Bend-Pak GP-9XLT Package User manual

BendPak, Inc. Corporate Oce
1645 Lemonwood Drive
Santa Paula, CA 93060 USA
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Customer Service Desk / Warranty
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
customerservic[email protected]
Parts Orders
Customer Service Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
Domestic Sales & Service
USA Sales Representatives
Oce Tel: [phone]
Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
[email protected]om
International Sales & Service
Oce Tel: [phone]
Exports Dept: 1-805-933-9970 EXT. 192
Ext. Toll Free US/Canada: 1-800-253-2363
Fax: [phone]
bpkex[email protected]om
Service Manual
SERVICE PARTS & DIAGRAMS
This guide is a troubleshooting reference used for maintaining and
servicing your Bend Pak product. It provides comprehensive information
on identifying serviceable parts and components and assists in
troubleshooting problems and performing assembly /disassembly
procedures.
BENDPAK
GP-9XLT Package
PRODUCT SKU
5175257
DRAWING Nº
5260288
CATEGORY
Four Post Li
REV
Version P
DATE
08.02.2022

DIMENSIONS ARE IN MM
☺
5
6
4
3
1
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
M
REPLACED 5905393 WITH COLORS &
GRAPHICS
09/24/2021 TM 01344
N UPDATED BOM REVISION 05/24/2022 TM 01414
P UPDATED BOM REVISION 07/25/2022 CA 01431
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5245060 GP-9XLT SUPERSTRUCTURE 1 K
2 5250276 GP-9XLT PARTS BOX 1 H
3 5601467 GP-9XLT POWER UNIT HOLDER WELDMENT 1 A
4 5215825 JP45 JACK PLATFORM 1 E
5 5215832 D4-9, GP-9 CASTER KIT ASSEMBLY 4 D
6 5700380 POLYETHYLENE DRIP TRAY 2 C
SHEET 1 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
P
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5260288
GP-9XLT PRODUCTION
LIFT VER A
03/11/2019
DO NOT SCALE DRAWING
1:35
SCALE:
THIRD ANGLE PROJECTION
OR 08/01/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.

4.090in
103.9mm
60.862in
1545.9mm
4.646in
118.0mm
82.551in
2096.8mm
87.197in
2214.8mm
99.055in
2516.0mm
65.530in
1664.5mm
A
B
6.909in
175.5mm
18.701in
475.0mm
112.795in
2865.0mm
226.879in
5762.7mm
114.672in
2912.7mm
34.961in MAX
888.0mm MAX
189.685in
4818.0mm
200.472in
5092.0mm
4.134in
105.0mm
DETAIL A
SCALE 1 : 10
4.854in
123.3mm
DETAIL B
SCALE 1 : 10
79.213in
2012.0mm
DRIVE THRU
98.031in
2490.0mm
FRONT VIEW
SHEET 2 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
P
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5260288
GP-9XLT PRODUCTION
LIFT VER A
1:40
SCALE:

DIMENSIONS ARE IN MM
☺
3
4
5
2
6
1
7
8
9
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5260288
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H UPDATED BOM REVISION 03/18/2021 TM 01285
J UPDATED BOM REVISION 08/13/2021 CA 01323
K UPDATED BOM REVISION 07/25/2022 CA 01431
WHERE USED
GP-9XLT
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5215829 D4-9X, GP-9XLT POWER SIDE RUNWAY ASSEMBLY 1 G
2 5601325 D4-9X, GP-9XLT OFF SIDE RUNWAY WELDMENT 1 C
3 5215826 D4-9, GP-9 CROSSTUBE ASSEMBLY 2 J
4 5601321 GP-9XLT LEFT POST WELDMENT 2 B
5 5601322 GP-9XLT RIGHT POST WELDMENT 2 B
6 5601451 D4-9, GP-9 APPROACH RAMP MOUNT WELDMENT 4 A
7 5215870 D4-9, GP-9 ALUMINUM APPROACH RAMP ASSEMBLY 2 B
8 5735722 D4-9, GP-9 TIRE STOP PLATE 2 A
9 5215867 D4-9, GP-9 APPROACH RAMP ASSEMBLY HINGED 2 C
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5245060
GP-9XLT
SUPERSTRUCTURE
02/28/2019
DO NOT SCALE DRAWING
1:45
SCALE:
THIRD ANGLE PROJECTION
OR 08/01/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.

DIMENSIONS ARE IN MM
☺
A
1
16
5
DETAIL A
SCALE 1 : 8
14 18
2
17
3
7
8
15
4
10
11
13
12
20
19
6
21
9
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5245060
5245061
5245114
5245115
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
G UPDATED BOM REVISION 11/25/2020 TM 01243
H UPDATED BOM REVISION 08/13/2021 CA 01323
J UPDATED BOM REVISION 07/25/2022 CA 01431
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601313 D4-9, GP-9 CROSSTUBE WELDMENT 1 E
2 5575052 D4-9, GP-9 SLACK SAFETY SHEAVE 2 B
3 5215831 D4-9, GP-9 SHEAVE ASSEMBLY 2 A
4 5601319 D4-9, GP-9 SLACK SAFETY WELDMENT, L.H. 1 E
5 5601320 D4-9, GP-9 SLACK SAFETY WELDMENT, R.H. 1 E
6 5746478 D4-9, GP-9 CROSSTUBE PIN 2 D
7 5601463 D4-9, GP-9 CABLE PULLEY PIN WELDMENT 2 B
8 5737098 D4-9, GP-9 LOWER SAFETY LATCH 2 A
9 5540045 E RING Ø25mm OD TRUARC 5133-100 6 -
10 5530108 SSS M8 x 1.25 x 12 4 A
11 5530148 BHPS M6 x 1.0 x 16 4 A
12 5545005 WASHER, M6 x 12mm FLAT 4 A
13 5545026 WASHER M6 x Ø12 SL 4 A
14 5731069 GP-9 CARRIAGE COVER 4 C
15 5540018 SPRING Ø12.7 x 70.6, GP-9 SLACK SAFETY 4 B
16 5540038 3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 R.H. 1 B
17 5540039 3.0 WIRE DIA., Ø26.0 ID D4-9, GP-9 L.H. 1 B
18 5505030 PUSH-ON CLIP Ø10mm SS 2 -
19 5755166 D4-9, GP-9 SLACK SAFETY SPACER, SHORT 2 A
20 5755167 D4-9, GP-9 SLACK SAFETY SPACER, LONG 2 A
21 5701572 GP-9 SHEAVE SPACER 14mmTHK 2 A
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
J
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215826
D4-9, GP-9
CROSSTUBE ASSEMBLY
02/28/2019
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
OR 08/01/2022
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
A
B
C
1
2
DETAIL A
SCALE 1 : 8
3
8
DETAIL B
SCALE 1 : 8
14
13
5
6
DETAIL C
SCALE 1 : 10
7
9
4
11
12
10
3
NEXT ASSEMBLY
5245060
5245114
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E UPDATED BOM REVISION 09/28/2020 CA 01209
F UPDATED BOM REVISION 03/18/2021 TM 01285
G
REPLACED 5601317 WITH 5601316,
UPDATED BOM REVISION
08/13/2021 CA 01323
WHERE USED
D4-9X
GP-9XLT
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5601326
D4-9X, GP-9XLT POWER SIDE RUNWAY
WELDMENT
1 E
2 5502166 CYLINDER ASSEMBLY Ø3.0 x 82 1 N
3 5601316 D4-9, GP-9 PULLEY PIN WELDMENT 4 D
4 5215831 D4-9, GP-9 SHEAVE ASSEMBLY 6 A
5 5735694 GP-9 CABLE PULL BLOCK 1 B
6 5735696 GP-9 CABLE LOCK PLATE 1 B
7 5701620 D4-9, GP-9 SHEAVE SPACER 42mm 2 A
8 5701619 D4-9, GP-9 SHEAVE SPACER 15mm 2 A
9 5545006 WASHER M24 x 44mm 12 --
10 5530160 BHPS M8 x 1.25 x 20 4 --
11 5545341 WASHER M10 x Ø20 FLAT 4 --
12 5545202 WASHER M8 x Ø15 SL 4 --
13 5716050 D4-9, GP-9 CYLINDER GUIDE SLIDE BLOCK 2 A
14 5530400 FHPS M6 x 1.0 x 12 2 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215829
D4-9X, GP-9XLT POWER
SIDE RUNWAY ASSEMBLY
03/14/2019
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
OR 08/18/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
A
10
3
11
16 20
22
17
24
26
8
7
6
27
25
1
21
23
9
29
18
19 2
4
5
28
13
30
DETAIL A
SCALE 1 : 4
15
14
12
NEXT ASSEMBLY
5260288
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
F UPDATED BOM REVISION 10/30/2020 TM 01224
G
REPLACED 5716048, 5716049, AND 5716053 WITH
5716075 AND 5716076, UPDATED BOM REVISION
08/12/2021 CA 01323
H
ADDED 5930195, REPLACED 5570228 WITH
5216140
05/04/2022 TM
01414
PRE A
WHERE USED
GP-9XLT
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5174039 GP-9 PARTS BAG 1 D
2 5601323 GP-9 LEFT TOP PLATE WELDMENT 2 D
3 5601324 GP-9 RIGHT TOP PLATE WELDMENT 2 D
4 5716075 D4-9, GP-9 CARRIAGE SLIDE BLOCK, INSIDE 4 A
5 5716076 D4-9, GP-9 POST SLIDE BLOCK, OUTSIDE 4 A
6 5595575 CABLE ASSEMBLY Ø10 x 3175mm ST 1 C
7 5595572 CABLE ASSEMBLY Ø10 x 9293mm ST 1 C
8 5595573 CABLE ASSEMBLY Ø10 x 7851mm ST 1 C
9 5595574 CABLE ASSEMBLY Ø10 x 4619mm ST 1 C
10 5601318 D4-9, GP-9 SAFETY CONNECT SLEEVE WELDMENT 1 A
11 5601354 D4-9X, GP-9XLT SAFETY HANDLE ROD WELDMENT 1 C
12 5580002 KEYRING 27mm x 2mm 2 --
13 5510105 #4 LINK CHAIN, LIFT HEAD PIN 1 C
14 5505069 M12 PLASTIC BALL CHAIN PIN 1 B
15 5715014 Ø32mm PLASTIC BALL - M12 x 1.75 2 A
16 5620633 D4-9X, GP-9XLT SAFETY WELDMENT 1 B
17 5755076 D4-9, GP-9 ADJUST SAFETY BAR 216mm 2 A
18 5755074 D4-9, GP-9 ADJUST SAFETY BAR 2089mm 2 A
19 5505066 FEMALE ROD END M8 x 36 8 --
20 5715003 POWER UNIT VIBRATION DAMPENER 1 B
21 5216140 FLEX TUBE KIT, UP TO 2500mm 1 A
22 5700375 GP-9 FLEX TUBE BRACKET 1 A
23 5900091 GP-9 INSTALLATION MANUAL 1 --
24 5745036 D4-9, GP-9 DRIVE UP RAMP PIN 2 A
25 5700072 WHEEL CHOCK 2 B
26 5570795 1/4" POLY-FLO TUBING 3700mm* --
27 5570044 HYDRAULIC HOSE ASSEMBLY Ø6.4 x 3700mm SB 1 D
28 5701652 D4-9, GP-9 SAFETY COVER R.H. 2 C
29 5701653 D4-9, GP-9 SAFETY COVER L.H. 2 C
30 5930195 ANTI-SLIP TAPE, 6” x 24ft 1 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
H
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5250276
GP-9XLT PARTS BOX
03/19/2019
DO NOT SCALE DRAWING
1:35
SCALE:
THIRD ANGLE PROJECTION
OR 05/09/2022
INSERT PARTS BAG INTO PARTS BOX FOR SHIPMENT 1.
HOSES AND CABLES IN REPRESENTATIONAL FORM 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.
(*)LENGTH FOR REFERENCE ONLY 4.

DIMENSIONS ARE IN MM
☺
B
A
C
D
7
1
9
8
13
16
2
2
19
DETAIL B
SCALE 1 : 8
11
12
10
DETAIL A
SCALE 1 : 8
5
3
4
6
15
14
DETAIL C
SCALE 1 : 6
20
18
17
DETAIL D
SCALE 1 : 5
22
21
NEXT ASSEMBLY
5250274
5250276
5250319
5250327
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
B
REPLACED 5530152 WITH 5530359, 5530093,
(4) 5545005, AND 5535357, 5530563,
REMOVED 5530759, 5545341, 5535013,
5530008, 5535010, 5545009
08/09/2019 TS 01110
C
REPLACED 5545340 WITH (4) 5545012,
5530349 WITH 5530009, 5535017 WITH
5535354, AND 5545343 WITH 5545201,
ADDED (1) 5550089, 5550106 5535113, (8)
5545347, (4) 5535001, (8) 5545012, 5530011,
5755169, 5580012, 5535028, 5530211,
5535356, AND 5550025, REMOVED 5535010,
5545009, 5530008, AND 5545005
04/16/2020 TM 01120
D
REMOVED 5550025, REPLACED 5535113
WITH (2) 5535354
08/11/2021 CA 01323
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5530009 HHB M12 x 1.75 x 90 CL8.8 8 --
2 5535354 NUT, M12 x1.75 10 --
3 5545201 WASHER, M12 SPRING LOCK 24 --
4 5545347 WASHER, M12 FLAT WASHER 24 --
5 5530359 HHB M12 x 1.75 x 25 CL 10.9 14 --
6 5530563 HHB M12 x 1.75 x 30 CL10.9 2 --
7 5530456 AB 3/4" x 4 - 3/4" 16 --
8 5550089 FTG ELB -04 COMP x -06 NPT 2 --
9 5550008 FTG ELB -04 JIC -06L ORB 1 --
10 5530010 HHB M8 x 1.25 x 25 8 --
11 5535001 NUT M8 x 1.25 NL 8 --
12 5545012 WASHER, M8x16x1.6mm FLAT 12 --
13 5530351 EYE BOLT M8 x 1.5 x 20 ID 2 --
14 5545026 WASHER M6 x Ø12 SL 4 --
15 5530148 BHPS M6 x 1.0 x 16 4 --
16 5550106 FTG ELB -04JIC x 3/8” NPT 1 --
17 5530011 HHB M8 x 1.25 x 35 4 --
18 5755169 GP-9 SAFETY HANDLE TUBE 2 A
19 5580012 LIQUID PTFE THREAD SEALANT 50ml 1 --
20 5535028 NUT M8 x 1.25 TH 8 --
21 5530211 HHB M8 x 1.25 x 60mm 4 --
22 5535356 NUT M8 x 1.25 4 --
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
D
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5174039
D4-9, GP-9 PARTS BAG
03/15/2019
DO NOT SCALE DRAWING
1:40
SCALE:
THIRD ANGLE PROJECTION
OR
08/18/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
3
4
6
7
5
11
10
9
8
12
2
1
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5260288
5260291
5260633
5260634
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
C
ADDED 5900165, 5905466, AND 5715036,
REPLACED 5535112 WITH 5535357,
UPDATED BOM REVISIONS
04/16/2020 TM 01120
D UPDATED BOM REVISION 09/29/2020 CA 01209
E
REPLACED 5905466 WITH COLORS AND
GRAPHICS NOTE
05/02/2022 TM 01414
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5601314 JP45 PLATFORM WELDMENT 1 D
2 5620496 JP45 EXTENSION ARM WELDMENT 2 B
3 5545046 WASHER M8 x 38 x 1.5mm 4 --
4 5545202 WASHER M8 x Ø15 SL 4 --
5 5530776 SHCS M8 x 1.25 x 20mm 4 --
6 5530161 SSS M8 x 1.25 x 8 4 --
7 5716052 JP45 SLIDE BLOCK 4 B
8 5535357 NUT M6 x 1.0 NL 8 --
9 5545005 WASHER, M6 x 12mm FLAT 8 --
10 5530358 FHSS M6 x 1.0 x 40 8 --
11 5900165 JP-45 QUICK START GUIDE 1 --
12 5715036 JP45 RUBBER PAD LINER 1 --
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
ACCESSORY
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
E
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215825
JP45 JACK PLATFORM
03/01/2019
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE COLORS & GRAPHICS FOR LABEL PLACEMENT 2.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 3.
ASSEMBLE ITEMS AS SHOWN 4.

DIMENSIONS ARE IN MM
☺
2
4
1
3
7
5
6
8
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5260288
5260291
5260633
5260634
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
B
ADDED 5545200, REPLACED M12
HARDWARE WITH M10 HARDWARE
04/16/2020 TM 01120
C
TITLE TO REFLECT WHERE USED, UPDATED
BOM REVISION AND NEXT ASSEMBLIES
09/03/2020 CA 01195
D UPDATED BOM REVISION 01/06/2021 CA 01254
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5601312 D4-9, GP-9 CASTER FRAME WELDMENT 1 C
2 5601343 D4-9, GP-9 CASTER KIT PIN WELDMENT 1 A
3 5575056 D4-9, GP-9 SWIVEL CASTER 1 --
4 5505350 MODEL#211 HAIR PIN/ LARGE 1 --
5 5530021 HHB, M10 x 1.5 x 30 4 --
6 5545200 WASHER M10 x Ø18 SL 4 --
7 5545341 WASHER M10 x Ø20 FLAT 4 --
8 5535998 NUT M10 x 1.5 4 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
D
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215832
D4-9, GP-9 CASTER KIT
ASSEMBLY
03/21/2019
DO NOT SCALE DRAWING
1:6
SCALE:
THIRD ANGLE PROJECTION
OR
01/11/2021
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 2.
ASSEMBLE ITEMS AS SHOWN 3.

DIMENSIONS ARE IN MM
☺
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
1
3
2
4
5
NEXT ASSEMBLY
5245060
5245061
5245114
5245115
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215493 07/26/2019 TS 01110
B UPDATED BOM REVISION 09/30/2019 TS 01120
C UPDATED BOM REVISION 09/28/2020 CA 01209
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5601403 D4-9, GP-9 APPROACH RAMP WELDMENT 1 C
2 5716054 APPROACH RAMP EDGE GUARD 1 A
3 5530093 HHB M6 x 1 x 20 3 --
4 5545005 M6 FLAT WASHER 3 --
5 5535357 NUT M6 x 1.0 NL 3 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TS
5215867
D4-9, GP-9 APPROACH
RAMP ASSEMBLY HINGED
07/26/2019
DO NOT SCALE DRAWING
1:6
SCALE:
THIRD ANGLE PROJECTION
OR 10/01/2020
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
5
2
4
3
1
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5215493 08/16/2019 TM 01110
B UPDATED BOM REVISION 11/01/2019 TM 01120
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5601344 GP-9 ALUMINUM APPROACH RAMP WELDMENT 1 C
2 5716054 APPROACH RAMP EDGE GUARD 1 A
3 5535357 NUT M6 x 1.0 NL 3 --
4 5545005 M6 FLAT WASHER 3 --
5 5530093 HHB M6 x 1 x 20 3 --
NEXT ASSEMBLY
5245060
5245061
5245114
5245115
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
B
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5215870
D4-9, GP-9 ALUMINUM
APPROACH RAMP ASSEMBLY
08/16/2019
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
OR 4/20/2020
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
1
3
2
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5250274
5250276
5250291
5250319
5250327
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE, DERIVED FROM 5570228 05/06/2022 TM
01414
PRE A
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570053 PE FLEX TUBE Ø34.5xØ29 2600mm* --
2 5555555 WQG1-M36/AD34.5 CONNECTOR 2 --
3 5535050 PLASTIC NUT M36 x 2 2 --
WHERE USED
GP-9 SERIES
HD-9SW-E SERIES
D4-9 SERIES
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5216140
FLEX TUBE KIT,
UP TO 2500mm
05/06/2022
DO NOT SCALE DRAWING
1:3
SCALE:
THIRD ANGLE PROJECTION
OR 05/09/2022
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
SHOWN IN REPRESENTATIONAL FORM ONLY 2.
(*)LENGTH FOR REFERENCE ONLY

3700
12
3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 03/31/2009 TM 00233
B
WAS Ø10 HOSE NOW Ø6.4, REPLACED
5570116 WITH 5570110, FITTINGS CHANGED
TO MEET Ø6.4 HOSE, REPLACED 5550337
WITH 5550345 AND 5550336 WITH 5550325
09/21/2009 AC 00302
C CHANGED LENGTH WAS 2500 NOW 3700 04/20/2010 TM 00345
OBSO NO LONGER NEEDED 04/21/2014 TS 00654
D
UNOBSOLETE TO BE USED IN GP-9XLT,
REPLACED 5570110 WITH 5570129, UPDATED
NEXT ASSEMBLIES
10/08/2019 CA 01120
WHERE USED
D4-9X
GP-9XLT
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5570129 Ø6.4 ID HYDRAULIC HOSE 3625mm* -
2 5550325 FTG NPL Ø1/4 CRIMP x -04 JIC 1 -
3 5550345 FTG ELB Ø1/4 CRIMP x -04 JIC 1 -
NEXT ASSEMBLY
5250276
5250327
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
D
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TM
5570044
HYDRAULIC HOSE ASSEMBLY
Ø6.4 x 3700mm SB
03/31/2009
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 4/24/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

PART SPECIFICATION FORM
ACP
BENDPAK Number:
5570129
MRP Description:
¼” HYDRAULIC HOSE 31 CL-0400X
Date:
05/24/2018
ECO :
00950
1. Engineering Specification
Application:
¼” HYDRAULIC HOSE
Detailed Description:
ONE or TWO BRAID STEEL WIRE HYDRAULIC HOSE
SIZE: 1/4” / 6mm I.D. MIN
0.53” / 13.4mm O.D. MAX
SPECS: 5700PSI OR 393 BAR WORKING PRESSURE MINIMUM
17100PSI OR 1179 BAR MINIMUM BURST PRESSURE MINIMUM
3” / 80mm MIN BEND RADIUS
COLOR: BLACK
ADDITIONAL CONTACT INFORMATION:
Xin Yurong
Shandong Ningjin High Energy Hose Co., Ltd.
Tel: [phone]
No. 7, Taishan Rd., Industrial Park, Ningjin County, Shandong, China
Approved Vendor
Vendor Part #
Contact #
AUTHORIZED
COMPONENT PROVIDER
1) Ningjin Hydraulic Hose
Co.
5570129
[phone]
X
2)
OR BENDPAK ENGINEERING APPROVED EQUIVALENT
2. Vendor Information (Or for Reference)

19.5
18.0
9197.0
9293.0
44.0
1 3
2
5
4
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 9173mm* --
2 5746021 Ø10 CABLE END CONNECTOR 1 E
3 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
4 5545342 WASHER M18 FLAT 2 --
5 5535358 NUT M18 x 2.5 NL 2 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 03/12/2019 TS 01049
B
WAS 9267 NOW 9293, REPLACED 5746158 WITH
5746022
04/08/2020 TM 01120
C ADDED 5535358 AND 5545342 08/25/2020 TM 01195
WHERE USED
D4-9X
GP-9XLT
NEXT ASSEMBLY
5250276
5250327
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595572
CABLE ASSEMBLY
Ø10 x 9293mm ST
03/12/2019
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 08/27/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
*ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 AND 5545342 ONTO CABLES FOR SHIPMENT 4.

18.0
19.5
44.0
7851.0
7771.0
2
3
15
4
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 7757mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5545342 WASHER M18 FLAT 2 -
5 5535358 NUT M18 x 2.5 NL 2 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 03/12/2019 TS 01049
B
WAS 7815 NOW 7851, REPLACED 5746158 WITH
5746022
04/08/2020 TM 01120
C ADDED 5535358 AND 5545342 08/25/2020 TM 01195
WHERE USED
D4-9X
GP-9XLT
NEXT ASSEMBLY
5250276
5250327
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595573
CABLE ASSEMBLY
Ø10 x 7851mm ST
03/12/2019
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 08/27/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
*ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 AND 5545342 ONTO CABLES FOR SHIPMENT 4.

18.0
19.5
44.0
4575.0
4619.0
3
21 4
5
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 4525mm* -
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT, M18 x 2.5 NL 2 -
5 5545342 WASHER M18 FLAT 2 -
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 03/12/2019 TS 01049
B
WAS 4600 NOW 4619, REPLACED 5746158 WITH
5746022
04/08/2020 TM 01120
C ADDED 5535358 AND 5545342 08/25/2020 TM 01195
WHERE USED
D4-9X
GP-9XLT
PL-12000DPS
NEXT ASSEMBLY
5250276
5250327
5250351
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595574
CABLE ASSEMBLY
Ø10 x 4619mm ST
03/12/2019
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 9/11/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
*ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 AND 5545342 ONTO CABLES FOR SHIPMENT 4.

19.5
18.0
44.0
3131
3175
1 2
3
4
5
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5595011 CABLE, LIFTING Ø10mm 3081mm* --
2 5746022 Ø10 THREADED CABLE CONNECTOR 1 D
3 5746021 Ø10 CABLE END CONNECTOR 1 E
4 5535358 NUT M18 x 2.5 NL 2 --
5 5545342 WASHER M18 FLAT 2 --
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 03/12/2019 TS 01049
B REPLACED 5746158 WITH 5746022 10/15/2019 TS 01120
C ADDED 5535358 AND 5545342 08/25/2020 TM 01195
WHERE USED
D4-9X
GP-9XLT
NEXT ASSEMBLY
5250276
5250327
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5595575
CABLE ASSEMBLY
Ø10 x 3175mm ST
03/12/2019
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
OR 08/27/2020
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED .
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
LENGTH SHOWN IS AFTER SWAGING 2.
ITEM 1 QTY FOR REFERENCE ONLY 3.
THREAD 5535358 AND 5545342 ONTO CABLES FOR SHIPMENT 4.

3
2
1
5
4
7
6
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
NEXT ASSEMBLY
5215832
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A
A-001
PRODUCTION RELEASE
ADDED GLOSS TO PAINT NOTE
02/25/2019
08/22/2019
TS
TM
01049
01110
B
PAINT WAS GRAY NOW BLACK, UPDATED TITLE
TO REFLECT WHERE USED
09/03/2020 CA 01195
C WAS 47 NOW 94 01/06/2021 CA 01254
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5735697 D4-9, GP-9 CASTER KIT FRAME PLATE 2 A
2 5737102 D4-9, GP-9 CASTER KIT CRADLE 1 A
3 5737101 D4-9, GP-9 U-BRACKET 1 A
4 5735692 D4-9, GP-9 STIFFING PLATE 124 x 55mm 2 A
5 5735691 D4-9, GP-9 STIFFING PLATE 124 x 100mm 2 A
6 5735683 D4-9, GP-9 CASTER KIT PLATE 10mm 1 A
7 5735686 D4-9, GP-9 CASTER MOUNTING PLATE 1 A
WHERE USED
D4-9
D4-9X
GP-9F
GP-9XLT
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
TS
5601312
D4-9, GP-9 CASTER
FRAME WELDMENT
02/22/2019
DO NOT SCALE DRAWING
1:8
SCALE:
THIRD ANGLE PROJECTION
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
REFER TO MODEL FOR ADDITIONAL INFORMATION 1.
BREAK AND DEBURR ALL SHARP EDGES 0.3mm 2.
REMOVE ALL WELD SPLATTER 3.
DIMENSIONS SHOWN ARE AFTER PAINTING 4.
PAINT BLACK (RAL-9017) 20% GLOSS 5.
NOTE: UNLESS OTHERWISE SPECIFIED.