Bernard Direct Plug Kits DPK-1.2 User manual

Interchangeable direct plugs connect to wire
feeders and machines from major manufactuers.
Rigid strain relief has thick walls and integrated
power pin bushing for increased durability and
reduces parts.
Direct plugs can be changed without removing
rigid strain relief and trigger cable adapters
make cutting and splicing trigger wires
unneessary to ease maintenance and reduce
operator downtime.
Miller® Accu-Mate™ direct plug
kit shown attached to Bernard
Mig Q-Gun™
The Right Tool for the Job.
Extremely durable and easy to
maintain, our direct plug kits let you
connect our MIG guns to most any
feeder or machine on the market.
Issued March 2008 • SPEC DPK-1.2
Direct Plug Kits
MIG Welding Accessory
USA
Made with
Pride and without
Compromise in the
NOTE: Direct plug kits include strain
relief set, adapter block and screw
(where applicable) for adaptation to
guns with old-style direct plug.
Phone: [phone] (US Only) 708-946-2281 (Outside US)
Fax: [phone]
For more information, visit us at BernardWelds.com
Wrench Flats
Bernard®
An Illinois Tool Works Company
449 West Corning Road, Box 667
Beecher, Illinois 60401 USA

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Available Direct Plug Kits & Replacement Parts
HOBART DIRECT PLUG KIT 1199H
A. Power Pin Assembly 2200098
B. O-Ring (2 Required) 4713
C. Trigger Cable Adapter SCT1N
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BERNARD QUICK DISCONNECT KIT 1199
A. Power Pin Assembly 2200008
B. O-Ring (2 Required) 4929
C. Lead Wire (2 Required) 4924
D. Gas Pin Assembly 2060033
E. Snap Ring, Large 4911
F. Wave Ring 4916
G. Snap Ring, Medium 4912
H. Snap Ring, Small 2250016
I. Locking Sleeve 4925
EURO DIRECT PLUG KIT 1199E
A. Euro Block Assembly 5060
B. Adaptor Nut 4816
LINCOLN DIRECT PLUG KIT 1199L
A. Power Pin 2200099
B. Insulator 1840059
C. Gas Line Assembly GLM1
D. Trigger Cable Adapter SCL1N
L-TEC DIRECT PLUG KIT 1199LT
A. Power Pin Assembly 2200100
B. O-Ring (2 Required) 4713
C. Set Screw 4714
D. Trigger Cable Adapter SCX1N
MILLER DIRECT PLUG KIT 1199M
A. Power Pin Assembly 2200101
B. O-Ring (2 Required) 4478
C. Power Pin Tip (.023" - .045") 4477
Power Pin Tip (3/32" - 1/8") 4474
*Power Pin Tip (.052" - 5/64") 4477-564
Power Pin Tips for Aluminum Wire
*Power Pin Tip (.030" - .035") 2200105
*Power Pin Tip (.040" - 3/64") 2200106
*Power Pin Tip (.052" - 1/16") 2200107
*Optional
NATIONAL DIRECT PLUG KIT 1199N
A. Power Pin 2200102
B. Insulator 1840059
C. Gas Line Assembly GLM1
D. Trigger Cable Adapter SCT1N
OXO DIRECT PLUG KIT 1199X
A. Power Pin Assembly 2200108
B. O-Ring (2 Required) 4929
C. Set Screw 4714
D. Adaptor Nut 6234
E. Trigger Cable Adapter SCX1N
TWECO 4 DIRECT PLUG KIT 1199T4
TWECO 5 DIRECT PLUG KIT 1199T5
A. Power Pin Assembly (Tweco 4) 2200118
Power Pin Assembly (Tweco 5) 2200104
B. O-Ring (2 Req'd - Tweco 4) 4713
O-Ring (2 Req'd - Tweco 5) 4929
C. Set Screw 4714
D. Trigger Cable Adapter SCT1N
*Trigger Cable Adapter, Lincoln SCL1N
*Trigger Cable Adapter, ESAB SCX1N
BERNARD EURO HOBART
LINCOLN L-TEC MILLER
NATIONAL OXO TWECO 4/5
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STRAIN RELIEF SET
(INCLUDED IN KIT)
*Optional
©2008 Bernard Printed in U.S.A.