Bend-Pak PCL-18B User manual

Service Manual PCL-18B
Service Parts & Diagrams
This guide is a troubleshooting reference used for maintaining and servicing your
BendPak product. It provides comprehensive information on identifying serviceable
parts and components and assists in troubleshooting problems and performing
assembly/disassembly procedures.XPR-10A
BendPak SKU 5260130
PCL-18B Production Column
Post A
09/20/16

DIMENSIONS ARE IN MM
☺
3
6
7
1
5
4
2
8
9
13
10
12
11
14
15
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
T
UPDATED TITLE REFLECT WHERE USED, ADDED
5520016, UPDATED BOM REVISIONS
08/20/2015 JM 00720
U
ADDED 5905580, 5905615, 5905620, 5905311,
AND 5905675, UPDATED BOM REVISION
11/02/2015 TM 00737
V ADDED 5905475, UPDATED BOM REVISION 08/24/2016 DB 00774
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5245121 PCL-18B COLUMN SUPERSTRUCTURE 1 T
2 5250221 PCL-18B PARTS BOX, PRIMARY COLUMN 1 K
3 5600449 PCL-18B DISPLACEMENT SENSOR COVER WELDMENT 1 D
4 5215047 PCL-18B MOTOR COVER ASSEMBLY 1 F
5 5215050 PCL-18B CONTROL BOX ASSEMBLY, POST A 1 K
6 5600032 PCL-18B TOW CART BRACKET WELDMENT 1 F
7 5620113 PCL-18B TOW ANCHOR WELDMENT 1 D
8 5215670 PULL HANDLE ASSEMBLY 1 --
9 5520016 PCL-18B 10/4 SOOW/CAT5E COILD CUSTOM CABLE ASSY. 1 --
10 5905580 PCL-18 ALI SAFETY LABEL KIT 1 --
11 5905615 PCL-18 WARNING LABEL 1 --
12 5905620 PCL-18 INSTRUCTIONS LABEL 1 --
13 5905311 BENDPAK LABEL; 4 x 38" WHITE INK 1 --
14 5905675 MAX CAP NRTL DANGER 18K 1 --
15 5905475 PCL-18B_Column_Indicator_A 1 --
SHEET 1 OF 2
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
V
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5260130
PCL-18B PRODUCTION
COLUMN, POST A
07/14/2009
DO NOT SCALE DRAWING
1:18
SCALE:
THIRD ANGLE PROJECTION
DB 08/29/2016
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ALL LABELS TO BE APPLIED AFTER PAINTING. 2.
SEE ATTACHED LABEL PLACEMENT SHEET 3.

DIMENSIONS ARE IN MM
☺
A
B
C
6
12
13
15
14
16
2
5
4
3
11
8
9
7
1
17
24
20
29
30
31
DETAIL A
SCALE 1 : 6
10
19
18
25
DETAIL B
SCALE 1 : 4
2123
22
DETAIL C
SCALE 1 : 4
27
26 28
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
E REPLACED 5505350 WITH 5505335 01/25/2013 TM 00574
F
REPLACED 5530027 WITH 5530252, REPLACED (1)
5535357 WITH 5535010, ADDED (1) 5545009
02/15/2013 TM 00578
G
ADDED 5545036, UPDATED TITLE TO REFLECT
WHERE USED, UPDATED BOM REVISIONS
08/24/2015 JM 00720
NEXT ASSEMBLY
5250221
5250350
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5530079 BPHS M6 x1.0x10 3 --
2 5535354 NUT M12 x1.75 6 --
3 5530076 HHB M12 x 1.75 x 35mm 6 --
4 5545201 WASHER, M12 SPRING LOCK 6 --
5 5545347 WASHER, M12 FLAT WASHER 6 --
6 5530756 HHB M6 x 1 x 25 1 --
7 5530010 HHB M8 x 1.25 x 25 4 --
8 5545021 WASHER M8 x Ø20 FLAT 4 --
9 5545202 WASHER M8 x Ø15 SL 4 --
10 5535357 NUT M6 x 1.0 NL 6 --
11 5535001 NUT M8 x 1.25 NL 4 A
12 5505117 PCL-18B TOW ANCHOR PIN 2 C
13 5530157 SSS M4 x 0.7 x 10 2 --
14 5505109 PCL-18B TOW CART TIE PIN 2 C
15 5550109 FTG ELB -06 JIC x -06 F NPT 1 --
16 5550183 FTG ELB -06 JIC -06L ORB 1 --
17 5545005 M6 FLAT WASHER 4 --
18 5530147 BHS 6-32 x 2.5 2 --
19 5535190 HN 6-32 2 --
20 5535010 Nut, M4 X 0.7 5 --
21 5745215 PCL-18B WHEELED JACK PIVOT BEARING 1 C
22 5530057 SSS M5 x 0.8 x 10 2 --
23 5530099 SSS M6 x 1.0 x 12 2 --
24 5505335 HAIR PIN #203, Ø0.093” X 1 5/8” 2 --
25 5540041 PULL SPRING Ø6.35 x 50mm 2 A
26 5736532 PCL-18B STRING POT LINKAGE 1 B
27 5545009 WASHER, Ø4.3 x Ø9mm x 0.8mm 2 --
28 5530181 HHB M6 x 1.0 x 10 1 --
29 5530233 M4 x 0.7 x 80 THREADED ROD 2 --
30 5746294 PCL-18B STRING POT MOUNTING SPACER 2 B
31 5545036 WASHER M12 x Ø37 x 3mm 4 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
G
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5174499
PCL-18B PARTS BAG
07/14/2009
DO NOT SCALE DRAWING
1:12
SCALE:
THIRD ANGLE PROJECTION
CA 09/23/2015
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

DIMENSIONS ARE IN MM
☺
A
B
3
1
4
11
10
14
12
13
DETAIL A
SCALE 1 : 2
6
7
8
9
DETAIL B
SCALE 1 : 4
16
15
5
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
L UPDATED BOM REVISIONS 04/21/2015 MR 00702
M
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS
08/21/2015 JM 00720
N UPDATED BOM REVISION 08/22/2016 DB 00774
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600446 PCL-18B POST WELDMENT 1 K
2 5716628 PCL-18B WHEEL ADJUSTMENT BLOCK 2 E
3 5620112 PCL-18B WHEEL ADJUSTMENT ROD WLDMENT 2 D
4 5215230 PCL-18B LEG WHEEL ASSEMBLY 2 D
5 5545020 WASHER M16 x 50 2 --
6 5530756 HHB M6 x 1 x 25 1 --
7 5575112 GP/PCL/XPR/PL-7000 SAFETY SHEAVE 1 C
8 5535357 NUT M6 x 1.0 NL 1 --
9 5565350 GP/PCL/XPR/PL-7000 SAFETY SHEAVE SPACER 1 C
10 5736332 PCL-18B SOLENOIND MOUNT PLATE 1 E
11 5736333 PCL-18B MICRO SWITCH BRACKET RISER 1 C
12 5746632 PCL-18B WHEEL ARM PIN 2 D
13 5540020 E RING Ø19mm OD TRUARC 5133-75 2 --
14 5620041 PCL-18B ROLLER BRACKET WELDMENT 2 D
15 5736531 NUT M20 x 2.5, WITH HOLE 2 A
16 5505049 SPRING PIN M6 x 30 2 --
NEXT ASSEMBLY
5245121
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
N
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215014
PCL-18B POST ASSEMBLY
11/14/2007
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.
5620041 MUST SWING FREELY 3.

DIMENSIONS ARE IN MM
☺
1
11
3
2
5
12
4
14
6
13
7
9
10
614
8
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H
REPLACED 5716169 WITH 5716159, REPLACED
5575092 WITH 521542, REPLACED 5600455 WITH
5600885, AND 5600447 WITH 5600884
02/17/2015 MR 00651
J UPDATED BOM REVISION 03/19/2015 TM 00693
K
UPDATED TITLE TO REFLECT WHERE USED, UPDATED
BOM REVISIONS
08/21/2015 JM 00720
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5600448 PCL-18B CARRIAGE WELDMENT 1 H
2 5600884 PCL-18B RIGHT FORK ARM WELDMENT 1 B
3 5600885 PCL-18B LEFT FORK ARM WELDMENT 1 B
4 5716156 PCL-18B CARRIAGE SLIDE 6 C
5 5580219 KEYRING 56mm x 3mm 4 --
6 5716159 PCL-18B CARRIAGE SLIDER SPACER 6 F
7 5701424 PCL-18B CARRIAGE ROLLER COVER, R.H. 1 B
8 5701459 PCL-18B CARRIAGE ROLLER COVER, L.H. 1 E
9 5545027 WASHER M12 x Ø37 x 3mm 2 --
10 5530164 HHB M12 x 1.75 x 20 2 --
11 5746619 PCL-18B FORK PIN 2 C
12 5510105 PCL-18B LIFT HEAD PIN CHAIN 2 --
13 5746073 PCL-18B ROLLER BEARING BACKUP PLATE 2 D
14 5215421 PCL-18B CARRIAGE SLIDER ASSEMBLY, BRASS 4 C
NEXT ASSEMBLY
5245121
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
GJZ
5215034
PCL-18B CARRIAGE
ASSEMBLY
11/13/2007
DO NOT SCALE DRAWING
1:15
SCALE:
THIRD ANGLE PROJECTION
CA 09/23/2015
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.
ATTACH KEYRINGS TO THE ENDS OF EACH CHAIN 3.
ATTACH KEYRINGS TO FORK PIN AND LIFT HEAD 4.
NOTE: UNLESS OTHERWISE SPECIFIED .

DIMENSIONS ARE IN MM
☺
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H
REPLACED 5530094 WITH 5530274, REPLACED
5530094 WITH 5530274, UPDATED TITLE TO
REFLECT WHERE USED, ADDED ELECTRONIC
COMPONETS, ADDED 5530174, UPDATED BOM
REVISIONS
08/26/2015 JM 00720
J
ADDED 5905621 AND 5905622, REPLACED
5520018 WITH 5520020
10/28/2015 TM 00737
K
REPLACED 5520643 WITH 5520026, UPDATED
BOM REVISION
08/22/2016 DB 00774
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
1 5715368 PCL-18B FOAM TAPE 1 -
2 5520226 HAN 16B-HBM SINGLE LEVER COVER 1 -
3 5520218 HAN 40A AXIAL MODULE, FEMALE 2 -
4 5520216 HAN MODULAR FRAME 16 HOOD 4 MODULE A-D 1 -
5 5520212 CORD CONNECTOR, ALUMINUM 1-1/4" 1 -
6 5520430 5 PORT UNMANGED ETHERNET SWITCH 1 -
7 5620046 PCL-18B CONTROL BOX WELDMENT, POST A 1 G
8 5620047 PCL-18B BOX COVER WELDMENT, POST A 1 F
9 5701464 PCL-18B CONTORL BOX INSIDE PLATE 1 F
10 5545005 M6 FLAT WASHER 4 -
11 5535112 NUT M6 x 1.0 4 -
12 5530237 BHPS M5 x 0.8 x 6 15 -
13 5580120 SURFACE MOUNT HINGE, 1.5" x 1.5" 2 -
14 5530274 FHS M5 x 0.8 8 -
15 5520468 DIN 3 RAIL; 35mm 5 711mm
16 5520469 WIRE DUCT 5 1160mm
17 5520424 THERMAL OVERLOAD 5-8A 1 -
18 5520421 POWER SUPPLY 24VDC, 2.5A, 60W DIN RAIL 1 -
19 5520417 DL05-06 ETHERNET MODULE 1 -
20 5520416 CURRENT ANALOGE MODULE INPUT 4-20mA 1 -
21 5520422 3 POLE CONTACTOR 50A 24VDC COIL 1 -
22 5520641 LED INDICATOR, RED, 24VDC 4 -
23 5520644
22mm PANEL MOUNT ILLUMINATED PUSH
BUTTON/GREEN
1 -
24 5520026
22mm PANEL MOUNT ILLUMINATED N.O. PUSH
BUTTON/RED
1 -
25 5520427 2 POS SELECTOR SWITCH, 1 N.O. 1 -
26 5520401 PUSH BUTTON, 22mm, EMERGENCY 1 -
27 5520429 AUDIBLE BUZZER, 22mm, RED LED, 24V 1 -
28 5520638 IND LIGHT, 22mm, 24V, LED, GREEN 2 -
29 5520640 IND LIGHT, 22mm, 24VDC, LED, YELLOW 2 -
NEXT ASSEMBLY
5260130
ITEM
NO
PART
NUMBER
DESCRIPTION QTY REV
30 5520639 IND LIGHT, 22mm, 24VDC, LED, RED 1 -
31 5520545 CONTROLLER 20 INPUT/16 RELAY OUTPUT 24V 1 -
32 5520437 END COVER FOR DN-T12-A OR DN-T10-A SERIES 3 -
33 5520436 TERMINAL BLOCK 10AWG, 30A, GRAY 20 -
34 5520434 TERMINAL BOLCK, 6AWG, 65A, GRAY 12 -
35 5520435 END COVER FOR DN-T8 OR DN-T6 6 -
36 5520433 FUSE HOLDER 6AWG 30A 3 -
37 5520432 GROUNDING TERMINAL 24-10 AWG 4 -
38 5520423 3 POLE CONTACTOR 9A 24VDC COIL 1 -
39 5550479 CORD CRIMP 5 -
40 5520438
TERMINAL BLOCK END BRACKET, SCREW DOWN,
9mm WIDE
4 -
41 5520441 GROUND TERMINAL 6AWG 2 -
42 5520642
22mm PANEL MOUNT MOMENTARY PUSH BUTTON
SWITCH/BLACK
5 -
43 5520581 FUSE,5A, 1-1/4" X 1/4" 1 -
44 5326088 FUSE,2A, 1-1/4" X 1/4" 2 -
45 5520439 JUMPER, MULTIPLE DINNECTOR TERN BLKS 1 -
46 5520442 TERMINAL JUMPER DN-55J6 FOR DN-T6 1 -
47 5520172 VARISTOR 30V 1KA DISC 10MM 4 -
48 5520249 3M VHB FOAM TAPE 75935A31 1 -
49 5520466 PCL-18B DOOR LOCK ASSEMBLY 1 -
50 5905635 LABEL; PCL-18; CONTROL PANEL BUTTONS/PRIMARY 1 -
51 5550514 CORD GRIP, M32 X 1.5 1 -
52 5550513 CORD GRIP, PG-9 1 -
53 5530174 PHPS M4 x 0.7 x 20 4 -
54 5535010 Nut, M4 X 0.7 4 -
55 5520443 DL06 CPU BATTERY 1 -
56 5520213 HAN ES MODULE, CAGE CLAMP MALE 2 -
57 5905234 WIRE MARKER, .25" SQUARE A/R -
58 5520017 PCL-18B CAT5 CABLE ASSEMBLY, 380mm L 1 A
59 5520020
PCL-18B CAT5 CABLE ASSEMBLY, COLUMN A, B & C,
570mm L
1 A
60 5905622 PCL-18B CALIBRATION BUTTON LABEL 1 --
61 5905621 PCL-18B CALIBRATION LABEL 1 --
SHEET 1 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
GJZ
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
12/11/2007
DO NOT SCALE DRAWING
1:5
SCALE:
THIRD ANGLE PROJECTION
DB 08/29/2016
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

A
A
300
254
230
2PL
38
2PL
229
2PL
SECTION A-A
SCALE 1 : 7
9
10
15
16
7
1
B
B
290
63
31
SECTION B-B
SCALE 1 : 9
16
16
48
8
SHEET 2 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
1:5
SCALE:

18
6
40
34
35
46
31
19
20
36
43
32
33
45
47
37
41
21
38
17
3
2
44
7
53 54
55
56
47
58
59
4
SHEET 3 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
1:5
SCALE:

314
494
C
C
D
58
59
1
SECTION C-C
SCALE 1 : 2
PART OF
CABLE ASSEMBLY
5520018
WHT/BRN (PIN 2)
BRN (PIN 1)
BLU (PIN 4)
WHT/BLU (PIN 5)
GRN (PIN 3)
ORG (PIN 3)
WHT/GRN (PIN 5)
WHT/ORG (PIN 2)
10 AWG WHT (PIN 2)
10 AWG RED (PIN 1)
10 AWG GRN (PIN 1)
10 AWG BLK (PIN 2)
DETAIL D
SCALE 1 : 1.5
57
SHEET 4 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
1:5
SCALE:

42
61
60
39
22
25
30
29
28
42
42
42
23
28
29
24 26
27
49
50
52
42
42
13
14
5
51
SHEET 5 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
1:5
SCALE:

X7
CALIBRATION
4
CONTROL BOX A
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
18AWG BLK 18AWG BLK
TO TB-4
-24VDC
(SEE SHEET 6)
CONTROL BOX A
DOOR ASSEMBLY
X2
X3
X4
X5
X6
X10
Y5
Y6
Y7
Y10
Y11
Y12
Y13
Y14
Y15
Y16
Y17
UP
DOWN
PARK/LOCK
RESET
SPEED
MODE
OK TO PARK
RABBIT MODE
TURTLE MODE
FAULT
TEAM MODE
SINGLE MODE
PAIR MODE
OUT OF TOLERANCE
SAFTY RELEASE
STRING POT
NO MOTION
(SEE SHEET 6)
PLC
Y13
Y12
Y11
Y10
Y7
Y6
Y5
X10
X6
X5
X4
X2
X7
X3
Y17
Y16
Y15
Y14
SHEET 7 OF 7
REV
DWG. NO.
A
SIZE
TITLE:
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
5215050
PCL-18B CONTROL BOX
ASSEMBLY, POST A
1:5
SCALE:

DIMENSIONS ARE IN MM
☺
1
2
3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
B PCL-18 WAS MCL-18, UPDATED BOM REVISIONS 09/29/2009 MT 00303
C UPDATED BOM REVISIONS 01/08/2010 MT 00331
D
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS
08/21/2015 JM 00720
NEXT ASSEMBLY
5215014
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5215231 PCL-18B CASTER WHEEL ASSEMBLY 1 C
2 5746623 PCL-18B ROLLER PIN 1 D
3 5540030 E RING Ø22 OD TRUARC 5133-87 2 -
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
D
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5215230
PCL-18B LEG WHEEL
ASSEMBLY
06/30/2009
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 09/23/2015
ASSEMBLE ITEMS AS SHOWN 1.
NOTE: UNLESS OTHERWISE SPECIFIED .

DIMENSIONS ARE IN MM
☺
3
1
2
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE DERIVED FROM 5215409 02/18/2015 MR 00651
B UPDATED BOM REVISION 06/08/2015 TM 00702
C
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS
08/21/2015 JM 00720
NEXT ASSEMBLY
5215034
ITEM NO. PART NUMBER DESCRIPTION QTY. REV
1 5736348 PCL-18B CARRIAGE SLIDER HOLDER 1 C
2 5716104 PCL-18B BRASS CARRIAGE SLIDER 1 C
3 5535357 NUT M6 x 1.0 NL 2 --
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
AC
5215421
PCL-18B CARRIAGE
SLIDER ASSEMBLY, BRASS
11/11/2010
DO NOT SCALE DRAWING
2:3
SCALE:
THIRD ANGLE PROJECTION
CA 09/23/2015
ASSEMBLE ITEMS AS SHOWN 1.

PART SPECIFICATION FORM
BENDPAK Number:
555555 5215670
MRP Description:
PULL HANDLE ASSEMBLY
Date:
05/01/2015
ECO :
00702
1. Engineering Specification
Application:
HAND PUMP JACK
Detailed Description:
Hand Pallet Truck Assembly include handle, pump unit and back wheel.
ROD HEAD: .45” / 11mm HEIGHT
CENTER OF ROD HEAD TO FRONT EDGE OF PUMP BODY: 3” / 72mm
WIDTH OF PUMP BODY: 3.6” / 92mm
TOP OF ROD HEAD TO BOTTOM OF RHOMBUS PLATE: 9-1/2” / 184.15mm
LENGTH OF ROMBUS PLATE: 10” / 258mm
WHEELS: Ø200 x 50mm W
ADDITIONAL CONTACT INFORMATION:
Changzhou Yi-Lift material handling equipment Co., Ltd.
Xue shu xiang, Yaoguan Town,
Wujin District, Changzhou 213102 Jiangsu, P.R. China
Contact Name: Jack
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
Http: www.yi-lift.com
Approved Vendor
Vendor Part #
Contact #
Preferred Vendor
1) CHANGZHOU YI-LIFT MATERIAL
HANDLING EQUIPMENT CO., LTD.
TYPE9
0086-0510-68866121
[e-mail]
YES
2)
3)
2. Vendor Information

DIMENSIONS ARE IN MM
☺
A
1
3
2
DETAIL A
SCALE 1 : 4
4
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
Q UPDATED BOM REVISION 04/21/2015 MR 00702
R
UPDATED TITLE TO REFLECT WHERE USED ,
UPDATED BOM REVISIONS
08/21/2015 JM 00720
T UPDATED BOM REVISION 08/22/2016 DB 00774
NEXT ASSEMBLY
5260130
5260330
5260331
5260333
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5215014 PCL-18B POST ASSEMBLY 1 N
2 5502304 CYLINDER ASSEMBLY Ø3.5 x 69 1 C
3 5215034 PCL-18B CARRIAGE ASSEMBLY 1 K
4 5701103 PCL-18B CYLINDER STOPPER 1 C
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
T
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5245121
PCL-18B COLUMN
SUPERSTRUCTURE
07/14/2009
DO NOT SCALE DRAWING
1:20
SCALE:
THIRD ANGLE PROJECTION
DB 08/29/2016
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.
ASSEMBLE ITEMS AS SHOWN 2.

DIMENSIONS ARE IN MM
☺
3
5
1
6
4
2
7
13
11
9
10
12
8
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H ADDED 5905675 03/12/2015 VB 00651
J
UPDATED TITLE TO REFLECT WHERE USED ,
UPDATED BOM REVISIONS
08/24/2015 JM 00720
K
REMOVED 5900151, 5905580, 5905615,
5905620, 5905105, AND 5905675
11/02/2015 TM 00737
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5174499 PCL-18B PARTS BAG 1 G
2 5600704 PCL-18B SAFETY BLOCK WELDMENT 1 C
3 5600278 PCL-18B TOW CART TIE PLATE WELDMENT 1 D
4 5756113 PCL-18B HYDRAULIC TUBE 1 C
5 5570872 PCL-18B HYD. HOSE ASSY Ø10 x 850mm DS 1 C
6 5746615 PCL-18B SAFETY PIVOT PIN 1 D
7 5721099 PCL-18B SOLENOID TRIP BRACKET 1 D
8 5746257 PCL-18B WHEELED JACK RETAINER RING 1 C
9 5900147 SAFETY MANUAL ALI / SM 93-1 1 -
10 5900152
ALIGN OIM OPERATION INSPECTION &
MAINTENANCE
1 -
11 5900280 ALI/LP FRAME ENGAGING LIFTS GUIDE 1 -
12 5905151 SAFETY TIPS CARD ALI-ST 90 1 -
13 5900176 PCL-18 INSTALLATION MANUAL 1 -
NEXT ASSEMBLY
5260130
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
TM
5250221
PCL-18B PARTS BOX,
PRIMARY COLUMN
07/14/2009
DO NOT SCALE DRAWING
1:12
SCALE:
THIRD ANGLE PROJECTION
CA 11/20/2015
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING 1.

DIMENSIONS ARE IN MM
☺
600
2
5
3
1
4
6
CAT5E, CABLE
CUT TO LENGTH AT FINAL ASSEMBLY
(10/4 SOOW)
7
SEE
DETAIL-B
8
A
DETAIL A
SCALE 2 : 3
5
2
WHT/BLU (PIN 5)
GRN (PIN 3)
BLU (PIN 4)
BRN (PIN 1)
GRN (PIN 1)
RED (PIN 1)
ORG (PIN 3)
WHT/GRN (PIN 5)
WHT/ORG (PIN 2)
BLK (PIN 2)
WHT (PIN 2)
WHT/BRN (PIN 2)
DETAIL-B
T-568A
1
ORG (PIN 6)
WHT/BLU (PIN 5)
WHT/BRN (PIN 7)
WHT/GRN (PIN 1)
GRN (PIN 2)
WHT/ORG (PIN 3)
BRN (PIN 8)
BLU (PIN 4)
(RJ-45)
NEXT ASSEMBLY
5260130
5260330
5260333
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
A PRODUCTION RELEASE 9/9/2015 JM 00720
ITEM
NO.
PART
NUMBER
DESCRIPTION QTY. REV
1 5520227 HAN 16B HOOD SIDE ENTRY 2 PEGS M25 1 -
2 5520217 HAN 40A AXIAL MODULE, MALE 2 -
3 5520216 HAN MODULAR FRAME 16 HOOD 4 MODULE A-D 1 -
4 5520465 1 TO 1-1/4 INCH ADAPTER 1
5 5520214 HAN ES MODULE, CAGE CLAMP FEMALE 2 -
6 5520453 10/4 SOOW/CAT5E COILD CUSTOM CABLE 30.5 METER -
7 5520475 CAT 5 CRIMP 1 -
8 5520476 PCL-18B 3/4" LIQUID TIGHT CONNECTOR 1 -
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED .
JM
5520016
PCL-18B 10/4 SOOW/CAT5E
COILD CUSTOM CABLE ASSY.
09/09/2015
DO NOT SCALE DRAWING
1:10
SCALE:
THIRD ANGLE PROJECTION
CA 09/23/2015
ASSEMBLE ITEMS AS SHOWN 1.

850
1 2
REVISION
REV. DESCRIPTION DATE EDITED BY ECO #
A PRODUCTION RELEASE 08/26/2009 AC 00136
B PCL-18 WAS MCL-18 09/29/2009 MT 00303
C UPDATED TITLE TO REFLECT WHERE USED 08/24/2015 JM 00720
NEXT ASSEMBLY
5250221
ITEM NO PART NUMBER DESCRIPTION QTY. REV
1 5570116 Ø10 ID HYDRAULIC HOSE 818*mm -
2 5550336 FTG NPL -06 CRIMP x -06 JIC 2 -
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
C
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
AC
5570872
PCL-18B HYD. HOSE
ASSY Ø10 x 850mm DS
08/26/2009
DO NOT SCALE DRAWING
1:2
SCALE:
THIRD ANGLE PROJECTION
CA 09/24/2015
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±1.0
0.00 = ±0.25
0.000 = ±0.13
ANGULAR: MACH 2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
NOTE: UNLESS OTHERWISE SPECIFIED.
FOR ITEM 1 SPECIFICATIONS REFER TO PART SPECIFICATION FORM 1.
(*)ITEM 1 QTY FOR REFERENCE ONLY 2.

10
5
26
8
7
4
1
3
9
11
ISOMETRIC VIEW
FOR REFERENCE ONLY
DO NOT SCALE
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
H REPLACED 5736626 WITH 5736916 04/21/2015 MR 00702
J
UPDATED TITLE TO REFLECT WHERE USED,
UPDATED BOM REVISIONS
08/21/2015 JM 00720
K 5701396 DISTANCE WAS 1756 NOW 1766 pg 2 09/14/2016 DB 00774
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5731621 PCL-18B BASE PLATE 1 C
2 5701458 PCL-18B BARE POST 1 F
3 5620033 PCL-18B LEG WELDMENT 2 D
4 5765415 PCL-18B SUPPORT BRACKET 2 C
5 5736643 PCL-18B SAFETY SUPPORT 1 C
6 5736916
PCL-18B SHIPPING ANGLE POST TOP
BRACE
1 B
7 5721368 PCL-18B PUMP COVER BRACKET 2 C
8 5721098 PCL-18B SENSOR COVER BRACKET 2 C
9 5210004 GP/PCL/XPR SAFETY SHEAVE CLAMP 1 C
10 5765100 PCL-18B POST RAIL 2 C
11 5701396 PCL-18B SOLENOID MOUNT BRACKET 2 B
NEXT ASSEMBLY
5215014
SHEET 1 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
K
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED.
GJZ
5600446
PCL-18B POST WELDMENT
11/08/2007
DO NOT SCALE DRAWING
1:25
SCALE:
THIRD ANGLE PROJECTION
DB 09/14/2016
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED
BREAK AND DEBURR ALL SHARP EDGES 0.3mm 1.
REMOVE ALL WELD SPLATTER 2.
PAINT BENDPAK BLUE 3.
DRILL AFTER WELD 4.

1
2
3
REVISION
REV DESCRIPTION DATE EDITED BY ECO#
F UPDATED BOM REVISION 02/17/2015 MR 00651
G UPDATED BOM REVISIONS 03/19/2015 TM 00693
H
UPDATED TITLE TO REFLECT WHERE USED, WAS
BENDPAK GRAY NOW BENDPAK BLUE, UPDATED
BOM REVISIONS
08/21/2015 JM 00720
ITEM NO PART NUMBER DESCRIPTION QTY REV
1 5620030 PCL-18B CARRIAGE SUBWELDMENT 1 F
2 5745018 PCL-18B CARRIAGE TOP SHAFT 1 E
3 5745016 PCL-18B CARRIAGE BOTTOM SHAFT 1 F
NEXT ASSEMBLY
5215034
SHEET 1 OF 3
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
H
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS
THE SOLE PROPERTY OF BENDPAK INC. ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT
THE WRITTEN PERMISSION OF BENDPAK INC. IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED.
GJZ
5600448
PCL-18B CARRIAGE
WELDMENT
11/13/2007
DO NOT SCALE DRAWING
1:12
SCALE:
THIRD ANGLE PROJECTION
CA 09/24/2015
BREAK AND DEBURR ALL SHARP EDGES 0.3mm 1.
REMOVE ALL WELD SPLATTER 2.
DIMENSIONS SHOWN ARE AFTER PAINTING 3.
MASK THREADS BEFORE PAINTING 4.
PAINT BENDPAK BLUE 5.
CARDINAL #: T008-GR736
DIMENSIONS ARE IN MM
TOLERANCES:
0. = ±1.5
0.0 = ±0.5
ANGULAR: 0. =
2
°
SURFACE FINISH 1.6 ISO Ra µm
FOR MACHINED SURFACES
UNLESS OTHERWISE SPECIFIED