Belden lumberg automation LioN-P 0980 ESL 300... User manual
Contents
Contents
1 About this Manual 6
1.1 General Information 6
1.2 Explanation of Symbols 7
1.2.1 Handling Danger Information 7
1.2.2 Use of General Information 7
1.3 Version Information 8
2 Safety Instructions 9
2.1 Intended Use 9
2.2 Qualified Personnel 10
3 System Description 11
3.1 Product Overview 12
3.1.1 Module Variants 13
4 Assembly and Wiring 16
4.1 General Information 16
4.2 Outer Dimensions 17
4.2.1 Module 0980 ESL 3xx-111 18
4.2.2 Module 0980 ESL 3xx-121 19
4.3 Port Assignments 20
4.3.1 PROFINET Ports, M12 Socket, 4-Pin, D-Coded 20
4.3.2 Power Supply with 7/8", 5-pin 20
4.3.3 Power Supply with M12 Power L-Coded 22
4.3.4 Ports for Sensors/Actuators 23
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Contents
5 Configuration and Startup 24
5.1 GSDML File 24
5.2 Configuration of LioN-P PROFINET Modules in TIA Portal 24
5.2.1 Assigning a Unique Device Name 26
5.2.2 Assigning Device Name to a LioN-P Module 28
5.2.3 Device Replacement without Removable Media/PD 29
5.2.4 Parameter Settings for LioN-P Modules 30
5.2.5 Fast Start-Up (FSU) / Prioritized Start-Up 33
5.2.6 Resetting LioN-P Modules to Factory Settings 34
5.2.7 Media Redundancy Protocol (MRP) 35
6 Assignment of Process Data 37
6.1 16DI Modules 37
6.1.1 Input Data 37
6.2 16DO Modules 37
6.2.1 Input Data 38
6.2.2 Output Data 38
6.3 8DI/8DO Modules 38
6.3.1 Input Data 39
6.3.2 Output Data 39
6.4 16DI/DO Modules 40
6.4.1 Input Data Profile 16DI/DO (Default Profile) 40
6.4.2 Output Data Profile 16DI/DO (Default Profile) 40
6.4.3 Input Data Profile 8DI/DO 41
6.4.4 Output Data Profile 8DI/DO 41
6.4.5 Input Data Profile 16DI 42
6.4.6 Input Data Profile 8DI 42
6.4.7 Output Data Profile 16DO 42
6.4.8 Output Data Profile 8DO 43
6.4.9 Input Data Profile 8DI/8DO 43
6.4.10 Output Data Profile 8DI/8DO 44
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Contents
6.4.11 Input Data DCU Extension 44
6.4.12 Output Data DCU Extension 45
7 Diagnostic Properties of the Modules 47
7.1 Channel Error 47
7.2 Voltage Errors at M12 Slots (Sensor Short Circuit) 48
7.3 Overload of Output Drivers 48
7.4 Error in Actuator Power Supply 49
7.5 Error in System/Sensor Power Supply 50
7.6 Diagnostic Display in Integrated Web Server 50
7.6.1 16DI Modules 52
7.6.2 16DO Modules 52
7.6.3 8DI/8DO Modules 52
7.6.4 16DI/DO Modules 52
7.6.5 Key 53
7.7 Alarm and Error Messages of LioN-P/-R Modules via PROFINET 53
7.7.1 Alarm Assessment in TIA Portal 54
7.7.2 Structure of Diagnostic Data Records 54
8 Integrated Web Server 56
8.1 Start Page/Status Page (Status) 56
8.1.1 Force Mode 57
8.2 Configuration Page (Config) 59
8.2.1 Firmware Update for PROFINET 60
8.3 System Page 63
8.4 Distributed Control Page (DCU) 64
8.5 Contact Page 65
8.6 Reading the Process and Diagnostic Data 66
9 Technical Data 68
9.1 General 68
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1.1 General Information 1 About this Manual
1 About this Manual
1.1 General Information
Please read the assembly and operating instructions in this manual carefully
before starting up the LioN-P modules with the PROFINET IO interface. Keep
the manual where it is accessible to all users.
The texts, figures, diagrams and examples used in this manual are used
exclusively to explain how to operate and apply the LioN-P modules with
PROFINET IO interface.
Please contact us if you have any more detailed questions on installing and
starting up the devices. We will be happy to help you.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
58579 Schalksmühle
Germany
Tel. +49 (0) 23 55 / 5044-0
Fax +49 (0) 23 55 / 5044-333
www.lumberg-automation.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.
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1 About this Manual 1.2 Explanation of Symbols
1.2 Explanation of Symbols
1.2.1 Handling Danger Information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury, or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury, or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of General Information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
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1.3 Version Information 1 About this Manual
1.3 Version Information
Index Created Changed Changed
Version number Version 1.0 Version 1.1 Version 1.2
Date May 2013 December 2015 February 2016
Name/department Knipp/PM Knipp/PM Lieb/R&D
Table 1: Overview of revisions to manual
Index Changed Changed Changed
Version number Version 2.0
Date May 2017
Name/department Lieb/R&D
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2 Safety Instructions 2.1 Intended Use
2 Safety Instructions
2.1 Intended Use
The devices described in this manual are decentralized input/output
assemblies on a PROFINET I/O network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guideline (2014/30/EU) and
the low voltage guideline (2014/35/EU).
The modules are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, proper storage, assembly, and installation, and careful
operation.
A completely assembled device housing is required for the proper operation of
the modules. Only connect devices to the modules that fulfill the requirements
of EN 61558-2-4 and EN 61558-2-6.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
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2.2 Qualified Personnel 2 Safety Instructions
Information on which cables and accessories are permitted for the installation
can be obtained from Lumberg Automation™ or is contained in this manual.
2.2 Qualified Personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH - Lumberg Automation™ - is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software, as
well as any non-adherence to the warning information contained in this
manual, can result in serious personal injury or damage to equipment.
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3 System Description
3 System Description
The LioN-P (Lumberg I/O-Network Power) module series includes standalone
field bus devices for decentralized use in tough industrial environments. The
devices feature easy handling of I/O data in a higher-level bus system. They
are especially suitable for use in machines and installations with a moderate
I/O concentration over separate assemblies.
The LioN-P I/O module series has a very rugged metal housing made of
die-cast zinc. The module electronics are fully protected from environmental
influences by the fully sealed housing. The modules have protection classes
IP65, IP67 (IP69 for modules with M12-L). The permissible temperature range
for the modules is -25 ° C to +70 °C. The module series is therefore ideally
suited for direct field service in a tough industrial environment.
Despite the sturdy construction, the module series has compact dimensions
and a low weight.
The integrated 2-port Ethernet switch of the modules allows a bus or star
topology to be set up for the PROFINET I/O network. The implemented Media
Redundancy Protocol (MRP) enables the design of a highly available network
infrastructure.
The modules support the Ethernet network protocol SNMP (Simple Network
Management Protocol). The network management information is displayed
according to MIB-II (Management Information Base), which is defined in RFC
1213.
The LioN-P module series consists of four types of modules with different I/O
functionality. Modules with 16 digital inputs (16 DI), 16 digital outputs (16 DO),
8 digital inputs / 8 digital outputs (8DI/8DO) or 16 universal inputs/outputs
(16DI/DO) are available. The output current is 2 A per channel. The output
power circuits are electrically isolated (with exception of 16DI/DO) from the
rest of the network and the sensor electronics.
The modules with output functionality feature a failsafe function. During the
configuration of these modules, the behavior of each output channel can be
adjusted in case of interruption or loss of communication.
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3.1 Product Overview 3 System Description
Two DCU1 (Distributed Control Unit) variants are also available with
integrated programmable logic. Details on the DCU programming are
available in the µDCU Manual.
To connect the network, power packs and I/O devices the module series
features the widely-used M12 connector A-coding for I/O signals, D-coding
for the network and L-coding for the power supply. The connectors are also
color-coded to prevent the connections from being mixed up.
In accordance with the PROFINET specification, the modules get their
network parameters from a DCP server. Rotary encoding switches are not
required.
For the functions of the rotary encoding switches with multiprotocol, refer to
the LioN-P Multiprotocol Manual.
Flex-bit technology is the opposite of the fixed specification for bit
assignment. Flexible bitmapping means that the bit assignment has no fixed
port assignment. Users have the option of setting the bit assignment of the
16DIO I/O module to their usual bit assignment. Flex-bit technology is a great
advantage when implementing new devices in different existing systems. This
means that an existing application with I/O devices could have a different bit
mapping assignment, such as with a μDCU. In the past, manufacturers had
to buy products with the same bitmap mapping to operate the established
system with new products. With the flex-bit technology, BELDEN offers
the option to customize the Lion-P 16DIO products with different bitmap
assignments.
Force Mode is another advantage that makes it possible to put machines into
operation faster. Force Mode enables simulation of test applications without
connecting sensors and actuators. The users are therefore able to test an
application in advance without full physical application. This function is a great
advantage when putting into operation and checking new production plants
or lines. Outputs can be switched without a PLC, and input switching states
can be simulated.
3.1 Product Overview
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3 System Description 3.1 Product Overview
3.1.1 Module Variants
Item number
LioN-P 16DI
Description I/O ports Design
0980 ESL 301-111 (single
protocol)
SAP number: 934 881-001
Decentralized I/O module with 16
digital inputs, 2.0 A, peripheral
equipment connection through 8
M12 slots.
8 x M12 Sturdy/metal
0980 ESL 301-121 (single
protocol)
SAP number: 934 878-001
0980 ESL 391-111
(multiprotocol)
SAP number: 934 882-001
0980 ESL 391-121
(multiprotocol)
SAP number: 934 879-001
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3.1 Product Overview 3 System Description
Item number
LioN-P 16DO
Description I/O ports Design
0980 ESL 302-111 (single
protocol)
SAP number: 934 881-002
Decentralized I/O module with 16
digital outputs, 2.0 A, peripheral
equipment connection through 8
M12 slots.
8 x M12 Sturdy/metal
0980 ESL 302-121 (single
protocol)
SAP number: 934 878-002
0980 ESL 392-111
(multiprotocol)
SAP number: 934 882-002
0980 ESL 392-121
(multiprotocol)
SAP number: 934 879-002
Item number
LioN-P 8DI/8DO
Description I/O ports Design
0980 ESL 303-111 (single
protocol)
SAP number: 934 881-003
Decentralized I/O module with 8
digital inputs and 8 digital outputs,
2.0 A, peripheral equipment
connection through 8 M12 slots.
8 x M12 Sturdy/metal
0980 ESL 303-121 (single
protocol)
SAP number: 934 878-003
0980 ESL 393-111
(multiprotocol)
SAP number: 934 882-003
0980 ESL 393-121
(multiprotocol)
SAP number: 934 879-003
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3 System Description 3.1 Product Overview
Item number
LioN-P 16DIO
Description I/O ports Design
0980 ESL 300-111 (single
protocol)
SAP number: 934 881-007
Decentralized I/O module with 16
digital inputs or 16 digital outputs,
2.0 A, peripheral equipment
connection through 8 M12 slots.
8 x M12 Sturdy/metal
0980 ESL 300-121 (single
protocol)
SAP number: 934 878-007
0980 ESL 390-111
(multiprotocol)
SAP number: 934 882-007
0980 ESL 390-121
(multiprotocol)
SAP number: 934 879-007
Item number
LioN-P 8DI/8DO-DCU
Description I/O ports Design
0980 ESL 393-121-DCU (MP)
SAP number: 934 879-005
Decentralized I/O module with 8
digital inputs and 8 digital outputs,
2.0 A, peripheral equipment
connection through 8 M12 slots.
8 x M12 Sturdy/metal
Item number
LioN-P 16DIO-DCU
Description I/O ports Design
0980 ESL 390-121-DCU1 (MP)
SAP number: 934 879-008
Decentralized I/O module with 16
digital inputs and 16 digital outputs,
2.0 A, peripheral equipment
connection through 8 M12 slots.
8 x M12 Sturdy/metal
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4.1 General Information 4 Assembly and Wiring
4 Assembly and Wiring
4.1 General Information
Mount the module for LioN-P on a flat surface using 2 screws (M4x25/30).
The torque required here is 1 Nm. For all fastening methods use washers as
per DIN 125. The mounting holes require a spacing of 190.3 to 191.8 mm for
the LioN-P modules with a 7/8" connector/socket and a spacing of 196.8 to
198.3 mm for the LioN-P modules with M12-Power L-coded.
Attention: The modules have a ground connection with an M4 thread
for the conduction of interference currents and the EMC immunity. This
is labeled with the symbol for the ground and the designation "XE".
Attention: Use a low-impedance connection to connect the module
to the reference ground. When using a grounded mounting surface,
you can make the connection directly via the fixing screws.
Attention: If the mounting surface is not grounded, use a ground
strap or a suitable PE line. Use an M4 screw to connect the ground
strap or the PE line to the ground point and if possible fit a washer and
a toothed washer below the fixing screw.
Attention: For UL application: Be sure to use a UL-certified cable
with a suitable evaluation to connect the devices (CYJV or PVVA). To
program the control, please refer to the OEM information, and only
use suitable accessories.
Attention: For UL application: Only approved for inner area. Please
note the maximum elevation of 2000 meters. Approved up to a
maximum soiling level of 2.
Warning: Terminals, housings of field-wired terminal boxes or
individual components can exceed temperatures of 60° C.
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4 Assembly and Wiring 4.2 Outer Dimensions
Warning: For UL application: Use temperature-resistant cables
with following properties: For modules 0980 ESL3x1-121 heat
resistance up to at least 85° C. For modules 0980 ESL3x0-121, 0980
ESL3x2-121 and 0980 ESL3x3-121 heat resistance up to at least
96° C.
4.2 Outer Dimensions
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4.2 Outer Dimensions 4 Assembly and Wiring
4.2.1 Module 0980 ESL 3xx-111
Figure 1: Example figure for 0980 ESL 303-111
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4 Assembly and Wiring 4.2 Outer Dimensions
4.2.2 Module 0980 ESL 3xx-121
Figure 2: Example figure for 0980 ESL 303-121
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4.3 Port Assignments 4 Assembly and Wiring
4.3 Port Assignments
All the contact arrangements shown in this chapter show the frontal view of
the connection area for the connectors.
4.3.1 PROFINET Ports, M12 Socket, 4-Pin, D-Coded
DColor coding: green
Figure 3: Schematic drawing, ports X01, X02
Port Pin Signal Function
PROFINET 1 TD+ Transmit data plus
Ports X01, X02 2 RD+ Receive data plus
3 TD- Transmit data minus
4 RD- Receive data minus
Table 2: Assignment of ports X01, X02
Caution: Risk of destruction! Never connect the power supply to the
data cables.
4.3.2 Power Supply with 7/8", 5-pin
DColor coding: gray
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