCto32VDC)
CE: The power supply must conform with the requirements
according to IEC 60950 and IEC 61558-2-4.
Beijer Electronics, MAEN185 13

Technical Data
Parameter T7BR
Display TFT-LCD with LED backlight
800 × 480 pixels, 16.7 million colors
Standard brightness display: 450 cd/m2,Highbrightness
display: 1000 cd/m2
Active area of
display, W × H
152.4 × 91.4 mm
Operating
temperature
Minimum temperature:
-30 °C
Maximum temperature:
70 °C; UL 65 °C
Storage temperature -40 °C to +85 °C
Approvals and
certifications
CE / FCC
Information is available on the web site
www.beijerelectronics.com
UL approval Yes, 61010-2-201 (UL 508 replacement).
(1) See section Chemical Resistance for more information.
(2) Standby mode: The backlight is turned off, there are no cabled interfaces and the
CPU is below 5%. Optional CAN module is present.
(3) Typical mode: The backlight is fully powered, there are no cabled interfaces and an
application is running. Optional CAN module is present.
(4) Estimated Maximum mode: All interfaces are cabled, all USB ports are plugged with
mass-storage devices, the CPU is at 50% and audio is active. Optional CAN module is
present and active.
Beijer Electronics, MAEN185 14

Chemical Resistance
4 Chemical Resistance
4.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
The powder paint shows limited resistance to the following chemicals at room
temperature:
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Sodium hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical in a hidden spot of the metal casing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octane unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octane leaded petrol
Beijer Electronics, MAEN185 15

Chemical Resistance
4.2 Touch Screen and Overlay Material
4.2.1 Autoflex EB
Autoflex EB covers the overlay surrounding the screen.
Solvent Resistance
Autoflex EB withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Ajax / Vim in solution Downy / Lenor(1) Phosphoric acid (<30%)
Alkalicarbonate
solution(1)
Ethanol Potassium ferricyanide
Ammonia (<40%)(1) Glycerine Potassium hydroxide (<30%)
Acetic acid (<50%) Glycol Pure Turpentine
Ariel powder in
solution(1)
Gumption(1) SBP 60/95(1)
Bleach(1) Hydrochloric acid (<36%) Sulfuric acid (<10%)
Castor oil Linseed oil Tomato ketchup
Caustic soda (<40%)(1) Methanol Trichloroacetic acid (<50%)
Cutting oil Nitric acid (<10%) White Spirit
Cyclohexanol Paraffinoil Windex
(1)
Diacetone alcohol Persil powder in solution(1) Wisk
Diesel Petroleum spirit(1) -
(1) Extremely faint glossing of the texture was noted.
Autoflex EB withstands DIN 42 115 Part 2 exposure of up to 1 hour duration to
glacialaceticacidwithoutvisiblechange.
Autoflex EB is not resistant to high pressure steam at over 100 °C or the following
chemicals:
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Methylene chloride
Dimethyl formamide Tetrahydrofuran
Beijer Electronics, MAEN185 16

Chemical Resistance
4.2.2 Touch Screen Surface
The touch screen surface on the operator panel withstands exposure to the
following solvents without visible change:
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
Toluene 5 hours
4.2.3 Touch Screen Protector
For harsh environments and exposure to outdoor conditions, it is recommended
to use a protective film to guard the touch screen from damage. These optional
parts can be ordered from Beijer Electronics.
Beijer Electronics, MAEN185 17

Chemical Resistance
4.3 Terminal to Panel Gasket
The gasket is made of flame retardant silicone rubber. The sealing capability is
unaffected by the following chemicals:
Acetic acid 10% Nitric acid 1.5%
Ammonia 10% Phosphoric acid 4%
Citric acid 10% Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Hydrogen peroxide 3% Sodium hydroxide 30%
Isopropyl alcohol Tap water
The flame retardant silicone rubber shows limited resistance to the following
chemicals at room temperature:
Acetic acid, conc. Na-hypochlorite 10%
Ammonia 30% Nitric acid 10%
Butanol Phosphoric acid 10%
Ethyl acetate Phosphoric acid 20%
Hydrochloric acid 37%, cold -
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical in a hidden spot of the gasket.
Theflameretar
dant silicone rubber shows little or no resistance to the following
chemicals at room temperature:
Acetone Methyl-ethyl ketone Trichlorethylene
Ammonia, conc. Nitric acid 30% Turpentine
Diesel Phenol Unleaded petrol
Fuel oil Sulphuric acid 20% Xylene
Leaded petrol Toluene -
Beijer Electronics, MAEN185 18

Operator Panel Drawings
5 Operator Panel Drawings
5.1 Connectors
Pos. Connector Description
1 Powersupply +12–+28VDC(10–32VDC)
2 COM1 RS232 Communication Port
3 LAN A 1 × 10/100 Base-T (shielded RJ45)
4 USB 2 × USB Host 2.0, max output current 500 mA
5 Headphone Headphone Connector
6 LAN B 1 x 10/100/1000 Base-T (shielded RJ45)
7 COM2 RS422 / RS485 Communication Port
5.2 Communication Ports
Serial port, 9-pin female
Pin COM1 COM2
1 - RS422 Tx+ RS485 Tx+/Rx+
2RS232RxD -
3RS232TxD -
4 - RS422 Rx+
5GND GND
6 - RS422 Tx- RS485 Tx-/Rx-
7 RS232 RTS RS422 RTS+
8 RS232 CTS RS422 RTS-
9- RS422Rx-
Beijer Electronics, MAEN185 19

Operator Panel Drawings
5.3 T7BR Outline
[mm]
204
143
A
7
max. 8
66
B
188
127
9
9
D
C
B
A. Connectors
B. Optional CAN module (not shown)
C. USB host
D. SD memory card slot
CAN depth does not exceed heat sink.
Beijer Electronics, MAEN185 20