BERGHOF B-PRIMIS ET-PRIME Series User manual

USER MANUAL 1.1
B-PRIMIS ET-PRIME Series

Copyright © Berghof Automation GmbH
Reproduction and duplication of this document and utilisation and communication of its content
is prohibited unless with our express permission. All rights reserved.
Infringements will result in compensation for damages.
Legal disclaimer
The content of this document has been verified for conformity with the hardware and software
described therein. It is, however, impossible to rule out all variations. As a result, we cannot be
held responsible if the content is not fully compliant. The information given in this document is
updated regularly and any corrections will be reflected in future versions. We are always willing
to receive suggestions for improvements. Subject to technical modifications.
Trademarks
→CANtrol®// is a registered trademark belonging to Berghof Automation GmbH.
→Microsoft®, Windows® and the Windows® logo are registered trademarks belonging to the
Microsoft Corp. in the USA and in other countries.
→EtherCAT® is a registered trademark and patented technology licensed from Beckhoff Auto-
mation GmbH, Germany.
→CiA® and CANopen® are registered trademarks belonging to CAN in Automation e. V.
→ARM ® and Cortex ® are registered trademarks belonging to ARM Limited.
→PROFINET® is a registered trademark belonging to PROFIBUS Nutzerorganisation e. V.
→Modbus® is a registered trademark belonging to the Modbus-IDA Organisation.
→i.MX6 is a registered trademark belonging to NXP Semiconductors.
The rights of all companies and company names as well as products and product names men-
tioned in this website belong to the respective companies.
Notes on this user manual
This device user manual contains information which is specific to the product and which is valid
at the time of printing.
This manual is only complete in conjunction with the product-related hardware and software
user manuals required for the individual application.
You can reach us at:
Berghof Automation GmbH
Arbachtalstrasse 26
72800 Eningen
Germany
T +49.7121.894-0
F +49.7121.894-100
E-mail: [e-mail]
https://www.berghof-automation.com
Berghof Automation GmbH is certified to DIN EN ISO 9001:2015.

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Change log
Version
Date
Description
0.1
11.02.2020
first draft with new format and new numbers
0.9
05.06.2020
Prerelease
1.0
18.06.2020
Formatting of the document revised
1.1
13.10.2020
Address correction

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Table of contents
1. GENERAL INFORMATION .............................................................................................. 7
1.1. Notes on the manual....................................................................................................... 7
1.2. Symbols and visual depictions...................................................................................... 8
1.3. Hazard categories and indications................................................................................ 8
1.4. Qualified personnel......................................................................................................... 9
1.5. Duty of care...................................................................................................................... 9
1.5.1. General..............................................................................................................................9
1.6. Intended use ..................................................................................................................10
1.7. Transport and storage..................................................................................................11
Transport and storage.....................................................................................................11
Devices with batteries/rechargeable batteries ................................................................11
Operation......................................................................................................................... 11
1.8. Unpacking......................................................................................................................11
2. SAFETY .......................................................................................................................... 12
Safety related systems....................................................................................................12
2.1. Safety instructions........................................................................................................ 12
Working on the device.....................................................................................................12
3. PRODUCT DESCRIPTION............................................................................................. 13
3.1. Overview ET-Prime 7/10/15 .......................................................................................... 14
3.2. Scope of delivery and accessories .............................................................................15
Scope of delivery.............................................................................................................15
Accessories.....................................................................................................................15
3.3. Product features............................................................................................................ 15
Installation.......................................................................................................................15
Processor ........................................................................................................................15
Ethernet interface............................................................................................................15
USB interface..................................................................................................................15
Summary of features.......................................................................................................15
4. INSTALLATION..............................................................................................................16
4.1. Preparation for front installation ET-Prime 7 ............................................................. 16
4.2. Preparation for front installation ET-Prime 10 ...........................................................18
4.3. Preparation for front installation ET-Prime 15 ...........................................................20
4.4. Assembly ....................................................................................................................... 22
5. CONNECTION ................................................................................................................ 24

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5.1. Power supply .................................................................................................................24
Internal power supply ......................................................................................................24
Installation .......................................................................................................................24
5.1.1. Connecting the power supply..........................................................................................25
B-Primis ET Prime 7/10/15..............................................................................................25
5.2. Data connections...........................................................................................................26
5.2.1. Block circuit diagram .......................................................................................................26
5.2.2. Ethernet interface (X4) ....................................................................................................27
5.2.3. USB interface ..................................................................................................................28
6. OPERATION ...................................................................................................................29
6.1. Switching on and off .....................................................................................................29
Switching on ....................................................................................................................29
Switching off ....................................................................................................................29
6.2. Initial Setup of the device.............................................................................................30
6.2.1. Configuration ...................................................................................................................30
6.2.2. Web Terminal ..................................................................................................................32
6.3. Status indicators ...........................................................................................................34
6.4. microSD-Card ................................................................................................................35
6.5. Troubleshooting ............................................................................................................36
6.5.1. No network connection....................................................................................................36
7. MAINTENANCE AND SERVICE ....................................................................................37
7.1. Maintenance...................................................................................................................37
7.2. Cleaning .........................................................................................................................37
8. UNINSTALLATION.........................................................................................................38
9. DISPOSAL ......................................................................................................................40
10. TECHNICAL DATA.........................................................................................................41
10.1. Nameplate ......................................................................................................................43
10.2. Device variations and identification............................................................................44
10.3. Options and Extensions ...............................................................................................44
11. STANDARDS AND CERTIFICATES..............................................................................45
11.1. Standards.......................................................................................................................45
Applicable directives........................................................................................................45
Applicable standards.......................................................................................................45
11.2. Declaration of conformity.............................................................................................46
12. CUSTOMER SERVICES / ADDRESSES .......................................................................47

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12.1. Customer service ..........................................................................................................47
12.2. Addresses......................................................................................................................47
13. APPENDIX......................................................................................................................48
13.1. Information on copyright and software licence.........................................................48
13.2. List of figures................................................................................................................. 48

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1. General information
This user manual is intended for use by qualified professionals and contains information on the
assembly, installation, start-up and maintenance of the device.
1.1. Notes on the manual
This manual is a component of the product and applies to the following devices:
→B-Primis ET-Prime 7
→B-Primis ET-Prime 10
→B-Primis ET-Prime 15
The manual contains information on the following topics:
→Applications
→Safety
→Mechanical design
→Electrical design
→Connections
→Start-up
→Upkeep and maintenance
→Decommissioning
→Disposal
Always keep this user handbook available alongside the product.

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1.2. Symbols and visual depictions
The following symbols and visual depictions are used in this handbook:
Symbol
Meaning
→…
List entry
…
Individual instruction or list of instructions which can be carried out in
any order.
1. …
2. …
List of instructions which must be carried out in the order given.
Additional product information
Design of warnings:
WARNING
Optional:
Other
Symbols
Hazard type and source
Short description and consequences
Preventive measures
1.3. Hazard categories and indications
The following indications are used in the case of warning messages so as to ensure your per-
sonal safety and avoid any damage to property.
The indications have the following meanings:
DANGER
Serious injury or death
Non-compliance with the safety features will result in death or serious injury.
Take preventive measures.
WARNING
Possible serious injury or death
Non-compliance with the safety features may result in death or serious injury.
Take preventive measures.

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CAUTION
Possible minor injuries
Non-compliance with the safety features may result in minor injuries.
Take preventive measures.
NOTE
Possible damage to property
Non-compliance with the safety features may result in damage to property.
Take preventive measures.
1.4. Qualified personnel
The installation, start-up and maintenance of the device must be carried out by qualified per-
sonnel.
For the purposes of this documentation and the safety instructions contained therein, “qualified
personnel” means trained staff who are familiar with safety concepts in automation engineering
and who are authorised to assemble, install, start up, earth and identify devices, systems and
electrical circuits in accordance with standards set in safety engineering.
1.5. Duty of care
1.5.1. General
The user (OEM) must ensure the following:
→The device must only be used according to regulations.
→The device must only be used in good working order.
→The user handbook must always be kept legible and fully available.
→Only sufficiently qualified and authorised personnel may carry out the assembly, installa-
tion, start-up and maintenance of the device.
→These authorised personnel must receive regular training on all relevant occupational
health and safety and environmental protection issues and must be fully familiar with the
contents of this user handbook, particularly the sections regarding safety features.
→Any markings or identification labels and safety and warning signs on the device must not
be removed and must be kept legible at all times.
→The national and international regulations regarding the operating of machinery and facili-
ties where the device is being used must be observed at all times.
→The user must always be kept abreast of any current relevant information regarding the
device and its use or operation.
The user takes direct responsibility for agreeing with the competent authorities the use of
safety-related control components, and for compliance with their instructions
.

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1.6. Intended use
The device is part of a modular automation system for industrial control applications within the
medium to high performance range. It extends the communications capabilities to include
EtherCAT, Profinet, Modbus and others.
The automation system is designed for use within overvoltage category I (IEC 364 4 443) sys-
tems for controlling and regulating machinery and industrial processes in low-voltage installa-
tions in accordance with the following general parameters:
→maximum rated supply voltage of 1,000 V AC (50/60 Hz) or 1,500 V DC
→Environment with maximum category 2 pollution (EN 61010-1)
→for use up to a maximum altitude of 2,000 m above msn.
→for indoor use only in areas not exposed to direct UV radiation
→Max. ambient temperature inside and outside the control cabinet in accordance with the
technical data (see “Technical data“)
Qualified project planning and design, proper transport, storage, installation, use and careful
maintenance are essential to the flawless and safe operation of the automation system.
The automation system may only be used within the scope of the data and applications speci-
fied in this documentation and associated user manuals.
The automation system must only be used:
→as intended
→in a technically perfect condition
→without any unauthorised modifications
→by qualified users
Observe the rules of the employer’s liability insurance association, the technical inspec-
torate, and the VDE (Association of German Electrical Engineers) or corresponding coun-
try regulations.
The device is intended for installation into a suitable cut-out on industrial machines and sys-
tems in indoor areas.
When installing the device, check that the seal profiles are undamaged.
For operation, refer to the applicable statement of ambient conditions (see "Technical
data").

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1.7. Transport and storage
The device is susceptible to impacts, heavy vibration, moisture and extreme temperatures.
Transport and storage
Protect the device against major mechanical stresses during transport.
Always pack the device in its original packaging for transport.
For storage, refer to the applicable statement of ambient conditions (see "Technical
data").
Protect the device against condensation and damp.
Devices with batteries/rechargeable batteries
Lithium metal batteries are hazardous items. The manufacturer’s information specifies that they
are subject to UN 3091 (must be permanently installed within the device).
The ADR 188 special regulations can be applied for transport.
Operation
If the device has been stored or transported in cold weather or under conditions or large
fluctuations in temperature, do not start to operate it until it has acclimatised to room tem-
perature for the place it is used.
If condensation is present, wait at least 12 hours before starting to operate the device.
1.8. Unpacking
On receipt of the device, a check must be made that it is complete and undamaged.
Check the packaging for external damage.
If the packaging is seriously damaged or if damage to the contents is evident: Do not pro-
ceed further with opening the packaging, instead immediately inform the transport com-
pany and your supplier.
Remove the packaging and keep it safe for subsequent transport.
Check the contents for evidence of damage in transport.
Check the contents for completeness against the order documentation and keep all the
delivery documentation for future reference. The delivery documentation contains im-
portant information about the device and is part of the product.
If you discover damage in transport, or if the equipment delivered does not match the or-
der: Inform the supplier immediately.

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2. Safety
Safety related systems
The use of PLCs in safety-related systems requires specific measures. Wherever a PLC is to
be used in a safety-related system, the user must be given comprehensive advice by the PLC
manufacturer in addition to information on any available standards or regulations regarding
safety installations.
Before starting any work on devices, switch off all power feeds, including to peripherals.
Keep all ventilation holes unobstructed.
Failure in certain components in an electronic control system may result in uncontrolled and/or
unpredictable operational behaviour.
All types of failure must be considered at the system level and the associated preventa-
tive measures identified.
If necessary, request information from your automation system provider.
2.1. Safety instructions
The device may be operated only when it is in good working order. Exposed sharp edges pose
an injury risk.
If you discover damage to the front glass of the device, do not continue to operate the de-
vice. Immediately disconnect it from the power supply.
Working on the device
Do not start work on the device until all necessary safety precautions have been taken. Take
precautions to avoid unforeseeable functional events and movements of the system.
Bring the system into a safe condition.
Switch the system and the device off.
Secure the system against being switched on again.
Disconnect the device from the system.
The casing of the device must not be opened.
If work on the internal parts of the device is necessary, contact the manufacturer (see
"Addresses").

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3. Product description
The Ethernet Terminals B-Primis ET-Prime are high quality input devices with a display for
connection to a control system for machines or systems. These terminals show the CODESYS
Web visualisation or CODESYS Target visualisation, irrespective of whether the source of the
visualisation isa Berghof PLC control unit or some other CODESYS control unit.
The Ethernet Terminals B-Primis ET-Prime can be connected via Ethernet interfaces; the B-
Primis DC-Prime Controllers can be connected via various different interfaces and in addition
have their own digital and analogue inputs/outputs.
The device connection area for all external connections is located at the rear of the devices.
These devices are intended for installation on a flat surface in a pre-prepared installation cut-
out. All connections are of the plug-in type.

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3.1. Overview ET-Prime 7/10/15
Fig. 1: Overview B-Primis ET-Prime 7/10/15 (rear view)
Item
Designation
Item
Designation
1
Display 7/10.1/15 inches
X6
unused
2
LEDs: Power, Run/Stop, Error
X8
unused
3
LEDs: Power
X9
unused
4
Earth connection
X11
Debug interface (do not use this -
only for use by Berghof Service En-
gineers)
X1
Power supply
S1
Function button (do not use this -
only for use by Berghof Service En-
gineers)
X2
unused
S2
unused
X3
USB 2.0
S3
unused
X4
Ethernet (ETH0)
µSD
unused
X5
USB 2.0

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3.2. Scope of delivery and accessories
Scope of delivery
→B-Primis DC-Prime Device
→Securing clip (6/8/14, depending on the device)
Accessories
The following accessories can be ordered using the device options (For more information read:
Fehler! Verweisquelle konnte nicht gefunden werden.)
→E-I/O connector, 12-pin (2x6), black Order no. S-02020201-0601 or 204804700
→Securing clips, Order no. S-02060201-0100 or 2P0500100
3.3. Product features
Installation
The device is designed for installation in a front panel or in a control panel in a rough industrial
environment.
Processor
In its the basic configuration the device is equipped with an 800 MHz ARM®CPU with a Cor-
tex™-A9 core.
Ethernet interface
1 Ethernet interface with 10/100 Mbit/s
The Ethernet interface is used for standard Ethernet connections. TCP/IP and UDP/IP proto-
cols permit flexible connections to visualisation software, higher-level control units and to the IT
infrastructure.
USB interface
The USB host interface allows a wide range of peripherals to be connected to the device. This
allows a USB stick to be used for updating the application or for downloading data directly.
USB sticks with FAT/FAT32 formatting are supported.
If you require support for other USB formats, please contact our Technical Support.
Summary of features
→ARM®CPU with CortexTM-A9 single-core (800 MHz)
→1 USB host interface (USB 2.0)
→512 MB RAM / 512 MB Flash
→1 Ethernet 10/100 Base T interface

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4. Installation
4.1. Preparation for front installation ET-Prime 7
The device is intended for installation from the front into a rectangular cut-out on a panel. The
support material must be rigid and be from 1 to 3 mm thick.
Fig. 2: Dimension ET-Prime 7
Requirements:
→To allow sufficient air circulation, it must be ensured that the device has a clear space of
at least 20 mm all round at the rear.
→The max. ambient temperature inside the control cabinet must not exceed 55 °C in oper-
ation.
→The support material for the installation cut-out must be flat, sufficiently stable, and be
from 1 to 3 mm thick.

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NOTE
Damage to the device!
Installation on uneven support material can lead to mechanical stresses and cracks in the
front face or malfunctioning of the touch screen.
Make sure that the mounting points of the device are all in a common plane, with no
more than maximum ±0.5 mm variation.
Fig. 3: Installation cut-out ET-Prime 7
Cut a rectangular installation cut-out in the support material:
Height: 123 mm
Width: 186.4 mm
Max. corner radius: 1.5 mm
Optimum thickness of the support material: 1.0 mm to 3.0 mm

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4.2. Preparation for front installation ET-Prime 10
The device is intended for installation from the front into a rectangular cut-out on a panel. The
support material must be rigid and be from 1 to 3 mm thick.
Fig. 4: Dimension ET-Prime 10
Requirements:
→To allow sufficient air circulation, it must be ensured that the device has a clear space of
at least 20 mm all round at the rear.
→The max. ambient temperature inside the control cabinet must not exceed 55 °C in oper-
ation.
→The support material for the installation cut-out must be flat, sufficiently stable, and be
from 1 to 3 mm thick.

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NOTE
Damage to the device!
Installation on uneven support material can lead to mechanical stresses and cracks in the
front face or malfunctioning of the touch screen.
Make sure that the mounting points of the device are all in a common plane, with no
more than maximum ±0.5 mm variation.
Fig. 5: Installation cut-out ET-Prime 10
Cut a rectangular installation cut-out in the support material:
Height: 163 mm
Width: 242 mm
Max. corner radius: 1.5 mm
Optimum thickness of the support material:
1.0 to 3.0 mm

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4.3. Preparation for front installation ET-Prime 15
The device is intended for installation from the front into a rectangular cut-out on a panel. The
support material must be rigid and be from 1 to 3 mm thick.
Fig. 6: Dimension ET-Prime 15
Requirements:
→To allow sufficient air circulation, it must be ensured that the device has a clear space of
at least 20 mm all round at the rear.
→The max. ambient temperature inside the control cabinet must not exceed 55 °C in oper-
ation.
→The support material for the installation cut-out must be flat, sufficiently stable, and be
from 1 to 3 mm thick.
NOTE
Damage to the device!
Installation on uneven support material can lead to mechanical stresses and cracks in the
front face or malfunctioning of the touch screen.
Make sure that the mounting points of the device are all in a common plane, with no
more than maximum ±0.5 mm variation.