Bend-Pak RBJ15000 User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
RBJ15000
PRODUCT SKU
5175031
DRAWING Nº
5260545
CATEGORY
Rolling Bridge Jack
REV
Version W
DATE
12.15.2022

DIMENSIONS ARE IN MM
☺
1
2
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5205007 RBJ15000 LIFT SUPERSTRUCTURE 1 N
2 5250116 RBJ15000 PARTS BOX 1 H
- 5900004 RBJ SERIES MANUAL 1 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
U UPDATED BOM REVISION 11/06/2020 CA 01230
V ADDED 5905775 AND 5906044 09/03/2021 CA 01322
W
REPLACED LABELS WITH COLORS & GRAPHICS
NOTE, REPLACED 5940055 WITH PACKAGING
INSTRUCTION NOTE
09/29/2021 CA 01348
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
W
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5260545
RBJ15000 PRODUCTION
LIFT VER C
11/19/2015
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
OR 10/01/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 3.
APPLY LIQUID THREAD SEALANT TO FITTINGS PRIOR TO ASSEMBLY. 4.
SEE BP SPECIFICATION FORM 5580012

DIMENSIONS ARE IN MM
☺
NEXT ASSEMBLY
5260545
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600363 RBJ15000 BASE WELDMENT 1 E
2 5215181 RBJ15000 SCISSOR ASSEMBLY 1 J
3 5210409 RBJ15000 CYLINDER PIVOT PIN 1 B
4 5502016 CYLINDER ASSEMBLY Ø3.0 x 4.375, EXTENDED ROD 1 E
5 5746105 RBJ15000 UPPER ROLLER SHAFT 1 B
6 5300913 RBJ15000/18000/25000 SAFETY 2 B
7 5300871 RBJ15000/18000/25000 SAFETY HANDLE 1 C
8 5746155 RBJ15000/18000/25000 SAFETY PIN 1 B
9 5716102 RJ/RBJ15000 LONG UPPER TUBE SPACER 1 C
10 5505102 RJ/RBJ15000 UPPER ARM PIVOT PIN 1 C
11 5716101 RJ/RBJ15000 SPACER 2 C
12 5210181 RBJ15000 TOP EXTENSION ASSEMBLY 1 C
13 5210217 RBJ15000 ARM EXTENSION ASSEMBLY 2 E
14 5570806 RJW SERIES HOSE ASSY Ø6.4mm x 600mm DS 1 E
15 5746154 RBJ15000 BEARING WASHER 4 B
16 5505136 SPRING PIN M5 x 40 4 -
17 5530302 HHB M10 x 1.5 x 40 FULLY THREAD 4 -
18 5535998 NUT M10 x 1.5 4 -
19 5530191 HHB 3/8"-16 x 2-3/4" GR8/CL 10.9 1 -
20 5545130 WASHER 3/8" SL 1 -
21 5530054 SSS M10x1.5x12 5 -
22 5585735 AIR HYDRAULIC PUMP YELLOW RBJ15000 PSI:8500 1 -
23 5550086 FTG ELB -04 NPT x -04 JIC 1 -
24 5550493 FTG RST -04 JIC x -06 NPT x .062 ID 1 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
L
REPLACED 5530738 WITH 5530302, 5535013
WITH 5535998, UPDATED BOM REVISION
09/14/2018 TS 00997
M UPDATED BOM REVISION 12/18/2018 TS 01038
N UPDATED BOM REVISION 11/06/2020 CA 01230
WHERE USED
RBJ15000
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
N
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5205007
RBJ15000 LIFT
SUPERSTRUCTURE
11/19/2015
DO NOT SCALE DRAWING
1:12
SCALE:
THIRD ANGLE PROJECTION
OR 11/12/2020
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.
AIR HYDRAULIC PUMP MUST BE INSTALLED USING THE 4.
INCLUDED BOLTS

10
11
9
15
16
19
20
23
13
14
24
22
6
7
18
17
1
8
34
12
4
21
5
21
2
SHEET 2 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
N
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5205007
RBJ15000 LIFT
SUPERSTRUCTURE
1:12
SCALE:

DIMENSIONS ARE IN MM
☺
3
4
1
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
F
REPLACED 5210421 WITH 5210182 AND
5210183, REPLACED 5210422 WITH 5210184
AND 5210185, UPDATED TITLE TO REFLECT
MARKETING, UPDATED NEXT ASSEMBLY
01/22/2016 TM 00739
G ADDED 5580012 02/26/2020 CA 01146
H REMOVED 5580012 09/30/2020 TM 01213
WHERE USED
RBJ15000
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY REV
1 5210182
RBJ15000 TOP TUBE RAIL SHORT HEIGHT ADAPTER WELDMENT
2 A
2 5210183
RBJ15000 EXTENSION ARM SHORT HEIGHT ADAPTER WELDMENT
2 A
3 5210184
RBJ15000 TOP TUBE RAIL LONG HEIGHT ADAPTER WELDMENT
2 A
4 5210185
RBJ15000 EXTENSION ARM LONG HEIGHT ADAPTER WELDMENT
2 A
NEXT ASSEMBLY
5260545
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
H
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5250116
RBJ15000 PARTS BOX
01/05/2010
DO NOT SCALE DRAWING
1:5
SCALE:
THIRD ANGLE PROJECTION
OR 10/02/2020
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

DIMENSIONS ARE IN MM
☺
2
1
3
NEXT ASSEMBLY
5205007
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601068 RBJ15000 UPPER ARM RECEIVER TUBE WELDMENT 1 B
2 5210190 RBJ15000 UPPER ARM WELDMENT 2 B
3 5530789 BHPS M8 x 1.25 x 14 2 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5210294 01/07/2016 TM 00739
B
REPLACED 5530284 WITH 5530789, UPDATED
BOM REVISION
11/30/2016 TM 00791
C UPDATED BOM REVISION 04/18/2017 TM 00825
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5210181
RBJ15000 TOP
EXTENSION ASSEMBLY
11/19/2015
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
ASSEMBLE ITEMS AS SHOWN 1.

DIMENSIONS ARE IN MM
☺
1
4
5
3
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
UPDATED TITLE TO REFLECT MARKETING,
UPDATED BOM REVISIONS AND NEXT ASSEMBLY
11/19/2015 TM 00739
D
REPLACED 5540125 WITH 5540027, UPDATED
BOM REVISION
03/23/2016 TM 00756
E UPDATED BOM REVISION 01/08/2019 CA 01038
WHERE USED
RBJ15000
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5600362 RBJ15000 BASE EXTENSION ARM WELDMENT 1 C
2 5210219 RBJ45000 BYB/15000/18000/25000 RAIL ROLLER ASSEMBLY 2 D
3 5540027 COMPRESSION SPRING 22 x 50mm 2 A
4 5545347 WASHER, M12 FLAT WASHER 2 -
5 5505006 COTTER PIN Ø3.2 x 20mm 2 -
NEXT ASSEMBLY
5205007
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5210217
RBJ15000 ARM
EXTENSION ASSEMBLY
02/13/2015
DO NOT SCALE DRAWING
1:5
SCALE:
THIRD ANGLE PROJECTION
CA
01/08/2019
TASSEMBLE ITEMS AS SHOWN 1.

3
7
6
1
5
8
2
4
9
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5505101 RJ/RBJ15000 CENTER PIVOT PIN 1 D
2 5600365 RBJ15000 INNER SCISSOR WELDMENT 1 F
3 5731625 RBJ15000 SCISSOR ARM 2 D
4 5746153 RJ/RBJ15000 SCISSOR SPACER 1 C
5 5736502 RBJ15000 SCISSOR ARM SPACER 2 B
6 5746152 RJ/RBJ15000 RETAINER WASHER 2 C
7 5505106 SPRING PIN M6 x 50 2 -
8 5716157 RBJ15000 PLASTIC SLIDE BLOCK 2 E
9 5550025 FTG GRS M6 x 1.0 1 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISIONS 02/08/2017 DB 00812
H UPDATED BOM REVISION 04/18/2017 TM 00825
J UPDATED BOM REVISION 07/12/2018 TM 00973
NEXT ASSEMBLY
5205007
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED.
AC
DIMENSIONS ARE IN MM
TOLERANCES: MACHINE TO
0 = ±1.5
0.0 = ±0.5
0.00 = ±0.13
ANGULAR: MACHINE TO
0. = ±½
°
SURFACE FINISH 1.6 Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
5215181
RBJ15000 SCISSOR
ASSEMBLY
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
CA 07/20/2018
1. ASSEMBLE ITEMS AS SHOWN
12/09/2009

600
2 3 1
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570171 HOSE; Ø6.35 RJ SERIES HYDRAULIC HOSE 534mm* -
2 5550325 FTG NPL Ø1/4 CRIMP x -04 JIC 2 -
3 5570037 HOSE BEND RESTRICTOR 2 -
NEXT ASSEMBLY
5205005
5205006
5205007
5205008
5205009
5205010
5205011
5205012
5205013
WHERE USED
RJ-45LP
RJ45W
RJ7W
RJ9W
RBJ7000A
RBJ4500 BYB
RBJ15000
RBJ18000
RBJ25000
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
C-001
UPDATED 5570171 TO SHOW ROUTING
UPDATED NEXT ASSEMBLIES
03/17/2015
08/21/2015
TM
TM
00692
00719
D UPDATED TITLE AND NEXT ASSEMBLIES 02/29/2016 CA 00739
E
UPDATED TITLE TO REFLECT MARKETING,
UPDATED NEXT ASSEMBLIES
12/28/2018 TS 01038
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570806
RJW SERIES HOSE ASSY
Ø6.4mm x 600mm DS
01/16/2010
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 04/24/2019
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
10,000 PSI / 700 BAR WORKING PRESSURE 4.
40,000 PSI / 2800 BAR MIN. BURST PRESSURE 5.

1
2
3
4
5
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5600366 11/19/2015 TM 00739
B
B-001
UPDATED BOM REVISIONS
ADDED 20% GLOSS PAINT NOTE
12/01/2016
02/21/2020
TM
CA
00791
01146
WHERE USED
RBJ15000
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5766109 RBJ15000 UPPER EXTENSION RECEIVER TUBE 1 C
2 5700180 RBJ15000 UPPER SCISSOR CHANNEL 1 B
3 5736504 RBJ15000 TOP TUBE HINGE PLATE 2 B
4 5755104 RBJ15000 UPPER TUBE SPACER 1 C
5 5736952 RBJ15000 HEIGHT ADAPTER TUBE RAIL 1 A
NEXT ASSEMBLY
5210181
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5601068
RBJ15000 UPPER ARM
RECEIVER TUBE WELDMENT
11/19/2015
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
OR 03/04/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
BREAK AND DEBURR ALL SHARP EDGES 0.3mm 2.
REMOVE ALL WELD SPLATTER 3.
MASK BORES AND THREADS BEFORE WELDING AND PAINTING 4.
DIMENSIONS SHOWN ARE AFTER PAINTING 5.
PAINT BENDPAK BLACK (RAL-9017) 20% GLOSS 6.
NOTE: UNLESS OTHERWISE SPECIFIED.

PART SPECIFICATION FORM STANDARD
BENDPAK Number:
5900004
MRP Description:
RBJ SERIES MANUAL
Date:
10/27/2020
ECO :
---
1. Engineering Specification
Application:
INSTALLATION MANUAL
Detailed Description:
Print Settings for BendPak Manuals
Unless otherwise specified, use these settings for
printing BendPak manuals:
Color: Black and white.
Size: A4 (210 to 297 mm), 8.5 by 11 inches
(216 to 279 mm), or between
Binding: Saddle stitched
Paper: 100 to 120 gsm (27 to 32 pound),
uncoated
2. Vendor Information (Or for Reference)
Approved Vendor
Vendor Part #
Contact #
PreferredVendor
1)
OR BENDPAK ENGINEERING APPROVED EQUIVALENT

RBJ Series (15, 18, 25) Product Decal Positioning
A
C D
B
Warning_Improper_Use_Label.pdf:
Size: 4”W x 2.5”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 2/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen
or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion,
chemical, and ultra violet protection
Warning_Dry_Air_Label.pdf:
Size: 7”W x 3.5”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 2/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen
or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion,
chemical, and ultra violet protection
2017_Serial_Tag-E-5905150.pdf:
Size: 3”W x 3”H
Material: 2 Mil. Gloss polyester thermal transfer
label with a high performance permanent acrylic
adhesive.
Ink: 1 Color-Black
Rolling_Jack_Service_Warning_Decal.pdf:
Size: 11”W x 1”H
Material: White Vinyl Pressure Sensitive Adhesive
Thickness: 4 Mil
Ink: U.V. protected CMYK 4/C Process
Finish: Polished
Print Process: Offset Lithography - 200 line-screen
or 300 p.p.i. for digital
Lamination: Clear-gloss over-laminate for abrasion,
chemical, and ultra violet protection
PN 5905552
PN 5905190
PN 5905156
PN 5905150
P/N # 5905552
SERVICE REQUIREMENT
EVERY 30-DAYS
Keep entire jack and pump unit clean and free
of debris. Lubricate both sides of all moving
parts and pivot points on jack unit with multi–
purpose lithium based grease, penetrating oil or
90-wt gear oil. Use enough lubrication to prop-
erly maintain all moving parts, but avoid over
application. Apply silicone lubricant to smaller
items such as handles and lock hinges. Always
promptly remove excess grease and debris from
jack unit and pump unit. If you choose to have
this equipment serviced by a service technician,
always perform a personal inspection of all points
to be sure nothing was overlooked. Warranty will
be void on this equipment if service maintenance
is not performed on a regular basis.
WARNING
PN 5905190
IMPROPER USE OF THIS ROLLING JACK
MAY RESULT IN SERIOUS BODILY HARM!
Always ensure that this rolling jack is positioned
correctly on the runway rail assembly BEFORE
raising the lift or working on or near the vehicle.
KEEP HANDS CLEAR of all pinch points.
NEVER use lift adapters other than those
specifically designed for this jack.
WARNING
WARNING
USE DRY AIR
SOURCE ONLY
Warranty will be void on this equipment if water
SERVICE PARTS AND LABOR NOT
COVERED UNDER WARRANTY IF RUST OR
CORROSION IS PRESENT.
The pump unit on this jack was not designed
to be used as a load holding device, jack must
be raised to a locked position at all times.
The manufacturer recommends installing
an automatic air line oiler in the air inlet line
as close to the pumping unit as possible. Air
pressure must be regulated to 125 P.S.I MAX.
Pump unit must be kept clean to prevent
contamination and pressure loss.
PN 5905156
contamination is found apparent. ALWAYS drain
air compressor tank daily or use in-line dryer.