BERGHOF DC1005 Technical Document

ZUNDEL Holding Enterprise
DIALOG
CONTROLLER
DC1005
DC1010
DC1012
V.1.3
Equipment Manual

Copyright © BERGHOF Automationstechnik GmbH
Reproduction and duplication of this document and utilization and communication of its content are
prohibited, unless with our express permission.
All rights reserved. Damages will be payable in case of infringement.
Disclaimer
The content of this publication was checked for compliance with the hardware and software described.
However, discrepancies may arise, therefore no liability is assumed regarding complete compliance.
The information in this document will be checked regularly and all necessary corrections will be included
in subsequent editions. Suggestions for improvements are always welcome.
Subject to technical changes.
Trademark
CANtrol®// and Are registered trademarks of BERGHOF Automationstechnik GmbH
Legal Notice
For the proper characterization of our products it is essential that we employ registered trademarks and
manufacturer names in the documentation related to the services and goods we sell. We would ex-
pressly note that all trademarks, brand names and marks as well as manufacturer names used in this
document are the sole property of the individual owner and are used by us strictly for the purposes of
characterizing our product.
General Information on this Manual
Content:
This manual describes the DIALOG CONTROLLER DC1005 and its modifications. The product-related
information contained herein was up to date at the time of publication of this manual.
Completeness:
This manual is complete only in conjunction with the user manual entitled
'Introduction
to CANtrol Automation System’
s and the product-related hardware or software user manuals required for the particular application.
Standards:
The CANtrol automation system, its modules and its application are all oriented towards the interna-
tional standard, IEC 61131, Part 1 to 4 (EN 61131, Part 1 to 3 and Bbl 1).
Supplementary Sheet 1 of EN 61131 (IEC 61131-4) entitled ‘User Guidelines’ is of particular importance
for the user.
Order numbers:
Please see the relevant product overview in the ‘Introduction to CANtrol Automation System’ manual for
a list of available products and their order numbers.
ID No.: 2809820
You can reach us at:
BERGHOF Automationstechnik GmbH
Harretstrasse 1
72800 Eningen / Germany
Phone: +49 7121 / 894-0
Fax: +49 7121 / 894-100
e-mail: [email protected]
www.berghof-automation.de
BERGHOF Automationstechnik GmbH works in accordance with DIN EN ISO 9001:2000

BERGHOF Automation DIALOG CONTROLLER
DC1000_HB_en_2D0982003ZD00.doc 3
Update
Version Date Subject
1.1 22.09.06 First version
1.2 Inexistent
1.3 31.05.07 Dimensions updated under “Technical Specifications” and in the graphs.
Plug/unplug cycles added to the “USB Pin Assignment” section of the technical
specifications. Description, “Chemical Resistance for Touch Screens” and "I/O-
Modules" included.
Notice to 'SD-card reader' included. Update under 'Power Supply -Internal
power pack, 'Profibus master card' and 'Profibus slave card'.

DIALOG CONTROLLER BERGHOF Automation
4 DC1000_HB_en_2D0982003ZD00.doc
This page intentionally blank.

BERGHOF Automation DIALOG CONTROLLER
DC1000_HB_en_2D0982003ZD00.doc 5
Contents
1. GENERAL INFORMATION ........................................................................................9
1.1. About This Manual.................................................................................................................................9
1.2. Hazard Categories and Terminology..................................................................................................10
1.3. Qualified Personnel..............................................................................................................................11
1.4. Due Diligence........................................................................................................................................11
1.5. Basic Safety Measures ........................................................................................................................12
1.6. Use as Prescribed................................................................................................................................13
1.7. Conformity Declaration .......................................................................................................................13
1.7.1. CE Notice (European Union) ...................................................................................................13
1.8. Transport and Setup............................................................................................................................14
2. PRODUCT DESCRIPTION.......................................................................................15
2.1. Identification.........................................................................................................................................17
2.2. DIALOG CONTROLLER DC1005 / DC1010 / DC1012 Construction.................................................18
2.2.1. Block Circuit Diagram ..............................................................................................................18
2.3. Technical Specifications, DC1005......................................................................................................19
2.3.1. DC1005 Front View .................................................................................................................21
2.3.2. DC1005 Rear View ..................................................................................................................21
2.3.3. DC1005 Dimensions................................................................................................................22
2.3.4. DC1005 Panel Cutout..............................................................................................................23
2.4. Technical Specifications, DC1010......................................................................................................24
2.4.1. DC1010 Front View .................................................................................................................26
2.4.2. DC1010 Rear View ..................................................................................................................26
2.4.3. DC1010 Dimensions................................................................................................................27
2.4.4. DC1010 Panel Cutout..............................................................................................................27
2.5. Technical Specifications, DC1012......................................................................................................28
2.5.1. DC1012 Front View .................................................................................................................30
2.5.2. DC1012 Rear View ..................................................................................................................30
2.5.3. DC1012 Dimensions................................................................................................................31
2.5.4. DC1012 Panel Cutout..............................................................................................................31
2.6. Mounting and Connection...................................................................................................................32
2.6.1. Mounting ..................................................................................................................................32
2.6.2. Connections.............................................................................................................................32
2.7. Pin Assignment....................................................................................................................................33
2.7.1. Pin Overview............................................................................................................................33
2.7.2. Power Supply...........................................................................................................................33
2.7.3. 10/100 Base T Network Connection (Ethernet).......................................................................33
2.7.4. USB..........................................................................................................................................34
2.7.5. CAN Bus ..................................................................................................................................35
2.7.6. Serial Ports ..............................................................................................................................36

DIALOG CONTROLLER BERGHOF Automation
6 DC1000_HB_en_2D0982003ZD00.doc
2.7.7. E-Bus....................................................................................................................................... 37
2.7.8. Connections for Expansion Ports............................................................................................ 37
2.8. SD-Card ................................................................................................................................................ 38
3. DIALOG CONTROLLER OPERATION.....................................................................39
3.1. Commissioning.................................................................................................................................... 39
3.2. Function Selection, Indicators, Diagnostics.....................................................................................39
3.2.1. Status Indicators ..................................................................................................................... 39
3.3. Service Menu ....................................................................................................................................... 41
3.3.1. Using the Service Menu..........................................................................................................42
3.3.2. Parameter Window.................................................................................................................. 43
“IP Config” service menu......................................................................................................... 43
“PLC” service menu ................................................................................................................ 46
“INFO” service menu............................................................................................................... 47
“Display” service menu............................................................................................................ 48
3.3.3. PLC Window ........................................................................................................................... 49
3.4. Decommissioning................................................................................................................................ 50
3.4.1. Disposal .................................................................................................................................. 50
3.5. Maintenance......................................................................................................................................... 50
3.6. Help in Case of Problems................................................................................................................... 50
4. CHEMICAL RESISTANCE........................................................................................51
4.1. Resistance of the Touch Screen........................................................................................................ 51
4.2. Resistance of the Front Foil Sheeting to Chemicals ....................................................................... 52
4.2.1. General Resistance of the Foil Sheeting Material .................................................................. 52
4.2.2. Resistance to Household Chemicals ...................................................................................... 53
4.2.3. Environmental Values ............................................................................................................. 53
Lowest exposure temperature................................................................................................. 53
Highest exposure temperature................................................................................................ 53
Outdoor use............................................................................................................................. 53
5. EXTENSION MODULES...........................................................................................55
5.1. I/O Card With SC-CAN Interface......................................................................................................... 56
5.1.1. Technical Specifications.......................................................................................................... 57
5.1.2. Pin assignment........................................................................................................................ 58
Pin overview............................................................................................................................ 58
Power supply........................................................................................................................... 58
Installation ............................................................................................................................... 59
CAN Bus for contact line communications.............................................................................. 60
External 7-segment display..................................................................................................... 61
5.1.3. Analog Inputs .......................................................................................................................... 62
5.1.4. Digital Inputs/Outputs 12/4/8-0.5 ............................................................................................ 63
Digital inputs, positive switched .............................................................................................. 64
Basic input circuit diagram ...................................................................................................... 64
Digital input data ..................................................................................................................... 65

BERGHOF Automation DIALOG CONTROLLER
DC1000_HB_en_2D0982003ZD00.doc 7
Digital input operating ranges ..................................................................................................66
5.1.5. Digital Outputs, Positive Switched...........................................................................................67
Basic output circuit diagram.....................................................................................................67
Digital output data....................................................................................................................68
Digital output overload behavior ..............................................................................................69
5.1.6. Digital Input/Output Pin Assignments ......................................................................................70
Encoder interface.....................................................................................................................70
5.2. PROFIBUS MASTER Card ...................................................................................................................71
5.2.1. Technical Specifications ..........................................................................................................72
5.2.2. Front View and Pin Assignment...............................................................................................73
Pin overview.............................................................................................................................73
Power supply ...........................................................................................................................73
Installation................................................................................................................................73
PROFIBUS MASTER interface................................................................................................74
5.3. PROFIBUS SLAVE Card ......................................................................................................................76
5.3.1. Technical Specifications ..........................................................................................................77
5.3.2. Front View and Pin Assignment...............................................................................................78
Pin overview.............................................................................................................................78
Power supply ...........................................................................................................................78
Installation................................................................................................................................78
PROFIBUS SLAVE interface ...................................................................................................79
6. MAINTENANCE........................................................................................................81
6.1. Real-Time Clock with Backup Battery................................................................................................82
6.1.1. Battery Replacement ...............................................................................................................83
7. ANNEX .....................................................................................................................85
7.1. Environmental Protection ...................................................................................................................85
7.1.1. Emission ..................................................................................................................................85
7.1.2. Disposal ...................................................................................................................................85
7.2. Maintenance/Upkeep............................................................................................................................85
7.3. Repairs/Service ....................................................................................................................................85
7.3.1. Warranty ..................................................................................................................................85
7.4. Nameplate.............................................................................................................................................86
7.5. Addresses and Bibliography ..............................................................................................................88
7.5.1. Addresses................................................................................................................................88
7.5.2. Standards/Bibliography............................................................................................................88

DIALOG CONTROLLER BERGHOF Automation
8 DC1000_HB_en_2D0982003ZD00.doc
This page intentionally blank.

BERGHOF Automation General
2VF100106FE00.doc DC1000_HB_en_2D0982003ZD00.doc 9
1. General Information
Documentation This equipment manual is intended for qualified personnel and contains information
regarding the mounting, installation, commissioning and maintenance of the
DIALOG CONTROLLER.
The information contained in this manual is subject to change without prior notice.
1.1. About This Manual
This equipment manual is an integral part of the product. Make sure the equipment
manual is always available near the product’s point-of-employment. The manual
contains information about the following topics:
• Areas of application;
• Safety;
• Mechanical construction;
• Electrical construction;
• Connections;
• Commissioning;
• Care and maintenance;
• Decommissioning;
• Disposal.

General BERGHOF Automation
10 DC1000_HB_en_2D0982003ZD00.doc 2VF100106FE00.doc
1.2. Hazard Categories and Terminology
Immediate danger
Failure to observe the information indicated by this warning will result in death,
serious injury or extensive property damage.
Potential danger
Failure to observe the information indicated by this warning may result in death,
serious injury or extensive property damage.
Danger
Failure to observe the information indicated by this warning may result in injury or
property damage.
No hazard
Information indicated in this manner provides additional notes concerning the
product.