Belden La 0980 XSL 3912-121-007D-00F User manual

Manual
EtherCAT®
LioN-X IO-Link Master:
0980 XSL 3912-121-007D-00F
(8 x IO-Link Class A, Multiprotocol)

LioN-Xlight IO-Link Master:
0980 LSL 3211-121-0006-004
(8 x IO-Link Class A, EtherCAT®)

0980 LSL 3210-121-0006-004
(4 x IO-Link Class A + 8 x DI, EtherCAT®)
Manual EtherCAT®
Version 1.1 04/2021
Technical Support
lumberg-automation-support.belden.com

Contents
Contents
1 About this manual 7
1.1 General information 7
1.2 Explanation of symbols 8
1.2.1 Use of danger information 8
1.2.2 Use of general information 8
1.2.3 EtherCAT® trademark information 9
1.3 Version information 9
2 Safety instructions 10
2.1 Intended use 10
2.2 Qualified personnel 11
3 Designations and synonyms 12
4 System description 15
4.1 About LioN-X and LioN-Xlight 15
4.2 Device variants 16
4.3 I/O port overview 18
5 Overview of product features 21
5.1 EtherCAT® product features 21
5.2 I/O port features 22
5.3 Integrated Web server 23
5.4 Security features 24
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Contents
5.5 Other features 25
6 Assembly and wiring 26
6.1 General information 26
6.2 Outer dimensions 27
6.2.1 LioN-X multiprotocol variants 27
6.2.2 LioN-Xlight variants with EtherCAT®28
6.2.3 Notifications 30
6.3 Port assignments 30
6.3.1 Ethernet ports, M12 socket, 4-pin, D-coded 30
6.3.2 Power supply with M12 power L-coded 31
6.3.3 I/O ports as M12 sockets 32
6.3.3.1 IO-Link Class A 32
7 Starting operation 34
7.1 ESI file 34
7.2 MAC addresses 35
7.3 Setting the rotary encoding switches 36
7.3.1 Factory reset 38
8 Configuration and operation in TwinCAT® 3 39
8.1 PDO assignments 39
8.1.1 Input data 39
8.1.2 Output data 45
8.1.3 Modular slots 49
8.2 Device parameters 52
8.2.1 Extended parameters 52
8.2.2 Failsafe replacement values 53
8.2.3 Failsafe mode for the digital output 54
8.2.4 General device settings 57
8.2.5 Surveillance timeout 58
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Contents
8.2.6 Digital I/O mode, Channel B 60
8.2.7 Digital Input logic 62
8.2.8 Digital Input filter 64
8.2.9 Digital Output restart 65
8.2.10 Additional IO-Link port settings 67
8.2.11 IO-Link Parameterization 69
8.2.12 IO-Link configuration data 70
8.2.13 IO-Link serial number 71
8.2.14 IO-Link information data 72
8.2.15 IO-Link serial number of connected devices 73
8.3 Configuration example with TwinCAT® 3 74
8.3.1 Configuration of 0980 XSL 391x-1x1 devices 76
8.3.2 EoE IP address 78
8.3.3 Activate configuration 80
9 Diagnostics processing 81
9.1 Error of the system/sensor power supply 81
9.2 Error of the auxiliary/actuator power supply 81
9.3 Overload/short-circuit of the I/O port sensor supply outputs 81
9.4 Overload/short circuit of the digital outputs 82
9.5 IO-Link C/Q error 82
9.6 Diagnostic history object (0x10F3) 83
9.6.1 Maximum Messages 83
9.6.2 Newest Message 83
9.6.3 Newest Acknowledge Message 83
9.6.4 New Messages Available 85
9.6.5 Flags 85
9.6.6 Diagnosis Message Buffer 86
9.7 Diagnostic data object (0xA0n0) 87
9.8 Device status object (0xF100) 88
9.9 Emergency messages 89
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Contents
10 IIoT functionality 90
10.1 MQTT 91
10.1.1 MQTT configuration 91
10.1.2 MQTT topics 94
10.1.2.1 Base topic 94
10.1.2.2 Publish topic 97
10.1.3 MQTT configuration - Quick start guide 102
10.1.3.1 MQTT configuration via JSON 102
10.2 OPC UA 104
10.2.1 OPC UA configuration 105
10.2.2 OPC UA address space 107
10.2.3 OPC UA configuration - Quick start guide 108
10.2.3.1 OPC UA configuration via JSON 108
10.3 REST API 110
10.3.1 Standard device information 112
10.3.2 Structure 113
10.3.3 Configuration and forcing 119
10.3.4 Reading and writing ISDU parameters 121
10.3.4.1 Reading ISDU 121
10.3.4.2 Writing ISDU 123
10.3.5 Example: Reading ISDU 125
10.3.6 Example: Writing ISDU 125
11 The integrated Web server 126
11.1 LioN-X 0980 XSL... variants 127
11.1.1 The Status page 127
11.1.2 The Ports page 128
11.1.3 The System page 129
11.1.4 The User page 131
11.2 LioN-Xlight 0980 LSL... variants 132
11.2.1 The System page 132
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Contents
12 Firmware update 134
12.1 Firmware update via FoE 134
13 Technical data 137
13.1 General 138
13.2 EtherCAT® protocol 139
13.3 Power supply of the module electronics/sensors 140
13.4 Power supply of the actuators 141
13.5 IO-Link Master ports Class A, Pin 4 142
13.5.1 Configured as a digital input 142
13.5.2 Configured as a digital output 143
13.5.3 Configured as an IO-Link port in COM mode 144
13.6 IO-Link Master ports Class A, Pin 2 145
13.6.1 Configured as a digital input 145
13.6.2 Configured as a digital output 146
13.7 LEDs 147
14 Accessories 149
15 References 150
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1 About this manual 1.1 General information
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the modules. Keep the manual where it is accessible to
all users.
The texts, figures, diagrams, and examples used in this manual are used
exclusively to explain how to operate and apply the modules.
Please contact us if you have any detailed questions on installing and starting
up the devices.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
D-58579 Schalksmühle
Germany
lumberg-automation-support.belden.com
www.lumberg-automation.com
catalog.belden.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.
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1.2 Explanation of symbols 1 About this manual
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of general information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
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1 About this manual 1.3 Version information
1.2.3 EtherCAT® trademark information
EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
1.3 Version information
Index Created Changed
Version number Version 1.0 Version 1.1
Date 03/2021 04/2021
Table 1: Overview of manual revisions
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2.1 Intended use 2 Safety instructions
2 Safety instructions
2.1 Intended use
The products described in this manual are decentralized IO-Link Masters on
an Industrial Ethernet Network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The IO-Link Masters are designed to be used in the industrial sector. The
industrial environment is distinguished by the fact that the consumer is not
connected directly to the public low voltage network. Additional measures are
required for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
A completely assembled device housing is required for the proper operation
of the IO-Link Masters. Only connect devices that fulfill the requirements of
EN 61558-2-4 and EN 61558-2-6 to the IO-Link Masters.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
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2 Safety instructions 2.2 Qualified personnel
Information on which cables and accessories are permitted for the installation
can be obtained from Lumberg Automation™ or is contained in this manual.
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software,
or non-adherence to the warning information contained in this manual,
can result in serious personal injury or damage to equipment.
Attention: Belden accepts no liability for any damage caused by
unqualified personnel or improper use. This automatically voids the
warranty.
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3 Designations and synonyms
3 Designations and synonyms
API Application Programming Interface
BF Bus Fault LED
Big Endian Data format with High-B on first place (PROFINET and IO-Link)
BUI Back-Up Inconsistency (EIP diagnostics)
C/Q I/O port pin 4 mode, IO-Link communication/switching signal
Ch. A Channel A (Pin 4) of I/O port
Ch. B Channel B (Pin 2) of I/O port
CIP Common Industrial Protocol (media independent protocol)
Class A IO-Link port specification (Class A)
Class B IO-Link port specification (Class B)
CoAP Constrained Application Protocol
DCP Discovery and Configuration Protocol
DevCom Device Comunicating (EIP diagnostics)
DevErr Device Error (EIP diagnostics)
DI Digital Input
DIA Diagnostic LED
DO Digital Output
DIO Digital Input/Output
DTO Device Temperature Overrun (EIP diagnostics)
DTU Devie Temperature Underrun (EIP diagnostics)
DUT Device under test
EIP Ethernet/IP
EIS EtherNet/IP string
ERP Enterprise Resource Planning system
ETH ETHERNET
FME Force Mode Enabled (EIP diagnostics)
FSU Fast Start-Up
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3 Designations and synonyms
GSDML General Station Description Markup Language
High-B High-Byte
ICE IO-Link port COM Error (EIP diagnostics)
ICT Invalid Cycle Time (EIP diagnostics)
IDE IO-Link port Device Error (EIP diagnostics)
IDN IO-Link port Device Notification (EIP diagnostics)
IDW IO-Link port Device Warning (EIP diagnostics)
IIoT Industrial Internet of Things
ILE Input process data Length Error (EIP diagnostics)
IME Internal Module Error (EIP diagnostics)
I/Q I/O port pin 2 mode, Digital Input/switching signal
I/O Input / Output
I/O port X1 - X8
I/O port pin 2 Channel B of X1 - X8
I/O port pin 4 (C/Q) Channel A of X1 - X8
IOL or IO-L IO-Link
ISDU Indexed Service Data Unit
IVE IO-Link port Validation Error (EIP diagnostics)
I&M Identification & Maintenance
JSON JavaScript Object Notation (platform independent data format)
L+ I/O port pin 1, sensor power supply
LioN-X 60 LioN-X variants with a width of 60mm
Little Endian Data format with Low-B on first place (EtherNet/IP)
LLDP Link Layer Discovery Protocol
Low-B Low-Byte
LSB Least Significant Bit
LVA Low Voltage Actuator Supply (EIP diagnostics)
LVS Low Voltage System/Sensor Supply (EIP diagnostics)
MIB Management Information Base
MP Multi Protocol (PROFINET + EtherNet/IP + EtherCAT® +
Modbus TCP)
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3 Designations and synonyms
MQTT Message Queuing Telemetry Transport (open networking
protocol)
MSB Most Significant Bit
M12 Metric thread according to DIN 13-1 with 12 mm diameter
OLE Output process data Length Error (EIP diagnostics)
OPC UA Open Platform Communications Unified Architecture (platform
independent, service-oriented architecture)
PLC Programmable Logic Controller
PN PROFINET
PNS PROFINET string
PWR Power
REST REpresentational State Transfer
RFC Request for Comments
RPI Requested Packet Interval
SCA Short Circuit Actuator/UL/UAux (EIP diagnostics)
SCS Short Circuit Sensor (EIP diagnostics)
SNMP Simple Network Management Protocol
SP Single Protocol (PROFINET, EtherNet/IP, EtherCAT® or
Modbus TCP)
SPE Startup Parameterization Error (EIP diagnostics)
UAUX UAuxiliary
ULULoad, supply voltage for the load circuit (Actuator supply on
Class A IO-Link Master)
UL Underwriters Laboratories Inc. (certification company)
UINT16 Unsigned integer with 16 bits or word in PLC (IW, QW)
UINT8 Byte in PLC (IB, QB)
Table 2: Designations and synonyms
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4 System description 4.1 About LioN-X and LioN-Xlight
4 System description
The LioN modules (Lumberg Automation™ Input/Output Network) function
as the interface in an industrial Ethernet system: A central controller on the
management level is able to communicate with the decentralized sensors
and actuators on the field level. The line or ring topologies for which LioN
modules can be used ensure not only reliable data communication but also
significantly reduce the number of cables required and thus also the costs for
and maintenance. They additionally enable easy and quick extension.
4.1 About LioN-X and LioN-Xlight
LioN-X and the LioN-Xlight variants are IO-Link Masters which convert
standard input, standard output or IO-Link signals from sensors & actuators
into an industrial Ethernet protocol (PROFINET, EtherNet/IP, EtherCAT®,
Modbus TCP) and/or into a cloud protocol (REST API, OPC UA, MQTT). For
the first time, there is now Syslog on board. The robust 8 port housing design
allows the use even in harsh environments where e.g. weld field immunity,
high temperature ranges or protection class IP67 & IP69K are needed. There
are also LioN-Xlight single protocol versions available with a limited feature
set at a highly attractive price point.
Use all benefits of the Lumberg Automation™ product solution by additionally
downloading the configuration tool LioN-Management Suite V2.0 from
www.belden.com to enable e.g. a fast and easy parameterization of the
connected IO-Link devices via the embedded IODD interpreter.
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4.2 Device variants 4 System description
4.2 Device variants
The following IO-Link Masters are available in the LioN-X and the LioN-Xlight
family:
Article
number
Product designation Description I/O port functionality
935700001 0980 XSL 3912-121-007D-00F LioN-X M12-60 mm,
IO-Link Master
Multiprotocol
Security
8 x IO-Link Class A
935701001 0980 LSL 3011-121-0006-001 LioN-Xlight M12-60 mm,
IO-Link Master
PROFINET
8 x IO-Link Class A
935702001 0980 LSL 3010-121-0006-001 LioN-Xlight M12-60 mm,
IO-Link Master
PROFINET
4 x IO-Link Class A
+ 8 x DI
935701002 0980 LSL 3111-121-0006-002 LioN-Xlight M12-60 mm,
IO-Link Master
EtherNet/IP
8 x IO-Link Class A
935702002 0980 LSL 3110-121-0006-002 LioN-Xlight M12-60 mm,
IO-Link Master
EtherNet/IP
4 x IO-Link Class A
+ 8 x DI
935701004 0980 LSL 3311-121-0006-008 LioN-Xlight M12-60 mm,
IO-Link Master
Modbus TCP
8 x IO-Link Class A
935702004 0980 LSL 3310-121-0006-008 LioN-Xlight M12-60 mm,
IO-Link Master
Modbus TCP
4 x IO-Link Class A
+ 8 x DI
935701003 0980 LSL 3211-121-0006-004 LioN-Xlight M12-60 mm,
IO-Link Master
EtherCAT®
8 x IO-Link Class A
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4 System description 4.2 Device variants
Article
number
Product designation Description I/O port functionality
935702003 0980 LSL 3210-121-0006-004 LioN-Xlight M12-60 mm,
IO-Link Master
EtherCAT®
4 x IO-Link Class A
+ 8 x DI
Table 3: Overview of LioN-X and LioN-Xlight variants
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4.3 I/O port overview 4 System description
4.3 I/O port overview
The following tables show the main I/O port differences of the LioN-X
IO-Link Master family. Pin 4 and Pin 2 of the I/O ports can be configured partly
to IO-Link, Digital Input or Digital Output.
LioN-X
Device
variant:
Port Pin 1 USPin 4 / Ch. A (C/Q) Pin 2 / Ch. B (I/Q)
Info:
–
Class A Type 1 Supply
by US
1)
Supply
by UL
2)
Type 1 Supply
by UL
2)
X8: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X7: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X6: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X5: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X4: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X3: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
X2: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
0980
XSL
3x12...
X1: Out (4 A) IOL DI DO (0.5 A) DO (2 A) DI DO (2 A)
Table 4: Port configuration of 0980 XSL 3x12... variants
1) DO switch mode configured as "Push-Pull" (description in the configuration
chapters).
2) DO switch mode configured as "High-Side" (description in the configuration
chapters).
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4 System description 4.3 I/O port overview
LioN-Xlight
Device
variant:
Port Pin 1 USPin 4 / Ch. A (C/Q) Pin 2 / Ch.
B (I/Q)
Info: –Class A Type 1 Supply by US
1) Type 1
X8: Out (2 A) IOL DI DO (0.5 A) DI
X7: Out (2 A) IOL DI DO (0.5 A) DI
X6: Out (2 A) IOL DI DO (0.5 A) DI
X5: Out (2 A) IOL DI DO (0.5 A) DI
X4: Out (2 A) IOL DI DO (0.5 A) DI
X3: Out (2 A) IOL DI DO (0.5 A) DI
X2: Out (2 A) IOL DI DO (0.5 A) DI
0980 LSL
3x11...
X1: Out (2 A) IOL DI DO (0.5 A) DI
Table 5: Port configuration of 0980 LSL 3x11... variants
1) DO switch mode configured as "Push-Pull" (description in the configuration
chapters).
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4.3 I/O port overview 4 System description
Device
variant:
Port Pin 1 USPin 4 / Ch. A (C/Q) Pin 2 / Ch.
B (I/Q)
Info: –Class A Type 1 Supply by US
1) Type 1
X8: Out (0.7 A) – DI – DI
X7: Out (0.7 A) – DI – DI
X6: Out (0.7 A) – DI – DI
X5: Out (0.7 A) – DI – DI
X4: Out (2 A) IOL DI DO (0.5 A) DI
X3: Out (2 A) IOL DI DO (0.5 A) DI
X2: Out (2 A) IOL DI DO (0.5 A) DI
0980 LSL
3x10...
X1: Out (2 A) IOL DI DO (0.5 A) DI
Table 6: Port configuration of 0980 LSL 3x10... variants
1) DO switch mode configured as "Push-Pull" (description in the configuration
chapters).
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