Benkan Novopress BPN-16R/ACO102 User manual

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BPN-16R/ACO102
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EN Operating Manual
JA 操作マニュアル
=== Ende d er List e f ür T e xt mar ke T it el bl att ===
44000/b07int
0417
18093

BPN-16R/ACO102
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BPN-16R/ACO102
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=== Ende d er List e f ür T e xt mar ke Gr afi k = ==

BPN-16R/ACO102

BPN-16R/ACO102
1
EN
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Exclusive for:
Molco Joint / JP Joint
BENKAN CORPORATION
Thank you for choosing this battery driven press tool. The devices and the press jaws are exclusively
designed for stainless steel press fitting "Molco Joint" and press fitting "JP Joint" for plastic tube made
by Benkan Corporation.
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BPN-16R/ACO102
EN English
Translation of the original Operating Manual
Contents
=== Ende d er List e f ür T e xt mar ke I nh al t 2 = = =
1Proper use ................................................................................................................................................1
2Basic safety information ...........................................................................................................................2
3Definition of terms.....................................................................................................................................3
4Abbreviations............................................................................................................................................3
5Symbols on the device and information on the rating plate .....................................................................3
6Scope of supply........................................................................................................................................4
7Technical data ..........................................................................................................................................5
8Brief description of the press device ........................................................................................................5
9Commissioning and operation..................................................................................................................7
10 Cleaning, maintenance and repair .........................................................................................................10
11 Disposal..................................................................................................................................................11
12 Warranty and guarantee.........................................................................................................................11
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1 Proper use
These press devices are intended exclusively for use with press jaws manufactured by Novopress, or
approved by Novopress in agreement with the system supplier. For further details, please contact the
system supplier or Novopress direct.
The devices and the press jaws are designed exclusively for the press-fitting of pipes and fittings for
which the relevant press jaws are intended.
Any use beyond or different to that described here shall be regarded as improper use.
All work with this tool that does not correspond to proper use may lead to damage to the press device,
the accessories or the pipes. Leaks and/or injury may result.
Novopress is not liable for damage resulting from
•the use of unsuitable press tools or press tools from other manufacturers, or
•applications that do not conform to proper use.
Proper use also includes compliance with the Operating Manual, adherence to the inspection and
maintenance conditions as well as compliance with the latest versions of all relevant safety
regulations.
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Please read carefully through this
Operating Manual for your own safety
and efficient working.
Please keep this manual reachable for
any user of the tool

BPN-16R/ACO102
2
EN
2 Basic safety information
The following pictograms are used to highlight sections of text. Please follow these instructions and
act with particular caution in these cases. Pass all health and safety instructions on to other users and
technicians.
WARNING!
This information indicates a potentially dangerous situation that could result in serious
injury or death.
CAUTION!
This information indicates a potentially dangerous situation that could result in minor
injuries and/or material damage.
Information!
This information is directly linked to the description of a function or an operating
sequence.
Please read this Operating Manual carefully.
The safety instructions it contains must be observed.
Compliance with local safety regulations is essential!
WARNING!
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or
serious injury.
Therefore:
– Save all warnings and instructions for future reference.
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WARNING!
Risk of injury from ejected fragments
Incorrect or improper use or the use of worn or damaged press tools and press devices
carries a risk of injury from ejected fragments.
Therefore:
– Press tools and press devices may only be used by trained personnel.
– Compliance with the specified service work and service intervals is mandatory.
– Check the press tools and press devices for cracks and other signs of wear before
each use.
– Separate all press tools and press devices with material cracks or other signs of
wear immediately and do not use them any longer.
– Only use press tools and press devices that are in perfect technical condition.
– Following incorrect use, do not use the press tool and press device any longer and
have them inspected by an authorised workshop.

BPN-16R/ACO102
3
EN
CAUTION!
Unskilled use may lead to a damaged or malfunctioning press tool and
press device.
Therefore:
– Replace worn press tools immediately and do not use them any longer.
– Use carrying cases for transport and storage and keep press tools and the press
device in a dry room.
– Have damage checked immediately by an authorised workshop.
– Comply with the safety instructions regarding the cleaning and anti-corrosion
agents used.
Information!
Consult the documents provided by the system supplier for handling and assembly
instructions for fittings and pipes..
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3 Definition of terms
V volt Ah ampere hour Ø diameter
A ampere db(A) decibel (sound pressure) h hour
Hz hertz bar bar min minute
W watt °C degree Celsius s second
kW kilowatt kN kilonewton m/s² metre divided by
square second
(acceleration)
g gram a.c. Alternating current voltage
kg kilogram d.c. Direct current voltage
Bj year of
manufacture
F force Nr number
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4 Abbreviations
Abbreviation Explanation
Tool Press tool BPN-16R/ACO102
Press connection Connection between tube and fitting by using the press tool.
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5 Symbols on the device and information on the rating plate
Symbol Meaning
Warning − ejected fragments
Service sticker; indicates when the next service is due.
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BPN-16R/ACO102
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EN
Information on the rating plate
1 Manufacturer logo incl.
address
6 Power consumption
2 Permissible
uninterrupted operating
time
7 Country of manufacture
3 Part No. 8 Permissible voltage
range in volt
4 Serial No. 9 Nominal force
5 Year of manufacture
mm.yy
10 Type designation of
device
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Explanation of possible pictograms on the rating plate
Verification marking Canada/
USA
Verification marking Australia
Verification marking Canada/
USA
CE conformity marking product
safety in Europe
Registration of products on the
uniform customs territory
Read Operating Manual
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6 Scope of supply
The scope of supply for the standard equipment includes:
BPN-16R/ACO102
Optional additional accessories (e.g. press
jaws) may also be included. Please contact the
system supplier for information on the scope of
supply.
Press device incl. operating manual
Battery charger incl. operating instructions
Battery 12 V d.c.
Safety information
EC declaration of conformity
Carrying case
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BPN-16R/ACO102
5
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7 Technical data
Device: BPN-16R/ACO102
Rated voltage/battery: 12 V d.c. (lithium-ion) / 2,0 Ah
Power consumption 240 W
Nominal force: 19 kN
Height: 70 mm
Length: 319 mm with 2,0 Ah battery
Width: 96 mm
Net weight: 1,6 kg (without battery)
Compression range:
Plastic:
up to
Ø 40 mm
Metal:
up to
Ø 28 mm
(up to
Ø 35 mm dep. on system)
Max. noise level: 86,5 db(A) 1)
Noise pressure level at user's ear: 75,5 db(A) 1)
Vibration value: <2,5 m/s² 2)
Type of protection: IP20
Temperature range during operation: -10°C to +50°C
1) Measurement uncertainty 3 db(A) 2) Measurement uncertainty 1.5 m/s²
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Information!
Wear hearing protection.
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The stated vibration emission value was measured using a standard test procedure and can be
employed for the purpose of comparison with another device.
The stated vibration emission value can also be used to obtain an initial estimate of interruptions
during intermittent operation.
Caution The vibration emission value may differ from the stated value while the device is actually in
use, depending upon the manner in which the device is used. It may be necessary to establish safety
measures to protect operating personnel, depending on the actual conditions of use (intermittent
operation.
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Battery charger
For information on the function and operation of the battery charger and the rechargeable batteries,
please consult the battery charger operating instructions.
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8 Brief description of the press device
8.1 Automatic press cycle (Fig. 1)
The device features an automatic press cycle. This ensures that the pressing operation is always
completed. The automatic press cycle is only activated after approx. 1 second. After the automatic
press cycle has been triggered, the green LED (2) goes out and the pressing operation runs
automatically. The pressing operation can then only be stopped by pressing and holding release
button (5). After the pressing operation has been completed, the motor automatically switches off and
the green LED (2) lights up again.
If the start button (1) is released before the automatic press cycle begins, the piston in the press
device moves back to its starting position. The pressing operation will not have been completed. The
pressing operation must be triggered again.
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BPN-16R/ACO102
6
EN
8.2 Rotatable head
The press tool is equipped with a rotatable crimping head. The head is rotatable by 180°. Within the
range of these 180° the crimping head can be moved into any position. It is only possible to adjust the
crimping head before the pressing operation. The crimping head cannot be rotated while the pressing
operation is being performed.
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8.3 Release button (Fig. 1)
The pressing operation can be stopped at any time by pressing and holding the release button (5).
The piston in the press device then returns to its starting position.
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8.4 Battery
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Information!
The batteries are not charged at the factory.
Therefore:
– Charge the batteries before using for the first time.
Information!
Limited temperature range for charging and storing the batteries.
Therefore:
– It is imperative that the operating instructions for the battery charger are complied
with.
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Removing the battery (Fig. 2)
Push in (1) the two release buttons (A) and then remove the battery (2).
Inserting the battery (Fig. 3)
Slide the battery into the device as illustrated until it clicks into place.
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Battery charge indicator (Fig. 2)
The 4 green LEDs (4) indicate the charge level of the battery. The number of LEDs lit up denotes the
battery charge. If the LED (2) is flashing, the battery is empty and no further travel is possible.
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8.5 BPN-16R/ACO102 and battery
Information!
The BPN-16R/ACO102 press device must only be operated with 12 V lithium-ion
rechargeable batteries. The 12 V battery must only be used in the appropriate press
devices.
Feature of the press device after extended periods out of use or when changing the battery:
If the press device is out of use for approx. 30 minutes or the battery is reinserted, it switches off. No
LED is lit up any longer. Press the start button (1) briefly to start the press device.
Behaviour of the press device when the battery is empty:
When a pressing operation begins, a check is made to determine whether the battery charge is
sufficient to complete the pressing operation. If this is not the case the device does not start. The
green LED (2) flashes.
If the green LED (2) flashes following a pressing operation, the pressing operation was carried out
correctly. The battery must be recharged prior to the next pressing operation
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BPN-16R/ACO102
7
EN
9 Commissioning and operation
9.1 Preparing the BPN-16R/ACO102
CAUTION!
Fingers risk being crushed if the device is operated without a press jaw
(Fig. 4)
If no press jaw is fitted, fingers could be placed in the at-risk zone. Fingers could be
crushed when the device is started.
Therefore:
– Do not operate the device without the press jaws.
– Keep your fingers away from the at-risk zone.
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CAUTION!
Not locking the retaining pin (8) fully can cause damage to the device.
(Fig. 5 to 7).
If the retaining pin (8) is not fully inserted and locked, the cylinder can break during the
pressing operation.
Therefore:
– Press in retaining pin (8) as far as it will go and turn 180° to the rear.
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Information!
The press device is not suitable for continuous operation. Following 30 minutes
of continuous operation, a short break of at least 15 minutes must be taken to
allow the device to cool down.
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•Insert the press jaw into the press device as shown in Fig. 5 to 7.
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BPN-16R/ACO102
8
EN
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9.2 Meaning of the LED display
LED display Status/cause Measure
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All LEDs off. The device is switched off. Briefly press the start button (1) (see
section 7.5).
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Green LED (2) lights up. On standby.
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Green LED (2) off
(pressing operation in
progress).
Automatic press cycle is on,
device ends the pressing
operation automatically.
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Green LED (2) flashes. Insufficient battery charge. Charge or replace battery.
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Green LEDs (4) Battery charge display
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Red LED (3) flashes. Device not within the
temperature range
The device only works within a
temperature range of -10 to +50°C. If the
red LED is flashing, the device must be
moved into a warmer or colder area. The
device can be warmed to operating
temperature by means of dry runs.
If the device is too warm it must be cooled
down by means of a short break.
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Red LED (3) lights up. Device fault. Press the start button (1). If this is
unsuccessful, the press device is
defective.
Send the device to a specialist workshop.
NOTE!
The pressing operation may not have
been completed; please check and repeat
if required.
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Red (3) and green (2)
LED flash alternately.
Service interval reached. Take the press device to be serviced.
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9.3 Performing the pressing operation
CAUTION!
Danger of crushing!
There is a risk that fingers and hands will be crushed.
Therefore:
– Keep body parts and foreign objects away from the press jaws during the pressing
operation.
– Do not hold the jaw levers with your hands during the pressing operation.
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CAUTION!
Keep fingers away from the at-risk zone if no press jaw is fitted. (Fig. 4)
Fingers risk being crushed.
Therefore:
– Do not operate the device without the press jaws.
– Keep your fingers away from the at-risk zone.
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Information!
Always comply with the operating instructions for the press tools!
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BPN-16R/ACO102
9
EN
1. Check whether the nominal width of the press fitting corresponds to the nominal width of the
press jaws.
Fittings
Size
Molco Joint JP Joint
10J 10J
13J 13J
13Su 13Su 
20Su / 16J 20Su 16J
25Su 25Su 
1 = Check size on the jaw
2. Observe the system manufacturer's instructions when fitting the press jaws. (Fig. 8)
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Information!
Make sure that the press jaw is fully closed when pressing is complete (Fig. 9).
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3. To start the process, press the start button. (see Fig. 1 for the following instructions)
•The automatic press cycle is only activated after approx. 1 second.
After the automatic press cycle has been triggered, the green LED (2) goes out and
the pressing operation runs automatically.
•The pressing operation can then only be stopped by pressing and holding the
release button (5).
•After the pressing operation has been completed, the motor automatically switches
off and the green LED(2) lights up again.
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4. When the pressing operation has been completed:
•Detach the press jaw from the press fitting (Fig. 10).
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BPN-16R/ACO102
10
EN
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5. Check if the fitting is properly pressed.
After pressing, use Benkan hexagon gauge to check if the pressing is properly done.
•Put the corresponding gauge onto the pressed part of the fitting as shown in the
picture below.
•If the pressing is performed correctly, the fitting fits into the end of the gauge.
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10 Cleaning, maintenance and repair
CAUTION!
Risk of injury during cleaning or repair work from inadvertently pressing
the On switch.
Therefore:
– Comply with the safety instructions and always remove the battery before
performing cleaning, servicing or repair work.
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Service addresses
BENKAN Corporation
5-1, Rokusengoku-Cho, Ota-City
Gunma Pref, 379-2305, JAPAN
You can find the addresses of further authorised specialist workshops by contacting Novopress or at
www.novopress.de.
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Service intervals
Service and repair work may only be carried out by Benkan or the authorised Novopress specialist
workshops.
Information!
The next service deadline is indicated on the press device.
This service must be performed at least every 2 years or at the latest when the LED
display indicates that a service is due (see Section 9.2 Meaning of the LED display).
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Before Using
1. Check if there is no oil leakage [Every time before using the tool]
Make sure that there is no leaking or oozing oil on the body of the tool.
The tool needs to be repaired when oil is leaking.
2. Check if the tool parts are fixed [Every time before using the tool ]
Check if every part is not loose, otherwise the tool needs to be send to service for maintenance.
That may cause breakage of the tool or injury.

BPN-16R/ACO102
11
EN
After using
After using the tool, follow below instructions.
1. Take off the battery
WARNING!
The motor could move unexpectedly which could cause damages and injuries.
Therefore:
Take off the battery of the tool to avoid unexpected incidents.
2. Clean the tool
•Wipe off moisture and dust.
•Use dry cloth to wipe tool housing.
•Gasoline, oil, paint thinner and those kind of solvent will damage the plastic housing.
3. Store the tool in a carrying case.
Store your tool and all accessories in the carrying case.
4. Keep the tool in a proper place
Store in a safe and dry place and avoid below mentioned places for storage:
•Places that are exposed to rain or high humidity.
•Places with big temperature change.
•In direct sunlight.
•Place with explosive atmospheres or inflammable substance.
•In reach of children
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Routine inspection (before use, at the start of the working day) and when soiled (Fig. 11)
Check for visible damage, material cracks and other signs of wear. If defects are found, do not use the
device and have it repaired.
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•
Six-monthly inspection
Have the device inspected by a qualified electrician or a Novopress workshop
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•
Annually to get a 1-year extended warranty (see section 11 Warranty and guarantee)
Have the press device inspected and serviced at Benkan or a Novopress workshop.
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•
11 Disposal
CAUTION!
Groundwater hazard
The device contains hydraulic fluid.
Hydraulic fluids pose a hazard to groundwater. Uncontrolled drainage or improper
disposal is punishable by law.
Therefore:
– Dispose of the device in an environmentally responsible manner.
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•
The instructions in the operating instructions provided with the battery charger must be complied with
when disposing of rechargeable batteries and the charger.
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•
The product must not be disposed of as normal household waste.
Novopress recommends that disposal be carried out by authorised specialist companies.
Alternatively, waste devices can be returned directly to Novopress (or a specialist workshop) for
proper disposal.
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•
12 Warranty and guarantee
Novopress provides the full statutory warranty of 24 months for its press devices and tools. The
warranty period always commences on the date of delivery, which must be proven by means of the
sales documentation in case of doubt.
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•
Within the warranty period, the warranty covers the repair of any damage or malfunction of these tools
that is attributable to material or production faults.

BPN-16R/ACO102
12
EN
The following are not covered by the warranty:
•Damage caused by improper use or inadequate servicing.
•Damage caused by the use of products not approved by Novopress for use with its
press devices.
•Damage caused by pressing unsuitable pipes or fittings.
For wearing parts, the Novopress warranty lasts only for the intended service life.
Service work and parts provided in response to warranty claims do not have to be paid for. However,
all shipping costs shall be borne by the user.
Claims can only be accepted if the device is delivered to Novopress or a Novopress workshop in an
assembled state.
Repair or replacement of the device under warranty does not result in an extension of the warranty
period. Repair or replacement can only be performed using as-new components, the function of which
corresponds to that of the old components. All parts that are faulty and consequently replaced are the
property of the manufacturer.
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•
Extended warranty on expiry of the statutory warranty period
We voluntarily provide the following extended warranties beyond the statutory warranty period
1-year extended warranty for new press devices, adaptor jaws and press collar
Novopress provides an extended warranty of one year for all new press devices, adaptor jaws and
press collars that have been serviced at least every 12 months by Novopress or by an authorised
Novopress workshop. There is a charge for this service work. For details of costs, please contact
Novopress or an authorised Novopress workshop.
3-year extended warranty for new press jaws
Novopress provides an extended warranty of three years for all new press jaws, interchangeable jaws
and press inserts that have been serviced at least every 12 months by Novopress or by an authorised
Novopress workshop. There is a charge for this service work. For details of costs, please contact
Novopress or an authorised Novopress workshop.
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•
Repair warranty
Novopress provides the following repair and spare parts warranty beyond the warranty period for new
products that undergo repair after this period:
•6-month warranty for replaced spare parts.
•12-month warranty for replaced assemblies.
•12-month warranty for replaced press devices.
=== Ende d er List e f ür T e xt mar ke I nh al t = = =

BPN-
16R/ACO102
13
JA
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対応継手：
モルコジョイント／JPジョイント
株式会社ベンカン
この充電式締付工具をお選びいただき、ありがとうございます。この工具とクリンプジョーは、株式
会社ベンカン製のステンレス鋼鋼管対応プレス式継手「モルコジョイント」および樹脂管対応プレス
式継手「JPジョイント」専用に設計されています。
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BPN-16R/ACO102
JA 日本語
「操作マニュアル」原語版からの翻訳
目次
=== Ende d er List e f ür T e xt mar ke I nh al t 2 = = =
1適切な使用..............................................................................................................................................13
2基本的な安全情報...................................................................................................................................14
3用語の定義..............................................................................................................................................15
4略語 ........................................................................................................................................................15
5工具本体の記号と定格板の情報 .............................................................................................................15
6セット明細..............................................................................................................................................16
7技術データ..............................................................................................................................................17
8締付工具の概要 ......................................................................................................................................18
9開始と操作..............................................................................................................................................19
10 清掃、メンテナンスおよび修理 .............................................................................................................22
11 廃棄 ........................................................................................................................................................24
12 保証 ........................................................................................................................................................24
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1
適切な使用
この締付工具はNovopress製か、システムサプライヤ契約によりNovopressが認定したクリンプジョ
ー専用に作られています。詳しくはシステムサプライヤまたはNovopressに直接お問い合わせくださ
い。
この工具とクリンプジョーはパイプ対応プレス式継手と、各クリンプジョーの対応する継手専用に設
計されています。
本書で説明されていないか、説明と異なる使用方法は、不適切な使用と見なされます。
この工具の適切な使用に相当しない作業はすべて、締付工具本体、付属品またはパイプを損傷させる
おそれがあります。漏水やけがの原因になります。
安全で能率の良い作業のために、この
操作マニュアルすべてを注意して読ん
でください。
このマニュアルを工具の使用者全員に
手の届く場所に保管してください

BPN-16R/ACO102
14
JA
Novopressは次のような原因で発生した損傷の責任を負いません。
•適合しない締付工具や他社製の締付工具を使用した場合
•適切な使用に相当しない用途
適切な使用には、操作マニュアルの順守や、検査およびメンテナンス条件の順守、該当する安全規制
すべての最新版の順守なども含まれます。
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2
基本的な安全情報
次の絵文字は文章の区切りを目立たせるために使用されています。このような場合には、下記の指示
に従い、特に注意して対処してください。健康と安全に関する指示はすべて、他の使用者や技術者に
引き継いでください。
警告！
この情報は、重傷や死亡のおそれのある危険な状況の可能性を示しています。
注意！
この情報は、軽傷や物的損傷のおそれのある危険な状況の可能性を示しています。
情報！
この情報は機能や操作手順の説明に直接関係しています。
この操作マニュアルをよくお読みください。
本書中の安全上の指示に必ず従ってください。
使用している国や自治体の安全規制を必ず順守してください。
警告！
安全上のご注意と取扱説明書をすべてお読みください。
警告や取扱説明書に従わなかった場合、感電、火災、大けがなどが発生することがあり
ます。
対応方法：
–警告や取扱説明書はすべて、後で参照できるように保管しておく。
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警告！
飛び出した破片でけがをする危険があります。
誤った使用もしくは不適切な使用、または損耗もしくは破損した締付工具および締付
装置の使用によって、飛び出した破片でけがをする危険があります。
対応方法：
–締付工具および締付装置は、訓練を受けた人だけが使用する。
–指定された整備作業と整備間隔を必ず順守する。
–毎回使用する前に、ひびなどの損耗の兆候がないか、締付工具および締付装置を
確認する。
–ひびなどの損耗の兆候がある締付工具および締付装置は、すぐに他の工具と分
け、これ以上使わない。
–技術的に完全な状態にある締付工具および締付装置だけを使用する。
–誤った使用をした後は、締付工具および締付装置をそれ以上使用せずに、認定ワ
ークショップに点検を依頼する。

BPN-
16R/ACO102
15
JA
注意！
訓練を受けていない人が使用すると、締付工具および締付装置が損傷または故
障することがあります。
対応方法：
–損耗した締付工具をすぐに交換し、これ以上使わない。
–運搬や保管にはキャリーケースを使用し、締付工具および締付装置を乾燥した部
屋に保管する。
–すぐに認定ワークショップに損傷の点検を依頼する。
–使用する洗浄剤や防錆剤に関する安全上の指示を守る。
情報！
継手とパイプの取り扱いや組立の手順は、システムサプライヤの提供するマニュアル
を参照してください。
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3
用語の定義
V ボルト Ah アンペア時 Ø 直径
A アンペア db(A) デシベル(音圧) h 時間
Hz ヘルツ bar バール min 分
W ワット ℃摂氏温度 s 秒
kW キロワット kN キロニュートン m/s²メートル毎秒毎秒(加
速度)
g グラム a.c. 交流電圧
kg キログラム d.c. 直流電圧
YOM 製造年 F 力Nr 数
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4
略語
略語
説明
工具 BPN-16R/ACO102型締付工具
プレス接合 締付工具を使った管と継手の接合。
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5
工具本体の記号と定格板の情報
記号
意味
警告 −破片の飛散に注意
サービスステッカー −次の点検時期を示します。
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BPN-16R/ACO102
16
JA
定格板の情報
1 メーカーのロゴと住所 6 消費電力
2 許容連続作動時間 7 製造国
3 部品番号 8 許容電圧範囲(ボルト)
4 シリアル番号 9 公称出力
5 製造年 MM.YY 10 装置のタイプ指定
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定格板に掲載される可能性のある絵文字の情報
カナダ／米国の認証マーク オーストラリアの認証マーク
カナダ／米国の認証マーク
ヨーロッパの製品安全基準のCE適
合マーク
ユーラシア関税同盟の製品認証 操作マニュアルをお読みください
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6
セット明細
標準的な工具セットの明細は次のとおりです。
BPN-16R/ACO102
オプションの追加付属品(クリンプジョーなど)
も同梱されている場合があります。セット明細
について詳しくは、システムサプライヤにお問
い合わせください。
締付工具および操作マニュアル
充電器および取扱説明書
電池 12 V d.c.
安全情報
EC適合宣言書
キャリーケース
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