Belden Lumberg Automation 0970 PSL 650 User manual

LioN-S I/O modules
Technical Manual
0970 PSL 650 | 0970 PSL 651

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 2 of 17
0970 PSL 650
8 digital channels (p-switching),
channels can be used universally as inputs or
outputs, with rotary address switches
0970 PSL 651
8 digital inputs (p-switching),
with rotary address switches
LioN-S I/O modules for Profibus

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specications subject to alteration! Page 3 of 17
1. About this Manual
Please read the assembly and operating instructions
in this Manual carefully before putting the LioN-S
type module into operation. The Manual should be
stored in a place that is accessible for all users.
The texts, illustrations, diagrams and examples used
in this Manual are solely for the purpose of explain-
ing the operation and use of input/output modules
of the series type LioN-S.
Please contact us if you have any further questions
concerning installation and commissioning of the
devices. We will be happy to be of assistance to you
at any time.
Lumberg Automation – Belden Deutschland GmbH
Im Gewerbepark 2
58579 Schalksmühle
Tel. [phone]
Fax [phone]
[email protected]
www.lumberg-automation.com
Lumberg Automation reserves the right to alter
these technical modications or to modify this
Manual at any time without notice.
1.1 Explanations of symbols used
1.1.1 Use of notes
Notes concerning important information are special-
ly marked. They are displayed as follows:
1.1.2 Use of hazard notes
Notes concerning hazards are marked as follows:
NOTE:
Non-compliance with precautionary measures can
result in possible damage to equipment and other
property.
DANGER:
Non-compliance with respective precautionary mea-
sures will expose the user to life-threatening dangers
and health hazards.
1.2 Safety Guidelines
1.2.1 Certied usage
The devices described in this Manual are used as
decentralised input/output assemblies in a Probus
DP network.
Our products have been developed, produced, test-
ed and documented in compliance with safety stan-
dards. No hazards to personnel or property are to be
anticipated under normal conditions in connection
with these products when the handling regulations
and safety instructions described here for project
planning, assembly and specied operations are
complied with.
The modules fulll the requirements of the
EMC guideline (89/336/EWG, 93/68/EWG and
93/44/EWG)
Low-voltage Guideline (73/23/EWG)
are designed for utilization in the industrial area.
The industrial environment is characterised by the
fact that users are not directly connected with
the public low-voltage mains. Additional
measures are to be implemented for utilization in
residential quarters and in business and trade
areas.
Warning!
This installation can cause radio interference in resident
areas; the user may be asked to implement appropriate
measures.

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 4 of 17
The error-free, secure operation of the product
requires proper transport, storage, set-up and
assembly, as well as careful operation. The intended
operation of the device can only be guaranteed
when the housing is mounted in its entirety. All of
the other devices connected with this device must
fulfill the requirements contained in EN 61558-2-4
and EN 61558-2-6.
Project planning, installation, commissioning, main-
tenance and testing of the devices may not be per-
formed by anyone other than an electrician who has
successfully completed recognised training courses
and who is familiar with the safety standards of
automation technology.
The user has to comply with the safety and accident
prevention regulations that apply to the specific
activity being performed during project planning,
installation, commissioning, maintenance and test-
ing of the devices.
No cables or accessories may be installed except for
those which fulfill the requirements and regulations
governing safety, electromagnetic compatibility and,
where appropriate, terminal device equipment for
telecommunications and which correspond to the
statement of specifications. Information concerning
those cables and accessories which are authorized
for installation can either be obtained from
Lumberg Automation or are already described in
this Manual.
1.3 Qualified personnel
The personnel requirements are oriented towards
the requirements profile outlined by ZVEI and
VDMA. Only skilled electricians who are familiar
with the contents of this Manual are permitted to
install or service the products described.
These are individuals who
an assess the tasks to be performed on the basis
of their professional training, knowledge and
experience and on the basis of their knowledge
of the pertinent standards, and who can recog-
nise possible dangers.
have the same knowledge levels as those who
have completed a specialised training course,
thanks to many years of professional involvement
in a comparable area.
No modifications may be carried out on our product
hardware or software, insofar as they are not
described in the Manual, except by Lumberg
Automation personnel.
Warning!
Unqualified modifications of hardware or software or
non-compliance with the warning notices listed in this
Manual could lead to severe injury to persons or damage
to property.
Important note:
The module is equipped with a grounding sheet for the
purpose of discharging parasitic currents and/or for EMC
stability.
It is necessary that this grounding sheet is linked with the
reference earth by means of a low-impedance connection.
If the mounting surface is already grounded, the connec-
tion can be made directly via the fastening screw (not
with lateral mounting).
If the mounting surface is not already grounded, or if the
lateral mounting holes are used, a grounding strip or a
suitable PE wire is to be used!
2. Directions for field installation
The module is to be mounted on a level surface with
at least 2 screws.
Type of mounting Screw Tightening torque
flat M4 x 30/35 1,0 Nm
lateral M4 x 40 1,0 Nm
A washer in accordance with DIN 125 is to be provided
with all types of mounting fixtures.

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 5 of 17
3. Pin assignment
3.1 Profibus-DP M12 male/female connector
poles, B-coded
CAUTION, danger of destruction!
Never place the voltage supply (24 V DC) on the data
circuits (Pin 2, Pin 4) or on the internal signals (Pin 1,
Pin 3).
Connection Pin Function
1 +5 V*
Profibus DP 2 Line A
In/Out 3 GND*
4 Line B
5 earth
The signals marked with * are internal signals which the
module provides for supplying a terminator. These are not
permitted to be configured or redirected to other devices.
Article 0979 PTX 101 is to be used as an authorized termi-
nator.
IN OUT
3.2 Sensor/Actuator connection,
M8 female connector, 3 poles
Connection Pin Function
PSL 650 PSL 651
1 +24 V +24 V
I/O channels 3 0 V 0 V
4 In/Out In
3.3 System/Sensor/Actuator supply,
M12 male connector, 5 poles
Connection Pin Function
PSL 650 PSL 651
Actuators 1 +24 V n.c.
System/Sensors 2 +24 V +24 V
Actuators 3 GND (0 V) please see
info
System/Sensors 4 GND (0 V) GND (0 V)
5 earth earth
The Pins 3 and 4 GND (0 V) are internally connected.

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 6 of 17
4. Communication with the module
4.1 Addressing
a) Rotary address switches
Two rotary switches, located above the M12 bus con-
nections behind a clear cover, are used for direct
adjustment of the Profibus address. The switches for
setting the tens and the ones of the address are
indicated. After selecting the address via the rotary
switches the address will be set internally after
power is applied to the module. Therefore the
power supply must be interrupted briefly if the
address is changed during power-on in order to
allow the module to adopt the new address.
b) Profibus network
It is also possible to adjust the settings of the mod-
ule address via the Profibus network. Precise direc-
tions regarding procedural method can be found in
the manual for your respective Profibus Master.
4.2 Data transmission rate
The data transmission rate used is established at the
start of communication between the module with
the master, and is automatically detected (AutoBaud
Detection).
4.3 Examples for integration into the control
system configuration
The configuration file (gsd file) of the modules must
be integrated into the control system software. The
precise procedural method can be obtained from
the manual for the respective control system.
The following examples show the procedure for the
S7 software of the Siemens Company and the
CoDeSys software of the 3S Software Solutions
Company.
The adjustable address range lies between 1 and 99.
The factory setting for the address is 99.
The rotary switches must be set to the value "00" to allow
software addressing. The addressing range in such cases
lies between 1 and 126.
The determination of the Profibus address and the range
of the input and output bytes is automatically set by the
respective configuration software, but can also be altered
by the user.

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 7 of 17
a) Configuration example in the Siemens Company's S7 Software
Integration of the module
onto the Profibus line
Selection and entry of the
configuration

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 8 of 17
Display of the selected configu-
ration (here: 0970 PSL 650 as
Universal 8 DI/8 DO)
Display of the selected configu-
ration (here: 0970 PSL 650 as
8 DO)

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 9 of 17
b) Configuration example CoDeSys of the 3S Software Solutions Co. (Moeller)
Select module from the list
Automatic address reservation (can
be modified by the user)

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 10 of 17
Automatic allocation of the
module address (can be
modified by the user)
Mark the desired type and
select with the button

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 11 of 17
Byte-to-byte display of the
addresses of the selected
configuration
Bit-to-bit display of the
addresses of the selected
configuration
The 0970 PSL 650 module can be used as a simple input/output module as well as a mixed input/output
module. You do not have to configure the I/O any further when using it as a universal module. Each channel
can be used as an input or as an output.

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 12 of 17
4.4 Bit assignment
The Profibus telegram permits transmission of a
maximum of 244 bytes of information data.
Depending on utilization of the 0970 PSL 650 mod-
ule, the information data with these modules con-
sists of one or two bytes; for module 0970 PSL 651 it
consists of one byte (input only).
4.5 Diagnostic messages
In order to make the detection of a fault easier, soft-
ware diagnostics have been integrated for evalua-
tion by the Master and LED's for visual diagnostics.
The functionality and the various statuses are
explained in greater detail in the following Table.
a) Visual by LED
With the configuration 8 DI/8 DO the 0970 PSL 650 univer-
sal module occupies both an input and an output byte;
with the configuration 8 DI it only occupies an input byte
and with the configuration 8 DO it only occupies an out-
put byte.
Byte 0 87654321
Bit 7 6543210
Bitbelegung
Bit assignment
M8 Input
M8 Output
Byte 0 87654321
LED Anzeige
Indication
Bedingung
Condition
Diagnoseanzeige
Diagnostic indication
1...8 gelb Kanalstatus
yellow channel status
1...8 rot Peripheriefehler (Aktorkurzschluss/-unter-
spannung/Sensorkurzschluss)
red periphery fault (actuator short-circuit/
low voltage/sensor short-circuit)
USgrün Sensor-/Systemversorgung
green sensor/system power supply
ULgrün Aktorversorgung
green actuator power supply
BF rot Busfehler
red bus error
DIA rot Sammelanzeige für Peripheriefehler
red common indication for periphery faults

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 13 of 17
b) Profibus network
In case of an error Profibus devices send a diagnostic
message to the Master (sensor/actuator short circuit,
undervoltages). The Master then requests the diag-
nostics telegram of the device, which can consist of
a maximum of 244 bytes, the same as the informa-
tion data. The first six bytes (byte 0 to byte 5) of this
diagnostics telegram are standardized and the
content cannot be altered. The user-specific diagnos-
tics begins with byte 6.
The user-specific diagnostics is made up of 7 bytes
with the present device. The overall construction of
the diagnostics telegram can be obtained from the
following Table.
Diagnostic structure of the Profibus DP
7 0 Bit no.
Byte 1 0 1 0 0 0 0 1 0
7 0 Bit no.
Byte 2 0 1 0 0 0 0 1 0
7 0 Bit no.
Byte 3 0 1 0 0 0 0 1 0
Byte 4 High-Byte
Byte 5 Low-Byte
Manufacturer identification
Station status 2
Station status 1
1: The DP Slave cannot be activated by the DP Master
1: The DP Slave is not yet ready for the data exchange
1: The project planning data sent from the Master to the DP Slave does not
correspond to the stru cture of the DP Slave .
1: External diagnostics is present
1: The required function is not supported by the DP Slave
0: The bit is always 0
1: The DP Slave type does not correspond to the software project planning
1: The DP Slave has been parameteriz ed by a different Master
(not from the one that has currently accessed it).
1: The DP Slave needs to be re -parameterized
1: A diagnostics message has been received. The DP Slave will not function
until the error is rectified (static diagnostics message)
1: The bit is always set to "1" when the DP Slave with this Profibus address is
present.
1: Activation monitoring is activated for this DP Slave.
1: The DP Slave has received the control system command "FREEZE"
1: The DP Slave has received the control system command "SYNC"
0: The bit is always 0
1: The DP Slave is deactivated, i.e. it has been removed from the current
processing sequence.
Station status 3
1: The DP Slave needs to be reparameterized
1: yMore diagnostics messages have been received than the DP Slave can store
yThe DP Master is unable to enter all of the diagnostics messages sent by
the Slave into its diagnostics buffer .

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 14 of 17
7 1 Bit no.
Byte 6 0 1 0 0 0 0 1 0
length (2 Byte)
Header
7 1 Bit no.
Byte 7 0 1 0 0 0 0 1 0
Socket 1 Periphery fault
Socket 2 Periphery fault
Socket 3 Periphery fault
:
:
Socket 8 Periphery fault
7 1 Bit no.
Byte 8 0 0 0 0 0 0 1 0
length (2 Byte)
Header
7 1 Bit no.
Byte 9 0 1 0 0 0 0 1 0
Sensor low voltage
Sensor short-circuit
Actuator short -circuit
Module error
ID-related diagnostics
Device-related diagnostics

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 15 of 17
Principles behind the structure of the channel diagnostics
7 1 Bit no.
Byte 10 1 0 0 0 0 0 0 0
000001Bto 001000B: ID number of the module which provides the channel -related diagnostics.
The plug-in position of the module is coded. The following applies: displayed No. + 1 Öplug-in position
of the module (3 Öplug-in position 4; 4 Öplug-in position 5; etc.) With the described compact modules
always 0.
Code for cable -related diagnostics
7 1 Bit no.
Byte 11 0 1 0 0 0 0 1 0
000000Bto 111111B: Number of the channel that delivers the diagnostics.
Input/Output: 00B : DESINA or reserved
01B : Input
10B : Output
11B : Input / Output
7 1 Bit no.
Byte 12 0 1 0 0 0 0 1 0
Error type – according to Profibus Norm
Channel type : 001B : Bit
010B : 2 Bit
011B : 4 Bit
100B : Byte
101B : Word
110B : Double word
Byte 13 to 15 Next channel-related diagnostics message (allocation as with bytes 10 to 12)

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 16 of 17
The reverse polarity protection only works if the actuator
system power supply is protected by a current overload
fuse (6 A, mT) and switches off no later than 10–100 ms
after a short circuit has occurred.
Info 1: The outputs are able to switch currents of 0.5 A
with a frequency of 1 Hz with inductive loads of the
utilization category DC13 (EN60947-5-1).
NOTE!
A power pack with current regulation or an incorrect
fuse will result in the destruction of the module in the
event of reverse polarity.
5.5 Technical data – Inputs
Input circuit Type 3 according to
IEC 61131-2
Rated input voltage 24 V DC
Input current at 24 V DC typ. 5 mA
Short-circuit proof yes
Channel type N.O. p-switching
Number of digital channels max. 8
Status indication LED yellow per channel
Diagnostic indication LED redper channel
Connection M8 female connector, 3 poles;
please see pin assignment
5.6 Technical data – Outputs
Output circuit Type 0,5 A according to
IEC 61131-2
Rated output current per channel: 0,5 A (please see Info 1)
Signal state "1" max. 0,6 A
Signal state "0" max. 1 mA (according to
specification)
Signal level of the outputs:
Signal state "1" min. (UL- 1 V)
Signal state "0" max. 2 V
Short-circuit proof yes
Max. output current per module 4 A
Overload-proof yes
Number of digital channels max. 8
Channel type N.O. p-switching
Status indication LED yellow per channel
Diagnostic indication LED red per channel
Connection M8 female connector, 3 poles;
please see pin assignment
5. Technical data
5.1 General data
Degree of protection IP 67
(only in locked position)
Operating temperature range -10°C / +60°C
Weight 200 g
Housing PBT
Vibration resistance oscillations 15 g / 5–500 Hz
Vibration resistance shocks 50 g / 11 ms
Torques:
Fastening screw M4 1,0 Nm
Connector M8 0,3 Nm
ConnectorM12 0,6 Nm
5.2 Technical data – Bus system
Protocol Profibus DP
ID no. 09C9 hex
GSD file Lum_09C9.gsd
Data transmission rates 9,6 / 19,2 / 45,45 / 93,75 /
187,5 / 500 KBit/s
1,5 / 3,0 / 6,0 / 12,0 MBit/s
Adjustment of the data automatic at the start of
transmission rate communications
Address range:
Adjustment via Profibus: 1–126 dec
(address switch: "00")
Adjustment via address switch: 1–99 dec
Default address 99 dec
Please see chapter 4.1:
Addressing
Connection M12 male/female connector,
5 poles; please see pin
assignment
5.3 Technical data power supply –
Electronics/Sensors
Rated voltage US24 V DC
Voltage range 19–30 V DC
Power consumption Electronics typ. 65 mA
Voltage Sensors min. ( USystem - 1,5V)
Power consumption Sensors/Channel max. 100 mA (at Tu30°C)
Reverse polarity protection yes
Indication (US) LED green
Connection M12 male connector,
(5 poles, please see pin
assignment
5.4 Technical data power supply –
Actuators
Rated voltage UL24 V DC
Voltage range 19–30 V DC
Undervoltage threshold typ. 17 V
Delay time
Undervoltage detection < 20 ms
Reverse polarity protection yes (please see info)
Indication Actuator supply ULLED green
Connection M12 male connector,
5 poles; please see pin
assignment

Technical Manual
0970 PSL 650 | 0970 PSL 651
Version 1.00 / 2007-Sept-03
Specifications subject to alteration! Page 17 of 17
Im Gewerbepark 2
58579 Schalksmühle
GERMANY
Tel. [phone] - 83-01
Fax [phone] - 83-3 33
[email protected]
www.lumberg-automation.com
Lumberg Automation – Belden Deutschland GmbH
Lumberg Automation offers you comprehensive technical
assistance, helping you with the application of Lumberg
Automation products.
[email protected]
Lumberg Automation Support & Service
Technical Manual
0930 DSL 700 | 0930 DSL 701
Version 2.10 / 2007-Sept-03
Specifications subject to alteration! Page 12 of 12
Im Gewerbepark 2
58579 Schalksmühle
GERMANY
Tel. [phone] - 83-01
Fax [phone] - 83-3 33
[email protected]
www.lumberg-automation.com
Lumberg Automation – Belden Deutschland GmbH
Lumberg Automation offers you comprehensive technical
assistance, helping you with the application of Lumberg
Automation products.
[email protected]
Lumberg Automation Support & Service
Tel: [phone]
Fax: [phone]
E-Mail: [email protected]
www.lumberg-automation.de