Bend-Pak RJ6W User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
RJ6W
PRODUCT SKU
5175248
DRAWING Nº
5260283
CATEGORY
Rolling Bridge Jack
REV
Version J
DATE
12.15.2022

DIMENSIONS ARE IN MM
☺
1
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G ADDED 5905775 AND 5906044 09/02/2021 CA 01322
H
REPLACED LABELS WITH COLORS & GRAPHICS
NOTE, REPLACED 5940052 WITH PACKAGING
INSTRUCTION NOTE
09/29/2021 CA 01348
J UPDATED BOM REVISION 08/17/2022 TM 01438
WHERE USED
XR-12000L
XR-12000AL
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5205010 RJ6W LIFT SUPERSTRUCTURE 1 E
2 5250271 DJ-4500/6000W, RJW PARTS BOX 1 F
- 5900093 RJW SERIES MANUAL 1 -
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5260283
RJ6W PRODUCTION
LIFT VER E
12/04/2018
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 3.
APPLY LIQUID THREAD SEALANT TO FITTINGS PRIOR TO ASSEMBLY. 4.
SEE BP SPECIFICATION FORM 5580012

DIMENSIONS ARE IN MM
☺
NEXT ASSEMBLY
5260283
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601031 RJW MAIN BODY BASE WELDMENT 1 G
2 5215439 RJW SCISSOR ASSEMBLY 1 J
3 5746374 RJW CYLINDER HINGE ROD 1 D
4 5701136 DJ-6000W, RJ6W/7W/9W SAFETY HANDLE 1 G
5 5731039 RJW SAFETY LATCH 2 H
6 5210138 RJW EXTENSION ARM TUBE ASSEMBLY 1 C
7 5746378 RJW SCISSOR CHANNEL SPACER 2 B
8 5746377 RJW SCISSOR PIN ROLLER TUBE 1 C
9 5746376 RJW SCISSOR PIN 1 B
10 5746375 RJW SHORT SCISSOR PIN 1 B
11 5502012 CYLINDER ASSEMBLY Ø3.0 x 4.375 1 F
12 5570806 RJW SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 E
13 5530302 HHB M10 x 1.5 x 40 FULLY THREAD 4 --
14 5530790 SSS M6 x 1 x 10 NL 4 --
15 5540109 E RING Ø16mm OD DIN 6799 0160 4 --
16 5545130 WASHER 3/8" SL 1 --
17 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 --
18 5550038 FTG 45ELB -04 JIC x -04 NPT 1 --
19 5530132 HHB 3/8"-16 x 2-1/4" GR8/CL 10.9 1 --
20 5535998 NUT M10 x 1.5 4 --
21 5585731 AIR HYDRAULIC PUMP YELLOW RJ6W PSI:6100 1 --
22 5215816 RJ6W LOWER ARM ASSEMBLY 2 C
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C UPDATED BOM REVISION 02/24/2020 CA 01146
D UPDATED BOM REVISION 11/06/2020 CA 01230
E UPDATED BOM REVISION 08/17/2022 TM 01438
WHERE USED
RJ6W
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5205010
RJ6W LIFT
SUPERSTRUCTURE
08/25/2015
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
OR 08/19/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.
AIR HYDRAULIC PUMP MUST BE INSTALLED USING 4.
THE INCLUDED BOLTS

15
9
7
86
2
19
16
18
12
17
21
5
4
13
20
14
3
4
11
1
22
10
SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5205010
RJ6W LIFT
SUPERSTRUCTURE
1:10
SCALE:

DIMENSIONS ARE IN MM
☺
1
2
3
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
D ADDED 5580012, UPDATED NEXT ASSEMBLY 02/25/2020 CA 01146
E
REMOVED 5580012, UPDATED TITLE AND NEXT
ASSEMBLIES
09/30/2020 TM 01213
F UPDATED TITLE AND WHERE USED 04/06/2021 TM 01293
NEXT ASSEMBLY
5260194
5260283
5260284
5260610
5260638
5260639
WHERE USED
DJ-4500
DJ-6000W
RJ-45LP
RJ45W
RJ6W
RJ7W
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5215507 ROUND LIFT PAD ADAPTER ASSEMBLY 2 G
2 5746390 MEDIUM LIFT PAD EXTENSION Ø35 x 113mm 2 E
3 5746395 LONG LIFT PAD EXTENSION Ø35 x 182mm 2 D
4 5701543 RJW SPRING PLATE SAFETY BRACKET 4 D
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
F
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5250271
DJ-4500/6000W, RJW
PARTS BOX
12/04/2018
DO NOT SCALE DRAWING
1:4
SCALE:
THIRD ANGLE PROJECTION
OR 04/12/2021
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

DIMENSIONS ARE IN MM
☺
1
2
4
3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5210151 08/21/2015 TM 00719
B
REPLACED 5601030 WITH 5735547, (2) 5530181
WITH 5530283, REMOVED 5735549, 5545026, (2)
5530181, UPDATED BOM REVISIONS
01/14/2016 TM 00739
C
UPDATED TITLE TO REFLECT MARKETING,
UPDATED BOM REVISIONS AND NEXT
ASSEMBLIES
12/07/2018 TS 01038
NEXT ASSEMBLY
5205009
5205010
5205011
5205012
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601029 RJW UPPER ARM RECEIVER TUBE WELDMENT 1 C
2 5735547 RJW EXTENSION ARM BAR 2 C
3 5535035 NUT M10 x 1.5 JN 2 --
4 5530283 HEX BOLT M10 EXTENDED POINT 2 A
WHERE USED
RJ6W
RJ7W
RJ9W
RBJ7000A
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5210138
RJW EXTENSION ARM
TUBE ASSEMBLY
08/21/2015
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
CA
01/08/2019
ASSEMBLE ITEMS AS SHOWN 1.

DIMENSIONS ARE IN MM
☺
1
2
3
4
5
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5215697
5215816
WHERE USED
RJ-45LP
RJ45W
RJ6W
RJ7W
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
WAS WELDED NOW ASSEMBLED, REMOVED
5505063, ADDED 5545347, 5530347, 5535013,
UPDATED TITLE TO REFLECT MARKETING,
UPDATED BOM REVISIONS
12/05/2018 TS 01038
D REPLACED 5701254 WITH 5601393 06/06/2019 TM 01093
E REPLACED 5530347 WITH 55303370 02/18/2020 CA 01120
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601393 RJW ROLLER BRACKET WELDMENT 1 A
2 5575040 RJW ROLLER ASSEMBLY 1 C
3 5545347 WASHER, M12 FLAT WASHER 1 --
4 5530370 SHSS M10 x 1.50 x 32mm SHOULDER 1 --
5 5535013 NUT M10 x 1.5 NL 1 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5210165
RJW ROLLER BRACKET
ASSEMBLY
12/08/2017
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 03/04/2020
ASSEMBLE ITEMS AS SHOWN 1.

DIMENSIONS ARE IN MM
☺
2
6
4
3
1
5
78
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5746379 RJW SCISSOR SPACER 1 B
2 5601038 RJW INNER SCISSOR WELDMENT 1 D
3 5746187 RJW LARGE SCISSOR PIN 1 B
4 5601028 RJW OUTER SCISSOR ARM WELDMENT 2 C
5 5736074 RJW SCISSOR ARM SPACER 2 D
6 5716030 RJW SCISSOR SLIDE BLOCK 2 F
7 5540275 E RING Ø25mm OD DIN 6799 0250 2 -
8 5550025 FTG GRS M6 x 1.0 1 -
NEXT ASSEMBLY
5205009
5205010
5205011
5205012
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISION 09/28/2017 TS 00891
H UPDATED BOM REVISION AND NEXT ASSEMBLY 07/11/2018 TM 00973
J
UPDATED TITLE TO REFLECT MARKETING,
UPDATED BOM REVISIONS AND NEXT
ASSEMBLIES
12/10/2018 TS 01038
WHERE USED
RJ6W
RJ7W
RJ9W
RBJ7000A
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5215439
RJW SCISSOR ASSEMBLY
08/20/2015
DO NOT SCALE DRAWING
1:7
SCALE:
THIRD ANGLE PROJECTION
CA
01/08/2019
ASSEMBLE ITEMS AS SHOWN 1.

DIMENSIONS ARE IN MM
☺
2
1
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E
E-001
E-002
E-003
E-004
E-005
E-006
E-007
E-008
E-009
UPDATE BOM REVISION AND NEXT ASSEMBLY
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLY
UPDATED NEXT ASSEMBLIES
UPDATED NEXT ASSEMBLY
12/19/2012
03/14/2013
06/21/2013
10/16/2014
03/24/2015
08/06/2015
11/24/2015
01/21/2016
05/25/2017
09/12/2017
TM
TM
TM
TM
MR
JM
TM
TM
TS
TM
00572
00586
00605
00663
00691
00715
00738
00739
00833
00867
F UPDATED BOM REVISION 02/02/2018 TS 00922
G UPDATED BOM REVISION AND NEXT ASSEMBLY 05/31/2018 TM 00953
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600588 ROUND LIFT PAD WELDMENT 1 C
2 5715017 ROUND LIFT PAD ADAPTER POLYURETHANE PAD 1 E
NEXT ASSEMBLY
5150561 5250273
5210163 5250288
5210194 5250293
5210214 5250297
5215865 5250298
5215866 5250316
5216062
5250080 5250328
5250115 5250331
5250128 5250373
5250271 5250374
WHERE USED
QUICKJACK
SERIES
MAXJAX
P9000 SERIES D2-10 SERIES
MD-6XP DMR-6
DMR-6 D2-8F
SP-7XE SERIES
HD-7BXT
ACCY
GP-7 SERIES
RJ-45LP
RJW SERIES
RBJ7000A
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215507
ROUND LIFT PAD
ADAPTER ASSEMBLY
12/30/2010
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 06/18/2018
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
9
8
5
6
3
2
7
4
1
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5205010
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601290 RJ6W BASE EXTENSION ARM WELDMENT 1 B
2 5210165 RJW ROLLER BRACKET ASSEMBLY 2 E
3 5737039 RJW SPRING PLATE 1 D
4 5545341 WASHER M10 x Ø20 FLAT 2 --
5 5530021 HHB, M10 x 1.5 x 30 2 --
6 5545200 WASHER M10 x Ø18 SL 2 --
7 5535013 NUT M10 x 1.5 NL 2 --
8 5535001 NUT M8 x 1.25 NL 4 --
9 5545012 WASHER, M8x16x1.6mm FLAT 4 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215429 12/03/2018 TS 01038
B
REPLACED 5545005 WITH 5545012, 5535357
WITH 5535001, REMOVED 5530756 AND
5545026, UPDATED BOM REVISIONS
06/07/2019 TM 01093
C UPDATED BOM REVISION 02/24/2020 CA 01146
WHERE USED
RJ6W
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215816
RJ6W LOWER ARM
ASSEMBLY
12/03/2018
DO NOT SCALE DRAWING
1:5
SCALE:
THIRD ANGLE PROJECTION
OR 03/04/2020
ASSEMBLE ITEMS AS SHOWN 1.

600
2 3 1
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570171 HOSE; Ø6.35 RJ SERIES HYDRAULIC HOSE 534mm* -
2 5550325 FTG NPL Ø1/4 CRIMP x -04 JIC 2 -
3 5570037 HOSE BEND RESTRICTOR 2 -
NEXT ASSEMBLY
5205005
5205006
5205007
5205008
5205009
5205010
5205011
5205012
5205013
WHERE USED
RJ-45LP
RJ45W
RJ7W
RJ9W
RBJ7000A
RBJ4500 BYB
RBJ15000
RBJ18000
RBJ25000
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
C-001
UPDATED 5570171 TO SHOW ROUTING
UPDATED NEXT ASSEMBLIES
03/17/2015
08/21/2015
TM
TM
00692
00719
D UPDATED TITLE AND NEXT ASSEMBLIES 02/29/2016 CA 00739
E
UPDATED TITLE TO REFLECT MARKETING,
UPDATED NEXT ASSEMBLIES
12/28/2018 TS 01038
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570806
RJW SERIES HOSE ASSY
Ø6.4mm x 600mm DS
01/16/2010
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 04/24/2019
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
10,000 PSI / 700 BAR WORKING PRESSURE 4.
40,000 PSI / 2800 BAR MIN. BURST PRESSURE 5.

PART SPECIFICATION FORM STANDARD
BENDPAK Number:
5900093
MRP Description:
RJW SERIES MANUAL
Date:
10/27/2020
ECO :
---
1. Engineering Specification
Application:
INSTALLATION MANUAL
Detailed Description:
Print Settings for BendPak Manuals
Unless otherwise specified, use these settings for
printing BendPak manuals:
Color: Black and White.
Size: A4 (210 to 297 mm), 8.5 by 11 inches
(216 to 279 mm), or between
Binding: Saddle stitched
Paper: 100 to 120 gsm (27 to 32 pound),
uncoated
2. Vendor Information (Or for Reference)
Approved Vendor
Vendor Part #
Contact #
PreferredVendor
1)
OR BENDPAK ENGINEERING APPROVED EQUIVALENT