Bentone STERLING 40 ST108PL Technical specifications
Providing sustainable energy solutions worldwide
178 016 13
Installation- and maintenance instruction
STERLING 40 ST108PL
DESCRIPTION
1. Reset button
2. Control box
3. Ignition transformer
4. Ignition cables
5. Nozzle assembly
6. Nozzle
7. Brake plate
8. Blast tube
9. Ignition electrodes
10. Connecting pipe
11. Air damper
12. Solenoid valve
13. Pump
14. Drive coupling
15. Indication, air damper
16. Fan wheel
17. Adjustment, air damper
18. Photoresistor
19. Motor
171 205 32 07-01
Components
Dimensions
171 225 53 09-01
TECHNICAL DATA
Burner head
Because of different boiler types
existing on the market, with varying
combustion chamber designs, it is
angle or spray pattern.
Recommended nozzle
Note that the spray angle and the
spray pattern change with the pump
pressure.
Output range and nozzles recommended
Burner tube Length of burner
tube
Measure B
Measure B
Measure B
Measure B
PL 80 45 58 66 65
2,5-3,1
7,0-8,0
(- 0,5) + 0,5
B
188
275
145
ø89
56
239
162
Burner tube Oil capacity Outputy Recommended
Nozzle
Recommended
Pump pressure
Angle Type Bar
PL 1,6-3,5 19-41 16-36 80° H, S 10
3,5-4,5
ST 108 PL 6-7-21,5-10
TECHNICAL DATA
171 215 76 07-01
Flange A
10,3
25
130-150
ø89,7
Flange C
10
125
ø90 4
Flange D
125-150
10,3
ø90 5
12
Flange B
ø89,5 12
136-150
Dimensions
General rules
The installation of an oil burner
should be carried out in accordance
with local regulations. The installer of
the burner must therefore be aware
of all regulations relating to oil and
combustion.
Only oil suitable for the burner should
be used and then in combination with
of the burner.
If the burner is replacing an existing
replaced or cleaned. The installation
must only be undertaken by
experienced personnel. Care should
be taken by the installer to ensure that
are trapped or damaged during
Installation instructions
General installation instructions
accompany the burner and should be
left in a prominent place adjacent to
the burner.
Adjustment of burner
The burner is from the factory pre-set
to an average value that must then be
adjusted to the boiler in question.
All burner adjustments must be made in
accordance with boiler manufacturers
instructions.These must include the
average water temperature and CO2
or O2concentration.
To adjust the combustion device,
start by increasing the air volume
somewhat.
with excess air and smoke number
0. Reduce the air volume until soot
occurs and increase again to reach
a combustion free of soot.
By this procedure an optimum
adjustment is obtained. If larger
nozzles are used the preadjustment of
the air volume must be increased.
Condensation in chimney
A modern burner works with less
excess air and often also with smaller
nozzles than older models. This
of condensation in the chimney. The risk
gases should exceed 60°C measured
0,5 metres from the chimney top.
Adjustment of burner
To obtain a correct adjustment a
measurement must be carried out.
Otherwise there is a risk that a bad
adjustment may cause a formation of
the chimney.
Maintenance
regularly for any signs of malfunction
or oil leakage.
GENERAL INSTRUCTIONS
Measures to raise the temperature:
Insulate the chimney in cold attics
Install a chimney liner
Install a draught regulator (dilutes the
them up during standstill)
Increase the oil quantity
removing turbulators, if any, in the
boiler.
Instructions for use
The end user should be instructed
about the operation and safety
features of the burner.
He should also be made aware of
the importance of the area around
combustible material.
Pump adjustment
See separate description.
Air adjustment 0-32
171 305 67 07-01
MAINTENANCE OF OIL BURNER
Warning: Before doing any service switch off power at the main switch and cut off the oil supply
171 305 68 07-01
Service of burner head and nozzle assembly
171 425 61 14-01
List of components
A1 Oil burner control
A2 Twin thermostat
F1 Fuse, max. 10A
H1 Alarm lamp
H2 Signal lamp (optional)
M1 Burner motor
P1 Time meter (optional)
R1 Photoresistor
S3 Main switch
T1 Ignition transformer
Y1 Solenoid valve
Mains connection and fuses in
accordance with local regulations.
Oil burner control: LOA21... / LOA24.../ LMO14.../ LMO24...
Wiring diagram
ELECTRIC EQUIPMENT
1(2)
LMO14.113... LMO24.255... LOA24.171...
Pre-ignition time: 15 s 25 s 13 s
Pre-purge time: 16 s 26 s 13 s
Post-ignition time: 3 s 5 s 15 s
Safety lock-out time: < 10 s < 5 s < 10 s
Reset time after lockout: < 1 s < 1 s < 50 s
< 1 s < 1 s < 1 s
Ambient temperature: -5 +60°C -20 - +60°C -20 - +60°C
45 µA 45 µA 65 µA
Max. photo current at start: 5,5 µA 5,5 µA 5 µA
Enclosure: IP 40 IP 40 IP 40
Control of photo current
Current through photo unit is measured with a d.c. ammeter (a moving coil
instrument connected in series with the photo unit).
171 425 61 14-01
ELECTRIC EQUIPMENT
2(2)
Function
1.Switch on operating switch and twin thermostat
The burner motor starts, an ignition spark is formed,
the prepurge goes on till the prepurge period ex-
pires and the solenoid valve opens (2).
2. Solenoid valve opens
Oil mist is formed and ignited. The photocell indi-
3. The safety time expires
the control cuts out.
this time limit, the burner will make an attempt to
re-start.
3-4. Operating position
If the burner operation is interrupted by means of
the main switch or the thermostat, a new start takes
place when the conditions in accordance with point
The oil burner control cuts out
A red lamp in the control is lit. Press the reset but-
ton and the burner re-starts.
Note:
-
trol socket.
Colour codes LMO14/24
the normal sequence, as well as provide indication if something ab-
normal is happening in accordance with the following table:
Preheater in operation Solid yellow
Ignition switched on Flashing yellow
Normal operation Solid green
Flashing green
Undervoltage Flashing yellow-red
Fault, alarm Solid red
False light Flashing red-green
Communication mode Fluttering red
Fault codes LMO14/24
information about what has caused the problem by pressing and
holding the reset button for 3 seconds.
expires
False light during start
Time-out for preheater *
Incorrect wiring, internal fault or si-
multaneous occurrence of two faults
* In order for this fault code to occur, the preheater shall not reach
its cut-off temperature within 10 mins. from switch on.
To return to normal operation: Press the reset button for 1 second.
If the reset button is instead kept pressed a second time for at least
3 seconds, you can, via an interface, obtain the corresponding in-
To return to normal operation: Press the reset button for 1 second
Technical data
Viscosity range: 1,3-12,0 mm2
Pressure range: 7-15 bar
Oil temperature: -10 to +70°C
Components
2. Pressure gauge port
3. Pressure adjustment, 4mm allen key
8. Return plug
Suction line tables
The suction line tables consist of
theoretically calculated values where
the pipe dimensions and oil velocity
have been matched so that
turbulences will not occur. Such
turbulences will result in increased
pressure losses and in acoustic noise
in the pipe system. In addition to drawn
copper piping a pipe system usually
comprises 4 elbows, a non-return
valve, a cut-off valve and an external
The sum of these individual
they can be disregarded. The tables
do not include any lengths exceeding
100 m as experience shows that longer
lengths are not needed.
The tables apply to a standard fuel
oil of normal commercial quality
according to current standards. On
commissioning with an empty tube
system the oil pump should not be
run without oil for more than 5 min.
(a condition is that the pump is being
lubricated during operation).
The tables state the total suction line
length in metres at a nozzle capacity
at the suction and pressure side is 2,0
bar.
Purging
On 1-pipe systems it is necessary to
purge the pump. On 2-pipe systems
purging is automatic through the
return line.
171 505 28 07-01
INSTRUCTIONS PUMP TYPE DANFOSS BFP11
0 17 53 100
-0,5 15 47 100
-1,0 13 41 99
-1,5 11 34 84
-2,0 9 28 68
-2,5 7 22 53
-3,0 5 15 37
-3,5 3 9 22
4,0 1 3 6
Two-pipe system
Height Pipe diameter
H ø6 mm ø8 mm ø10 mm
m m m m
Height Pipe diameter
H ø4 mm ø5 mm ø6 mm
m m m m
Height Pipe diameter
H ø6 mm ø8 mm ø10 mm
m m m m
4,0 33 100 100
3,5 31 98 100
3,0 29 91 100
2,5 27 85 100
2,0 25 79 100
1,5 23 72 100
1,0 21 66 100
0,5 19 60 92
Height Pipe diameter
H ø4 mm ø5 mm ø6 mm
m m m m
4,0 51 100 100
3,5 45 100 100
3,0 38 94 100
2,5 32 78 100
2,0 26 62 100
1,5 19 47 97
1,0 13 31 65
0,5 6 16 32
1-pipe system 1-pipe system
system is not recommended
Two-pipe system
H
H
Function danfoss BFP11
drawn from the suction connection
side of the gear wheel (C).
The gear wheel then pumps oil to the
pressure side and the oil is put under
pressure.
The pressure is controlled and kept
constant at the set value by the
regulating valve (P1) with the
diaphragm (D).
The regulating valve (P1) distributes
the oil quantity supplied by the gear set
(C) between the nozzle port (E) and
the return side of the pump (R).
The oil quantity utilized is determined
by the set pressure on the regulating
valve (P1) and the size of the oil nozzle
in the nozzle line.
The valve (P1) functions in the following
way:
been reached, the passage to the
return side opens.
- The diaphragm and the spring
keep the pump pressure constant
at set value.
171 505 29 07-01
INSTRUCTIONS PUMP TYPE DANFOSS BFP11
In case of one-pipe operation the
horse-shoe-shaped washer will be
mounted under the screw head, and
in case of two-pipe operation, the
horse-shoe-shaped washer will be
removed.
The horse-shoe-shaped washer will
be introduced in all BFP 11-pumps .
To minimize the leak between cover
plate and pump housing when running
one-pipe operation, the changeover
screw will be mounted generally. But
in order for the return oil in the pump
side, a horse-shoe-shaped washer will
be mounted under the screw.
R
S
E
NC
A
G
H
V
P1
P
D
C
- If the pump is overloaded, i.e. if
you try to get out more oil than
the gear set can supply under
existing circum-stances, the oil
pressure falls below the set value
and the valve closes against the
return side (R) by means of the
diaphragm (D) and goes into
starting position.
This can be remedied by:
- Reducing the pump pressure.
- Reducing the oil quantity supplied
by using a smaller nozzle.
- Using a pump with a larger capacity.
171 505 44 07-01
Gph 8 9 10 11
0,40 1,33 16 13 1,41 17 14 1,49 18 15 1,56 18 16
0,50 1,66 20 17 1,76 21 18 1,86 22 19 1,95 23 20
0,60 2,00 24 20 2,12 25 22 2,23 26 23 2,34 28 24
0,65 2,16 26 22 2,29 27 23 2,42 29 25 2,54 30 26
0,75 2,49 29 25 2,65 31 27 2,79 33 28 2,93 35 30
0,85 2,83 33 29 3,00 36 31 3,16 37 32 3,32 39 34
1,00 3,33 39 34 3,53 42 36 3,72 44 38 3,90 46 40
1,10 3,66 43 37 3,88 46 39 4,09 48 42 4,29 51 44
1,20 3,99 47 41 4,24 50 43 4,47 53 46 4,68 55 48
1,25 4,16 49 42 4,40 52 45 4,65 55 47 4,88 58 50
1,35 4,49 53 46 4,76 56 48 5,02 59 51 5,27 62 54
1,50 4,98 59 51 5,29 63 54 5,58 66 57 5,85 69 60
1,65 5,49 65 56 5,82 69 59 6,14 73 63 6,44 76 66
1,75 5,82 69 59 6,18 73 63 6,51 77 66 6,83 81 70
2,00 6,65 79 68 7,06 84 72 7,45 88 76 7,81 93 80
2,25 7,49 89 76 7,94 94 81 8,38 99 85 8,78 104 89
2,50 8,32 99 85 8,82 105 90 9,31 110 95 9,76 116 99
2,75 9,15 108 93 9,71 115 99 10,24 121 104 10,73 127 109
3,00 9,98 118 102 10,59 126 108 11,16 132 114 11,71 139 119
3,50 11,65 138 119 12,35 146 126 13,03 154 133 13,66 162 139
4,00 13,31 158 136 14,12 167 144 14,89 176 152 15,62 185 159
4,50 14,97 177 153 15,88 188 162 16,75 198 171 17,57 208 179
5,00 16,64 197 170 17,65 209 180 18,62 221 190 19,52 231 199
5,50 18,30 217 187 19,42 230 198 20,48 243 209 21,47 255 219
6,00 19,97 237 204 21,18 251 216 22,34 265 228 23,42 278 239
6,50 21,63 256 220 22,94 272 234 24,20 287 247 25,37 301 259
7,00 23,29 276 237 24,71 293 252 26,06 309 266 27,33 324 279
7,50 24,96 296 254 26,47 314 270 27,92 331 285 29,28 347 298
8,00 26,62 316 271 28,24 335 288 29,79 353 304 31,23 370 318
8,50 28,28 335 288 30,00 356 306 31,65 375 323 33,18 393 338
9,00 29,95 355 305 31,77 377 324 33,59 398 342 35,14 417 358
NOZZLE TABLE
Pump pressure bar
The table applies to oil with a viscosity of 4,4 mm23.
Burner with preheater
Consider that on preheating the oil quantity is reduced by 5-20% depending on.
- Rise in temperature at the nozzle
- Design of nozzle
- Capacity (high capacity - small difference)
1(2)
171 505 44 07-01
Gph 12 13 14 15
0,40 1,63 19 17 1,70 20 17 1,76 21 18 1,82 21 18
0,50 2,04 24 21 2,12 25 22 2,20 26 22 2,28 27 23
0,60 2,45 29 25 2,55 30 26 2,64 31 27 2,73 32 28
0,65 2,65 31 27 2,75 33 28 2,86 34 29 2,96 35 30
0,75 3,08 36 31 3,18 38 32 3,30 39 34 3,42 40 35
0,85 3,47 41 35 3,61 43 37 3,74 44 38 3,87 46 39
1,00 4,08 48 42 4,24 50 43 4,40 52 45 4,56 54 46
1,10 4,48 53 46 4,67 55 48 4,84 57 49 5,01 59 51
1,20 4,89 58 50 5,09 60 52 5,29 63 54 5,47 65 56
1,25 5,10 60 52 5,30 63 54 5,51 65 56 5,70 68 58
1,35 5,50 65 56 5,73 68 58 5,95 70 61 6,15 73 63
1,50 6,11 72 62 6,36 75 65 6,60 78 67 6,83 81 70
1,65 6,73 80 69 7,00 83 71 7,27 86 74 7,52 89 77
1,75 7,14 85 73 7,42 88 76 7,71 91 79 7,97 94 81
2,00 8,18 97 83 8,49 101 86 8,81 104 90 9,12 108 93
2,25 9,18 109 94 9,55 113 97 9,91 117 101 10,26 122 105
2,50 10,19 121 104 10,61 126 108 11,01 130 112 11,39 135 116
2,75 11,21 133 114 11,67 138 119 12,11 144 123 12,53 148 128
3,00 12,23 145 125 12,73 151 130 13,21 157 135 13,67 162 139
3,50 14,27 169 145 14,85 176 151 15,42 183 157 15,95 189 163
4,00 16,31 193 166 16,97 201 173 17,62 209 180 18,23 216 186
4,50 18,35 217 187 19,10 226 195 19,82 235 202 20,51 243 209
5,00 20,39 242 208 21,22 251 216 22,03 261 225 22,79 270 232
5,50 22,43 266 229 23,34 277 238 24,23 287 247 25,07 297 256
6,00 24,47 290 249 25,46 302 260 26,43 313 269 27,49 326 280
6,50 26,51 314 270 27,58 327 281 28,63 339 292 29,63 351 302
7,00 28,55 338 291 29,70 352 303 30,84 366 314 31,91 378 325
7,50 30,59 363 312 31,83 377 324 33,04 392 337 34,19 405 349
8,00 32,63 387 333 33,95 403 346 35,25 418 359 36,47 432 372
8,50 34,66 411 353 36,07 428 368 37,45 444 382 38,74 459 395
9,00 36,71 435 374 38,19 453 389 39,65 470 404 41,02 486 418
NOZZLE TABLE
The table applies to oil with a viscosity of 4,4 mm23.
Burner with preheater
Consider that on preheating the oil quantity is reduced by 5-20% depending on.
- Rise in temperature at the nozzle
- Design of nozzle
- Capacity (high capacity - small difference)
2(2)
Pump pressure bar
FAULT LOCATION
Burner fails to start
Delayed ignition, burners starts violently
Burner fails to start after normal operation
Situation
Motor runs
Burner pre-purges
Flame occurs
Burner locks out
Motor runs
Burner pre-purges
Burner locks out
Possible causes
Flame instability
Incorrect head settings
Low oil pressure
Excess air
Photocell not seeing light
Photocell failed
Control faulty
False light
No spark
No oil
Remedies
Check nozzle to burner head dimension
and electrode position
Check oil pressure
Adjust air damper
Check that photocell is clean and
unobstructed
advisable to change the photocell if also
changing control)
Check that photocell is not seeing
ambient light
Check that H.T. leads are sound and are
not arcing other than at electrode gap
Check oil supply to burner - check that
pump is not airlocked
Check operation of magnetic valve
Burner fails to start
Lamp not lit
Motor runs
Burner runs to lockout
Fuse has blown
Appliance thermostat has not reset
Appliance overheat device has operated
Control relay or photocell defective
No oil being delivered
No spark
Check or replace fuse if necessary.
Check reason for failure
Adjust thermostat
Reset overheat device. Find reason for
its operation and rectify
Check by replacement
and nozzle are all in good order
Rectify condition
Check ignition transformer. Check
electrode gap and porcelain
Burner pulsates on start-up
Burner pulsates on start-up
Burner starts violently
Excessive draught
Nozzle partly blocked
Oil pressure too low
Flue blocked or damaged
Fan slipping on shaft
Pump coupling loose or worn
Delayed ignition
Adjust the burner
Replace nozzle
Check and adjust
Check and rectify
Check and retighten
Check and replace
Check the electrode adjustment, see
diagram
Check electrodes for damage
Check H.T. leads for damage and
disconnection
171 915 01 08-01
Försäkran om överensstämmelse
Declaration of conformity
Konformitätserklärung
Déclaration de conformité
Brännare, Burner, Ölbrenner, Brûleur
Certifikat TÜV Süddeutschland
Certifikat nr. Typ, Type:
08128915006 BF 1
0111110535004 B 1
0207110535005 B 2
02119815001 ST 97, ST 108, ST 120,
ST 133, ST 146
02119815002 B 9, B 10, B 11
Certifikat nr. Typ, Type:
02119815003 B 20, B 30, B 40, B 45
02119815004 B 50, B 60, B 70, B 80
040588622001 B 55
040588622002 B 65
13129815007 B 45 MF, B 45-2 MF
Enertech AB försäkrar under eget ansvar att ovannämnda produkter är i överensstämmelse med följande standarder eller andra
regelgivande dokument och uppfyller tillämpliga delar i EU direktiv.
Enertech AB declares under sole responsibility that the above mentioned product is in conformity with the following standards or other
normative documents and follows the provisions of applicable parts in the following EU Directives.
Enertech AB erklärt in eigener Verantwortung, dass obenstehende Produkte mit folgenden Normen oder anderen normativen
Dokumenten und anwendbare Teile in EU-Direktiven in Übereinstimmung stehen
Enertech AB déclare sous sa seule responsabilité que les produits désignés ci-dessus sont conformes aux normes et aux documents
normatifs suivants et satisfont aux critères applicables des directives CE suivantes:
Dokument: EN 267
EN 60335
EU direktiv. EU Directives, EU-Direktiven, CE suivantes:
2004/108/EC Elektromagnetisk kompatibilitet, Electromagnetic compatibility EC-Richtlinie, Compatibilité électromagnétique
2006/95/EC Lågspänningsdirektivet, Low-voltage directive, Niederspannungs-Richtlinie, Directive sur les basses tensions
2006/42/EC Maskindirektivet, Machinery directive, Maschinen-Richtlinie, Directive sur les machines
92/42/EEC Verkningsgradsdirektivet, Efficiency directive, Wirkungsgrad-Richtlinie, Directive sur les exigences de rendement
Genom att brännaren uppfyller ovannämnda standarder och direktiv erhåller brännaren CE - märkningen.
In that the burner conforms to the above mentioned standards it is awarded the CE mark.
Indem der Brenner die obengenannten Normen und Richtlinien erfüllt, erhält der Brenner die CE-Kennzeichnung.
Du fait de leur conformité aux directives mentionnées ci-dessus, les brûleurs Bentone bénéficient du marquage CE.
Enertech AB, Bentone Division/
är kvalitetscertifierat enligt/
is quality certified according to/
ist nach dem Qualitätsmanagement /
est certifiée à la norme de qualité
SS-EN ISO 9001:2008
Ljungby, Sweden, 150227 (27/02/15)
ENERTECH AB Bentone Division
Box 309
SE-341 26 Ljungby Sweden
Håkan Lennartsson
171 901 06 15-01
OIL BURNERS MAINTENANCE
INSTRUCTIONS
General information
Keep the boiler room clean. Ensure that the boiler
room has permanent fresh air intake. Switch off before
dismantling the oil burner.
At hinged mounting, make sure that an automatic safety
switch is fitted, so that the burner cannot start when
theswing door is open.
Don´t use the oil fired boiler to burn paper or
rubbish,unless the boiler is especially fitted with a hinged
door tomake this possible.
Don´t fill tank while burner is working.
Starting precautions
Make sure that the oil tank is not empty
Make sure that the valves on oil and water supply pipes
areopen.
Make sure that the boiler flue damper is open.
Make sure that the boiler thermostat is set at the correct
temperature.
Switch on the current. Most relay systems have a
delayed action so that the burner will not start for
perhaps 20 seconds.
With heavy oil the delay will be longer as the burner
will notstart until the oil in the preheater reaches the
requiredtemperature.
If the burner will not start
Press the reset button on the relay. Check that the
thermostats are correctly adjusted.
Don´t forget the room thermostat, check that any
fusesare intact and main switch is on.
If the burner starts but does not ignite
Make an attempt to start the burner.
Never make close repeated start attempts.
Don´t restart the burner until the boiler is free from oil
gases.
If the burner still does not ignite send for the service
engineer.
When switching off during summer
Always use the main switch to cut out the burner even
when adjusting the burner or cutting off the heating for
ashort time. For longer periods of shut down, close all
valves and the oil supply stop-cock.
Clean the filter and nozzle by washing in petrol or
paraffin.
Make sure the filter medium is not damaged or defective.
Protect electrical gear from damp.
Warning
Never stand too near or put your face to the inspection
or fire door, when the burner is about to start.
Never use a naked flame to ignite oil if the electrical
ignition fails.
Always wait for about 10 minutes for the unburnt gases
to disperse before restarting the oil burner if it has failed
to ignite previously.
Installed by:
Tel:
170 025 01 2012-04-16
Enertech AB. P.O Box 309, SE-341 26 Ljungby.
www.bentone.se, www.bentone.com
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