Belden Lumberg Automation 0980 XSL... User manual

Manual
EtherCAT®
LioN-X Digital-I/O Multiprotocol:
0980 XSL 3900-121-007D-01F (16 x Input/Output)
0980 XSL 3901-121-007D-01F (16 x Input)
0980 XSL 3903-121-007D-01F (8 x Input, 8 x Output isolated)
0980 XSL 3923-121-007D-01F (8 x Input, 8 x Output)
Manual EtherCAT®
Version 1.0 03/2023
Technical Support
lumberg-automation-support.belden.com

Contents
Contents
1 About this manual 7
1.1 General information 7
1.2 Explanation of symbols 8
1.2.1 Use of danger information 8
1.2.2 Use of general information 8
1.2.3 EtherCAT® trademark information 8
1.3 Version information 9
2 Safety instructions 10
2.1 Intended use 10
2.2 Qualified personnel 11
3 Designations and synonyms 12
4 System description 15
4.1 Device variants 16
4.2 I/O port overview 17
5 Overview of product features 21
5.1 EtherCAT® product features 21
5.2 Integrated Web server 22
5.3 Security features 23
5.4 Other features 24
Manual EtherCAT®
Version 1.0 03/2023
ii

Contents
6 Assembly and wiring 25
6.1 General information 25
6.2 Outer dimensions 26
6.2.1 LioN-X Digital-I/O multiprotocol variants 26
6.2.2 Notifications 30
6.3 Port assignments 31
6.3.1 Ethernet ports, M12 socket, 4-pin, D-coded 31
6.3.2 Power supply with M12 power L-coded 32
6.3.3 I/O ports as M12 sockets 33
6.3.3.1 I/O ports 34
7 Starting operation 35
7.1 ESI file 35
7.2 MAC addresses 36
7.3 Setting the rotary encoding switches 36
7.3.1 Factory reset 39
8 Configuration and operation in TwinCAT® 3 40
8.1 PDO assignments 40
8.1.1 Input data 40
8.1.2 Output data 44
8.1.3 Modular slots 46
8.2 Device parameters 47
8.2.1 Failsafe mode for the digital output 47
8.2.2 General device settings 51
8.2.3 Surveillance timeout 52
8.2.4 Digital input logic 54
8.2.5 Digital input filter 56
8.2.6 Digital Output restart 57
8.2.7 I/O mapping configuration 59
Manual EtherCAT®
Version 1.0 03/2023
iii

Contents
8.2.8 Output current limit 61
8.3 Configuration example with TwinCAT® 3 63
8.3.1 Configuration of 0980 XSL 3900-121-... devices 65
8.3.2 EoE IP address 67
8.3.3 Activate configuration 69
9 Diagnostics processing 70
9.1 Channel error 70
9.2 Voltage error at the M12 slots (sensor short-circuit) 71
9.2.1 Error of the actuator power supply UL71
9.2.2 Overload/short-circuit of the I/O port sensor supply outputs 72
9.2.3 Overload/short circuit of the I/O port Ch. A as actuator outputs 72
9.2.4 Internal module error 73
9.3 Emergency messages 73
10 IIoT functionality 74
10.1 MQTT 75
10.1.1 MQTT configuration 75
10.1.2 MQTT topics 78
10.1.2.1 Base topic 78
10.1.2.2 Publish topic 81
10.1.2.3 Command topic (MQTT Subscribe) 89
10.1.3 MQTT configuration - Quick start guide 93
10.1.3.1 MQTT configuration via JSON 93
10.2 OPC UA 95
10.2.1 OPC UA configuration 95
10.2.1.1 Gateway objects 98
10.2.1.2 Ports objects 101
10.2.1.3 Channel objects 102
10.2.2 OPC UA address space 104
10.2.3 OPC UA configuration - Quick start guide 105
10.2.3.1 OPC UA configuration via JSON 105
Manual EtherCAT®
Version 1.0 03/2023
iv

Contents
10.3 REST API 107
10.3.1 Standard device information 107
10.3.2 Structure 108
10.3.3 Configuration and forcing 112
10.4 CoAP server 114
10.4.1 CoAP configuration 114
10.4.2 REST API access via CoAP 115
10.4.3 CoAP configuration - Quick start guide 117
10.4.3.1 CoAP configuration via JSON 117
10.5 Syslog 119
10.5.1 Syslog configuration 119
10.5.2 Syslog configuration - Quick start guide 122
10.5.2.1 Syslog configuration via JSON 122
10.6 Network Time Protocol (NTP) 124
10.6.1 NTP configuration 124
10.6.2 NTP configuration - Quick start guide 126
10.6.2.1 NTP configuration via JSON 126
11 The integrated Web server 128
11.1 LioN-X 0980 XSL... variants 129
11.1.1 The Status page 129
11.1.2 The Ports page 130
11.1.3 The System page 131
11.1.4 The User page 133
12 Technical data 134
12.1 General 135
12.2 EtherCAT® protocol 136
12.3 Power supply of the module electronics/sensors 137
12.4 Power supply of the actuators 138
12.5 I/O ports 138
12.5.1 Digital inputs 139
Manual EtherCAT®
Version 1.0 03/2023
v

Contents
12.5.2 Digital outputs 139
12.6 LEDs 141
12.7 Data transfer times 143
13 Accessories 146
Manual EtherCAT®
Version 1.0 03/2023
vi

1 About this manual 1.1 General information
1 About this manual
1.1 General information
Please read the assembly and operating instructions in this manual carefully
before starting up the devices. Keep the manual where it is accessible to all
users.
The texts, figures, diagrams, and examples used in this manual are used
exclusively to explain how to operate and apply the devices.
Please contact us if you have any detailed questions on installing and starting
up the devices.
Belden Deutschland GmbH
– Lumberg Automation™ –
Im Gewerbepark 2
D-58579 Schalksmühle
Germany
lumberg-automation-support.belden.com
www.lumberg-automation.com
catalog.belden.com
Belden Deutschland GmbH – Lumberg Automation™ – reserves the right to
make technical changes or changes to this manual at any time without notice.
Manual EtherCAT®
Version 1.0 03/2023
7

1.2 Explanation of symbols 1 About this manual
1.2 Explanation of symbols
1.2.1 Use of danger information
Danger information is denoted as follows:
Danger: Means that death, serious physical injury or substantial
damage to property will occur if the required safety measures are not
taken.
Warning: Means that death, serious physical injury or substantial
damage to property can occur if the required safety measures are not
taken.
Caution: Means that minor physical injury or damage to property can
occur if the required safety measures are not taken.
1.2.2 Use of general information
General information is denoted as follows:
Attention: Contains important information on the product, on how to
manage the product, or on the respective section of the documentation
to which your special attention is being drawn.
1.2.3 EtherCAT® trademark information
EtherCAT® is a registered trademark and patented technology, licensed by
Beckhoff Automation GmbH, Germany.
Manual EtherCAT®
Version 1.0 03/2023
8

1 About this manual 1.3 Version information
1.3 Version information
Version Created Changes
1.0 03/2023
Table 1: Overview of manual revisions
Manual EtherCAT®
Version 1.0 03/2023
9

2.1 Intended use 2 Safety instructions
2 Safety instructions
2.1 Intended use
The products described in this manual are decentralized I/O Devices on an
Industrial Ethernet Network.
We adhere to all safety standards when developing, producing, testing, and
documenting our products. When you adhere to the handling specifications
and safety instructions described for the configuration, assembly, and correct
operation, there should not normally be any risks for people or equipment.
The modules fulfill the requirements of the EMC guidelines (89/336/EEC,
93/68/EEC and 93/44/EEC) and the low voltage guideline (73/23/EEC).
The devices are designed to be used in the industrial sector. The industrial
environment is distinguished by the fact that the consumer is not connected
directly to the public low voltage network. Additional measures are required
for use in residential areas or in business and commercial sectors.
Attention: This equipment may cause radio interference in residential
areas. In this case the operator may be requested to carry out
appropriate measures.
The proper and safe operation of this product depends on proper
transportation, storage, assembly, and installation, and careful operation.
During the configuration, installation, start-up, maintenance, and testing of
the devices, adhere to the safety and accident-prevention guidelines for the
specific application.
Only install cables and accessories that fulfill the requirements and
regulations for safety, electromagnetic compatibility, and, where applicable,
telecommunication end devices, as well as the specification information.
Information on which cables and accessories are permitted for the installation
can be obtained from Lumberg Automation™ or is contained in this manual.
Manual EtherCAT®
Version 1.0 03/2023
10

2 Safety instructions 2.2 Qualified personnel
2.2 Qualified personnel
The configuration, installation, start-up, maintenance, and testing of the
devices may only be performed by a qualified electrician who is familiar with
the safety standards of the automation technology.
The personnel requirements are based on the requirement profiles described
by ZVEI, VDMA, or equivalent organizations.
Only electricians who are familiar with the content of this manual are
authorized to install and maintain the devices described. These are persons
who
Dbased on their technical training, knowledge, and experience, and their
knowledge of the pertinent standards, can evaluate the work to be carried
out and identify any potential risks or
Dbased on working for several years in a related sector, have the same level
of knowledge as they would have from the relevant technical training.
Only Belden Deutschland GmbH – Lumberg Automation™ – is permitted to
make changes to the hardware or software of the products that go beyond
the scope of this manual.
Warning: Making unqualified changes to the hardware or software,
or non-adherence to the warning information contained in this manual,
can result in serious personal injury or damage to equipment.
Attention: Belden accepts no liability for any damage caused by
unqualified personnel or improper use. This automatically voids the
warranty.
Manual EtherCAT®
Version 1.0 03/2023
11

3 Designations and synonyms
3 Designations and synonyms
AOI Add-On Instruction
API Application Programming Interface
BF Bus Fault LED
Big Endian Data format with High-B on first place (PROFINET)
BUI Back-Up Inconsistency (EIP diagnostics)
CC CC-Link IE Field
Ch. A Channel A (Pin 4) of I/O port
Ch. B Channel B (Pin 2) of I/O port
CIP Common Industrial Protocol (media independent protocol)
CoAP Constrained Application Protocol
CSP+ Control & Communication System Profile Plus
DCP Discovery and Configuration Protocol
DevCom Device Comunicating (EIP diagnostics)
DevErr Device Error (EIP diagnostics)
DI Digital Input
DIA Diagnostic LED
DO Digital Output
DIO Digital Input/Output
DTO Device Temperature Overrun (EIP diagnostics)
DTU Device Temperature Underrun (EIP diagnostics)
DUT Device under test
EIP EtherNet/IP
ERP Enterprise Resource Planning system
ETH ETHERNET
FE Functional Earth
FME Force Mode Enabled (EIP diagnostics)
FSU Fast Start-Up
Manual EtherCAT®
Version 1.0 03/2023
12

3 Designations and synonyms
GSDML General Station Description Markup Language
High-B High-Byte
ICT Invalid Cycle Time (EIP diagnostics)
IIoT Industrial Internet of Things
ILE Input process data Length Error (EIP diagnostics)
IME Internal Module Error (EIP diagnostics)
I/O Input / Output
I/O port X1 .. X8
I/O port pin 2 Channel B of X1 .. X8
I/O port pin 4 (C/Q) Channel A of X1 .. X8
IVE IO-Link port Validation Error (EIP diagnostics)
I&M Identification & Maintenance
JSON JavaScript Object Notation (platform independent data format)
L+ I/O port pin 1, sensor power supply
LioN-X 60 LioN-X variants with a width of 60mm
Little Endian Data format with Low-B on first place (EtherNet/IP)
LLDP Link Layer Discovery Protocol
Low-B Low-Byte
LSB Least Significant Bit
LVA Low Voltage Actuator Supply (EIP diagnostics)
LVS Low Voltage System/Sensor Supply (EIP diagnostics)
MIB Management Information Base
MP Multiprotocol: PROFINET + EtherNet/IP + EtherCAT® +
Modbus TCP (+ CC-Link IE Field Basic)
MQTT Message Queuing Telemetry Transport (open networking
protocol)
MSB Most Significant Bit
M12 Metric thread according to DIN 13-1 with 12 mm diameter
NTP Network Time Protocol
OLE Output process data Length Error (EIP diagnostics)
OPC UA Open Platform Communications Unified Architecture (platform
independent, service-oriented architecture)
Manual EtherCAT®
Version 1.0 03/2023
13

3 Designations and synonyms
PLC Programmable Logic Controller
PN PROFINET
PWR Power
REST REpresentational State Transfer
RFC Request for Comments
RPI Requested Packet Interval
RWr Word data input as seen from the master station (CC-Link)
RWw Word data output as seen from the master station (CC-Link)
RX Bit data input as seen from the master station (CC-Link)
RY Bit data output as seen from the master station (CC-Link)
SCA Short Circuit Actuator/UL/UAUX (EIP diagnostics)
SCS Short Circuit Sensor (EIP diagnostics)
SLMP Seamless Message Protocol
SNMP Simple Network Management Protocol
SP Single Protocol (PROFINET, EtherNet/IP, EtherCAT®,
Modbus TCP or CC-Link IE Field Basic)
SPE Startup Parameterization Error (EIP diagnostics)
UAUX UAuxiliary, supply voltage for the load circuit (Actuator supply on
Class B ports)
UDP User Datagram Protocol
UDT User-Defined Data Types
UINT8 Byte in PLC (IB, QB)
UINT16 Unsigned integer with 16 bits or word in PLC (IW, QW)
ULULoad, supply voltage for the load circuit (Actuator supply on
Class A)
UL Underwriters Laboratories Inc. (certification company)
UTC Coordinated Universal Time (Temps Universel Coordonné)
Table 2: Designations and synonyms
Manual EtherCAT®
Version 1.0 03/2023
14

4 System description
4 System description
The LioN modules (Lumberg Automation™ Input/Output Network) function
as the interface in an industrial Ethernet system: A central controller on the
management level is able to communicate with the decentralized sensors and
actuators on the field level. The line or ring topologies for which LioN modules
can be used ensure not only reliable data communication but also significantly
reduce the number of cables required and thus also the costs for installation
and maintenance. They additionally enable easy and quick extension.
Manual EtherCAT®
Version 1.0 03/2023
15

4.1 Device variants 4 System description
4.1 Device variants
The following Digital I/O device variants are available in the LioN-X family:
Article
number
Product designation Description I/O port functionality
935705001 0980 XSL 3900-121-007D-01F LioN-X M12-60 mm,
I/O Device
Multiprotocol (PN, EIP,
EC, MB, CC)
Security
16 x Input/Output
universal
935706002 0980 XSL 3901-121-007D-01F LioN-X M12-60 mm,
I/O Device
Multiprotocol (PN, EIP,
EC, MB, CC)
Security
16 x Input
935707001 0980 XSL 3903-121-007D-01F LioN-X M12-60 mm,
I/O Device
Multiprotocol (PN, EIP,
EC, MB, CC)
Security
8 x Input, 8 x Output
Mixmodule,
galvanic isolated
935708001 0980 XSL 3923-121-007D-01F LioN-X M12-60 mm,
I/O Device
Multiprotocol (PN, EIP,
EC, MB, CC)
Security
8 x Input, 8 x Output
Mixmodule,
without galvanic isolation
of the outputs
Table 3: Overview of LioN-X Digital-I/O variants
Manual EtherCAT®
Version 1.0 03/2023
16

4 System description 4.2 I/O port overview
4.2 I/O port overview
The following tables show the main I/O port differences of the LioN-X family.
Pin 4 and Pin 2 of the I/O ports can be configured partly to Digital Input or
Digital Output.
LioN-X 16DIO ports
Device
variant
Port Pin 1 USPin 4 / Ch. A (In/Out) Pin 2 / Ch. B (In/Out)
Info: –Type 3 Supply
by UL
Type 3 Supply
by UL
X8: US (4 A) DI DO (2 A) DI DO (2 A)
X7: US (4 A) DI DO (2 A) DI DO (2 A)
X6: US (4 A) DI DO (2 A) DI DO (2 A)
X5: US (4 A) DI DO (2 A) DI DO (2 A)
X4: US (4 A) DI DO (2 A) DI DO (2 A)
X3: US (4 A) DI DO (2 A) DI DO (2 A)
X2: US (4 A) DI DO (2 A) DI DO (2 A)
0980 XSL
3900...
X1: US (4 A) DI DO (2 A) DI DO (2 A)
Table 4: Port configuration of 0980 XSL 3900... variants
Manual EtherCAT®
Version 1.0 03/2023
17

4.2 I/O port overview 4 System description
LioN-X 16DI ports
Device variant Port Pin 1 USPin 4 / Ch.
A (Input)
Pin 2 / Ch. B
(Input)
Info: – Type 3 Type 3
X8: US (4 A) DI DI
X7: US (4 A) DI DI
X6: US (4 A) DI DI
X5: US (4 A) DI DI
X4: US (4 A) DI DI
X3: US (4 A) DI DI
X2: US (4 A) DI DI
0980 XSL 3901...
X1: US (4 A) DI DI
Table 5: Port configuration of 0980 XSL 3901... variants
Manual EtherCAT®
Version 1.0 03/2023
18

4 System description 4.2 I/O port overview
LioN-X 8DI8DO ports with galvanic isolation of the outputs
Device variant Port Pin 1 USPin 4 / Ch. A (In/Out) Pin 2 / Ch. B (In/Out)
Info: –Type 3 Supply by ULType 3 Supply
by UL
X8: – – DO (2 A) – DO (2 A)
X7: – – DO (2 A) – DO (2 A)
X6: – – DO (2 A) – DO (2 A)
X5: – – DO (2 A) – DO (2 A)
X4: US (4 A) DI – DI –
X3: US (4 A) DI – DI –
X2: US (4 A) DI – DI –
0980 XSL
3903...
X1: US (4 A) DI – DI –
Table 6: Port configuration of 0980 XSL 3903... variants
Manual EtherCAT®
Version 1.0 03/2023
19

4.2 I/O port overview 4 System description
LioN-X 8DI8DO ports without galvanic isolation of the outputs
Device variant Port Pin 1 USPin 4 / Ch. A (In/Out) Pin 2 / Ch. B (In/Out)
Info: –Type 3 Supply by ULType 3 Supply
by UL
X8: – – DO (2 A) – DO (2 A)
X7: – – DO (2 A) – DO (2 A)
X6: – – DO (2 A) – DO (2 A)
X5: – – DO (2 A) – DO (2 A)
X4: US (4 A) DI – DI –
X3: US (4 A) DI – DI –
X2: US (4 A) DI – DI –
0980 XSL
3923...
X1: US (4 A) DI – DI –
Table 7: Port configuration of 0980 XSL 3923... variants
Manual EtherCAT®
Version 1.0 03/2023
20