Best ZS-BA20120 Quick start guide

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-1
Website: Http://www.zsheatpress .com
Email: [email protected]
热升华转印打样机
Proofing Roller Sublimation Machine
操作说明
Operational Instruction
ZS-BA20120
ZS-BA20170

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-2
Website: Http://www.zsheatpress .com
Email: [email protected]
前言 Preface
非常感谢您选用至上印花机械滚筒式升华转印机器。
本手册为您介绍热转印机器的安装、操作、功能设置和故障诊断、排除等事项。
不正确的安装和使用可能会导致热转印机的损坏或发生其他意外事故。在装机之前，请务必详
细阅读本手册并正确安装和使用。
转印机长期运行在工业场合中，由于环境的温度、湿度、粉尘及操作的影响，机器本身的器件
的老化及磨损等原因，都会导致转印设备潜在故障的发生，因此有必要对本设备进行日常和定
期的检查与维护。
在使用过程中遇到疑难问题时，请和本公司的技术服务部联系。
Thanks for choosing our new designed Best brand heat-transfer machine.
This manual will lead you to know how to install, operate, set the function, and fault diagnosis to
exclude such matters.
Incorrect installation and use may cause damage to the heat transfer machine or other accident
occurs. Installed before, be sure to carefully read this manual and the correct installation and use.
The machine need inspection & maintenance every week, to make sure it works well and find
some problem before it happened.
简介 Introduce
ZS 系列型滚筒式升华热转印印花设备,采用导热油层周边电加热发热导流的原理设计制造,升温
快,筒体表面温度均衡稳定,毯带脱离等合理的机械结构,配用三相变频调速装置,使整机操作简单,维
修方便,转印效果达到最佳,广泛适用于国内外数码印花行业.
ZS Heat-transfer Machine, enjoy a good reputation as it’s steady temperaturere system, great
quality, easy to operate, and fast feedback after-sale service team. Our product is used in everywhere
of the world, bring much profits to our client.
注意事项 Announcements
本说明书提供给客户安装调试,参数设定,故障诊断及操作使用的有关注意事项,务请妥善保管.
在安装调试使用前,请您仔细阅读本说明书,以免由于误操作而引起设备,甚至人身安全事故损
失.
用户必须按照本机额定功率选配供电导线和安装专用漏电保护开关.
开机前机器外表必须牢固单独接地线,否则可能造成严重的人身伤害事故.

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-3
Website: Http://www.zsheatpress .com
Email: [email protected]
本机器必须安装在通风、光亮的场所.机器周围不得少于 1.5 米空间,垂直水平安装.
工作中发生异常情况应立即停机检查.同时应把毯带脱离滚筒,并用风扇帮助散热冷却,防止损坏
毯带.
操作人员必须严格遵守机器各部位的禁令标志进行操作.
机箱内的控制线路板上及变频器上，平常应保持清洁，不能有灰尘等金属导电物品掉入。转电
器保护罩不得打开，小心触电。
需更换发热体、减速机、导热油等，必须采用本公司专用型号，不得私自更改、更换。
发热筒体外表经过特殊处理不得用腐蚀性液体擦洗及有硬物进入划伤。
关机时确保温度低于 80 度以下，方可关掉总电源
机器运转时一定要有人在位，停电时及时把毛毯与滚筒完全分离
机器原料进入口请不要堆放杂物，以免被滚筒卷入造成机器损坏。
This manual is offered to client to install, technical data set, problem solve, and operate, pls keep it
carefully.
Pls read this manual very carefully before install.
You must choose the Power Line and Professional electric leakage protection Switch as we asked.
The machine outside must be firmly grounded separately, or it may cause serious personal injury
accident.
The machine must be installed in ventilation, bright place. Clearing all the stuff around the machine,
1.5m would be fine.
If there is something wrong, turn off the power, and move the blanket from the drum, use some big
fun to make it cool down.
The operator must follow the instruction at the machine, do not operate wrongly.
Do not panic when you heard a ”Bang”, it’s the drum’s expanding voice as the high temperature,
normal sign.
Keep the Chassis control circuit board and inverter clean, do not let the dust or something in. Do
not open the electrical protection cover shall unless you are a professional electronic engineer.
Pls use the model we equipped before you change some parts, such as the heating element, the
reducer, the heat conduction oil, etc..
No Chemical Liquids or Hard mental object to touch the drum, will damage it, when there is
something be sticked, pls use clean water, soft fabric pieces to swipe it off when machine is turned
off, the drum is not hot.
Turn the machine off when the temperature is less than 80℃.
There must be someone when the machine working. Completely separate the blanket and roller in
time when power cutting.
主要技术数据 Mainly Technical Data
供电方式: 单相 Power Supply: 1-Phase 2 line

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-4
Website: Http://www.zsheatpress .com
Email: [email protected]
输入电压: 1 phase 220V Voltage: 1 Phase 220V
频率: 50-60HZ Frequency: 50-60HZ;
额定功率: 5.5KW(不同机器不同的输出功率)
Rated Power: 5.5KW ( the output power is different with every machine)
输入电流:5A Input current: 5A
定时关机: 1-12 小时 Timing Shutdown: 1-12 hour.
毯带:1.49M(周长)×1.25M(宽)Blanket: 1.49M(circumference)×1.25M(宽)
机身:1.88M(长)×0.58M(宽)×1.35M(高)Main Machine: L1.88M×W0.58M×H1.35M
工作速度： 50-100 米/小时 Work Speed: 50-100m/h
总重量:大约 280KG(不同机器不同的输出功率)
Net Weight: 280kg( the weight is different with every machine)
噪声:20Db Noise: 20Db
损耗件 Wearing parts
毛毯, 发热管, 碳刷, 轴承
Blanket, heat tube, Carbon Brash, bearing.
机器维护
1、集电环碳刷维护
2、法兰轴承打油
3、电路板电器小风扇灰尘清理 毛毯清洁、滚筒清洁
4、滚筒定时加油, 使用 3-5 个月后，每月加大概 8-10L.
5、大电箱里不要放过多的外物
Machine Maintenance
Use the Carbon Brash to swipe for the Collecting Ring.
Add Oil for the Flange Bearing every week, to make it runs smoothly.
Use small fun & brush to clean the PCB board, keep the blanket & drum clean and dry.
Add heat oil every week, 8-10L after 3-5monthes.
No other stuff should be put in the Machine’s electronic box.

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-5
Website: Http://www.zsheatpress .com
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结构说明 Construction of Machine
1.型号
2.外观及各部件说明
主机/Head
ZS- BA 20120
品牌 Brand
滚筒直径 Drum Diameter/
200mm
辊筒印花机
Roller sublimation type
滚筒宽度 Drum width- 1200mm
Single Roller

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-6
Website: Http://www.zsheatpress .com
Email: [email protected]
此表格为上图部位解释/this table is for the above photo.
Isolation paper
colleting shaft
Speed controlling of
Isolation paper shaft
Blanket-Roller
separation
adjustment
wheel

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-7
Website: Http://www.zsheatpress .com
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Item
No.
名称
Item Name
Item
No.
名称
Item Name
1.
传动轴法兰
Propeller Shaft Flange
13.
调速电机
Speed-adjust generator
2.
涡轮 50 Turbine50
14.
UCF205
3.
张力轴
Tension Axis
15.
调速电机座
Speed-adjust generator Seat
4.
UCFL204
16.
毛毯支撑轴法兰
Blanket determination Bearing Flange
5.
齿条
Rack
17.
调速电机 1:36 和3分链轴
Speed-adjust 1:36 & 3” sprocket
6．
铁片环
Iron Ring
18.
毛毯支撑法兰
Blanket Supporting Flange
7.
UCFL204
19.
气胀轴和法兰，轴套
Shafts, Flange & axle sleeve
8.
大法兰
Big Flange
20.
双滚轴
Double side Axle
9.
气缸加压滑座
Air Cylinder Pressure Slide
21.
放料轴
Protection Paper Axle
10.
毛毯驱动轴 5分链轮&法兰 Blanket
Drive Axis 5” Sprocket & Flange
22.
调速器
Speed Controller
12.
输动带驱动轴 5分链轮&法兰
Transfer Line Drive Axis 5” Sprocket &
Flange
23.
放料座
Protection Paper Axle’s Seat

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-8
Website: Http://www.zsheatpress .com
Email: [email protected]
Speed controller
for waste-paper

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-9
Website: Http://www.zsheatpress .com
Email: [email protected]
此表格为上图部位解释/this table is for the above photo.
No.
名称/Item Name
No.
名称/Item Name
1.
涡轮 30/Turbine 30
17.
输送带驱动轴
Transport Drive Axle
2.
小手轮/Hand Wheel
18.
轮子/wheel
3.
无缝管过纸轴
Sublimated Paper Axle
19.
脚环/Bottom Point
4.
拉杆/Bar
20.
底座盖板/Bottom Plate
5.
转动轴/Rotating axis
21.
底架/Bottom Frame
6.
UCFL204
22.
手轮/Hand Wheel
7.
手轮/Hand Wheel
23.
毛毯驱动法兰
Blanket Drive Flange
8.
齿轮/Gear
24.
调偏轴套
Adjusting Axle Sleeve
9.
张力轴/Tension Axis
25.
UCPA205
10.
支撑齿条架
Supporting Rack Frame
26.
排风扇/Fan
11.
齿条/Rack
27.
气缸/ Air Cylinder
12.
无缝管过纸轴
Protection Paper Axle
28.
毛毯支撑法兰
Blanket Supporting Flange
13.
大滚筒/Drum
29.
排风扇/Fan
14.
毛毯驱动轴
Blanket Drive Axle
30.
传动轴法兰
Transport Axle Flange
15.
毛毯/Blanket
31.
侧板/Side Plate
16.
电箱折板
Electric box plate
32
齿条支撑
Rack Supporting
工作架/Work Table

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-10
Website: Http://www.zsheatpress .com
Email: [email protected]
Paper collecting
shaft
PVC Belt
Adjustment
wheel
PVC Belt
Paper transport
shaft

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-11
Website: Http://www.zsheatpress .com
Email: [email protected]
此表格为上图部位解释/this table is for the above photo.
Ite.
名称/Item Name
Item
名称/Item Name
1.
6205 轴承共 6件
6205 bearing, 6sets
19.
120W 电机比速 1:36/120W
Motor Speed 1:36
2.
框架/Frame
20.
M12 丝杆/M12 Screw Rob
3.
UCF1204
21.
3分18 齿/3points 18teeth
4.
气胀轴法兰/ Shafts Flange
22.
调速器/Adjusting Speed Panel
5.
镀络棒过纸轴
Sublimated paper Through Axle
23.
手轮/Hand Wheel
6.
UCF1204
24.
涡轮/Turbine
7.
框架 300/Frame 300
25.
活动张/
8.
防护链罩/Chains Cover
26.
张力轴/Tension Axis
9.
气胀轴固定/Shafts Fixing
27.
放料座/Fabric Axle Seat
10.
调速器/Speed Control Panel
28.
放料轴/Fabric Axle
11.
3分18 齿/3points 18teeth
29.
法兰，6202 轴/Flange,6202Axle
12.
气胀轴/Shafts Axle
30.
无缝管过纸轴/Paper Through Axle
13.
扭力/Torque Converter
31.
镀络棒过纸轴/Paper Through Axle
14.
脚杯/Supporting Point
32.
拉料轴/Fabric ThroughAxle
15.
双滚防护罩/Two Roll Axles Cover
33.
双滚轴/Double Axles
16.
120W 电机比速 1：36/120W
Motor Speed 1:36
34.
拉杆/Bar
17.
输送带（6305 轴承&调节套）
Convey-er Belt
35.
UCPA204
18.
调节输送带
Adjusting Convey-er Belt
36.
框架 500/Frame 500

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-12
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左右机箱/The Left & Right Electrics Box
Item
No.
名称
/Item Name
Item
No.
名称
/Item Name
1.
集电环
/ Collecting Ring
5.
毯带轴
/Blanket shaft
2.
温控器
/Temperature controller
6.
交流接触器
/AC Connector
3.
涡轮蜗杆
/Turbine
7.
计时器
/Time-meter
4.
压力调节装置
/ Pressure adjustment device
8.
断路器
/Circuit-breaker
1
8
7
6
5
4
3
2

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-13
Website: Http://www.zsheatpress .com
Email: [email protected]
Item
名称/Item Name
Item
名称/Item Name
1.
涡轮/Turbine
6.
毛毯驱动链轮
Drive Chains & Wheel for the blanket
2.
毯带调节装置/
Blanket adjustment device
7.
驱动轴/Drive shaft
3.
散热风扇/ Fan for Cooling
8.
电机轮链/Motor Chains & wheel
4.
调节轮/Wheel
9.
急停开关/Stop
5.
辊筒轴/Roller axis
1
8
6
2
3
4
5
7
9

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-14
Website: Http://www.zsheatpress .com
Email: [email protected]
配装玻璃平台/Glass for Work Table
因为玻璃在运输过程中易碎，我们机器没有配置玻璃给到客户，请您再当地按照我们的尺寸购买玻
璃，我们建议您选择钢化玻璃（因为滚筒温度可以达到 400 度，目前市面上能耐高温且在适合价位
的为钢化玻璃）。
We do not equipped with the Glass for you as it’s very fragile and easy to broken while
transporting. Pls purchase it at your local market according to the below size we offered,
and Toughened Glass is the one we recommended, it can bear the heat over 400℃. If the work
table you asked is the standard size, pls contact our sales or after-sell stuff to get the right size.
操作与控制
How to Operate the Machine
1. 机械部分
开机前检查一下机械传动部分是否正常 ,调正好毯带张力,待温度适合您的工作温度时即可开始工作.
1）确认机体良好接地和电源接线无误后，推上机箱内断路器，然后，按下“总电源”按钮，再按下变频控制面板
上“运行”键，把频率调在适当位置上。
2）按下“加温”键，设定好所需温度，此数据靠客户根据不同的面料成分而定。我厂建议，客户在到达设定温度
时先用小块面料和转印纸转印。如温度过高或过低，可作出相应调整，以保证大幅转印品的质量。
3）在工作台的放布架和放纸架上放好面料和转印纸，主机温度达到转印效果时，把面料平整的拉至台板上，使之

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-15
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平整进入滚筒内。注意，转印纸有墨水的一面对着面料，且在面料下面。
4）在转印过程中，客户可根据转印出的图案深浅来调整温度上升或降低，也可调整筒体的速度来控制。
5）转印工作结束后，关掉“加温”键，本机停止加温，当温度下降到 80℃时可以关掉主机，并将毛毯与滚筒分离。
6）特殊情况下，可以同时关掉“总电源”和“加温”按钮，当主机运行到时间后会自动停机，正常情况下，不建
议使用该功能。
Pls check if every part is ok before start the machine, make the blanket in the right position and tightness. And start the
printing after the showed temp. Is the one you needed.
1. Push the State Relay on after check the power is supplied and the machine is grounded. Press “Power” and then
“Start” to turn to the right frequency.
2. Press “Start”, and set up the temp. You needed, the temp. Is decided by the material type printing pattern, and if the
color is dark or light. Pls use a small piece to make the best before mass production, so you would not waste the
material. If the printed affection is not so good, pls try to raise or down the temp. & speed, pls do not stop until you find
the correct temp..
3. Put the Printed Paper Roll and Blank Fabric Roll in the Work table, and let them go through as we trained you. Let
the fabric rolled into the drum, without any fold. Pls attention, make the fabric above the printed paper, so the ink can
be transfer to fabric. And the paper with patterns towards the fabric.
4. While the machine working, you can raise or down the temp. According to the patter, raise it while in dark color, and
down it while in light color. The work speed also can reach this, make it faster while light color and slower while dark
color.
5. Pls press “Start” after you finished work, and wait for another 30min-50mins to let it turn to 80℃, and then turn the
machine off, and let blanket and drum be separated.
6. If there is any urgent thing happened, pls turn “Power” & “Start” off, and the machine would stop work. Pls do not
use it in well condition, it would damage the machine and reduce it’s lifetime.
7)毯带调节/Blanket adjustment
由于受水平引力的影响，印花机的毛毯和输送带有可能左右偏移，因此机器上设置了偏调移手柄，
具体操作如下：
警告!!!机器停电或操作人员离开时，没有将毛毯与滚筒完全分离，有可能引起毛毯燃烧。
Attention!!! Pls make the Blanket & Drum be separated while the machine is not work, especially nobody in the
work house. If not, it may cause the fire and burn the blanket itself.

东莞市至上印花机械有限公司
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如果毯带往右偏移，将毛毯调节手柄左方向旋转顺时针，注意：调节时根据毯带的实时偏移情况，
逐次调节，不能一次旋转很多圈，这样反而调不好的要慢慢调整，而且毯带调节过程不是一两分钟
就可调好的。反之，如毯带 往左偏移（指电控柜一端），将毛毯调节手柄右右方向旋转顺时针。（人
面对机器右手为右边） （人面对机器左手为左边）
特别提示:
新毛毯与机器有一定的磨合期（毛毯在中间时不需要向左右偏移），前期（半个月）在毛毯调偏边过
程中一定要专人看守，专人调节,毛毯为损耗品，不在保修范围内。
The Blanket & Transport Belt will go left and right as the Earth Gravity, you can use the Wheels at
the machine to make it right, the method as below:
If the blanket go to right, then use the Wheel in Clockwise until it in the correct position. Pls note turn
the wheel according to the distance the blanket move.It may take times to correct, you need to try
and try. If the Blanket go to the left, then use the Wheel in anti-clockwise. When you face the
machine, your right hand is the right we called, and left hand is left.
2. 控制面板操作键/The Control Panel
①温度控制仪，客户按该仪器操作说明操作。
②交流电机变频控制器,客户按照该变频器操作说明书操作。
③红色闭锁按钮,按一下开(红灯亮)、再按一下关(红灯灭),该钮为本机二次控制电源总开关,同时作
为急停开关,如工作完毕、客户必须拉开本机供电总闸。
④绿色闭锁按钮,按一下开(绿灯亮)、再按一下关(绿灯灭),该钮控制本机加温系统。
⑤绿色闭锁按钮,按一下开(绿灯亮)、再按一下关(绿灯灭).该钮控制本机变频器的电源供给，客户
在按下该钮后变频器开始运行,变频控制盘面显示原始工作状态,客户可根据需要进行盘面操作。
①Temperature Display & Control Panel, operate as the below instruction.
②The Speed Control Panel, you can make the drum worker faster & slower.
③Power light, press it once, then the power is on and press it again, then it would turn the power
off. This bottom also is the Urgent Stop bottom when needed.
④Heating, it control the machine’s heating system, press it to make the heating system start,

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-17
Website: Http://www.zsheatpress .com
Email: [email protected]
and press again to stop.
⑤Start, it control the Frequency Transformer’s power.
The Start Panel.
The Temp. Display & Control Panel.
当前测定温度 PV-The current temp.
设定温度 SV-The setting temp.

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-18
Website: Http://www.zsheatpress .com
Email: [email protected]
常见故障排除与维护 Trouble and shooting
1常见故障排除对策
故障现象
故障原因
排除方法
温度加不上
①集电环与碳刷接触不良
①用细砂纸除去积碳，吻合安装
②缺相—即进线或主线有脱离或松动
②检查路线
③有一组或多组发热管烧坏或接线柱松动
③更换发热管或拧紧接线
④发热体老化，（新机不可能有此项情况）
④更换发热管
⑤固态继电器坏掉
⑤更换
温度控制不了
①固态继电器击穿
①更换
②温控仪坏掉
②更换
筒体不转
①毯带太松
①拉紧毯带
②链轮打滑
②拧紧卡紧螺丝
③轴承卡死
③更换轴承
④变频器故障或交流接触器故障
④更换
⑤电机或减速机故障
⑤更换
显示温度
浮动
①温度探头坏掉
①更换
②碳刷与集电环之间接触不吻合
②用细砂纸磨到吻合
③集电环上有异物
③除去异物
总开关跳闸
①电热管老化或烧掉
①更换
②集电环击穿
①更换集电环
②更换固态继电器

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-19
Website: Http://www.zsheatpress .com
Email: [email protected]
Problem
Reason
How to Solve
Temp. Cannot be
raised
①Collecting ring and Carbon
brush did not connect well.
①Take the Carbon Brush out, and use fine
Sandpaper to polish it, and then install it and see if
the connection is well.
②The power supply problem
②Checking the Wires, and try to make every wire
be connected with the machine.
③Heat tube is broken
③Replace heat tube
④Heat tube used for a long
time.
④Replace the heat tube
⑤Relay is broken
⑤Replace the relay
Temp. is
Out of control
①Relay is broken
①Replace the relay
②Temperature controller is
broken
②replace it
The Drum did not
move
①Blanket is too Flabby
①Tighten the Blanket
②The chain is skid
②Screw down the chain
③the bear is broken
③Replace the bear
④Transducer is broken
④Replace
⑤Motor is broken
⑤Replace
Temp. Go down and
up without operate
①The temp. probe is broken
①Replace
②The collecting ring and
carbon brush did not connect
well.
②Take the Carbon Brush out, and use fine
Sandpaper to polish it, and then install it and see if
the connection is well.
①Dust on collecting ring
③Remove the dust
The total switch trip
①Heat tube is broken
①Replace
②Collecting ring is
Breakdown
①Replace the ring
②replace the relay
注:检修排除故障必须具备专业知识的技术人员.如确不能排除,请及时与生产厂家联系.
2 日常维护/Daily Maintenance
定期检查机内积尘,并及时清理,保持各部件清洁。
定期检查减速机及链条链轮是否正常,如发现异常情况及时处理。
定期检查电线连接桩头,发现机动或烧焦现象应及时处理。
定期清除变频器散热器及外壳的灰尘。

东莞市至上印花机械有限公司
Best Printing Machine Limited 22-20
Website: Http://www.zsheatpress .com
Email: [email protected]
定期检查电机风罩周围是否有杂物堆积,如有应及时清除保证电机散热。
(1) Checking the Electric Box every day, clear the dust and keep every part clean.
(2) Checking the Decelerator & Chains & Wheels everyday, if there is any problem, fix it and call us
if you cannot solve it by yourself.
(3) Checking the Wire Connection every day, if there is any lose, fix it.
(4) Checking the Frequency Transformer everyday, clear the dust if it have.
(5) Checking the Fan everyday, and if there is some dust, clear it and make sure no surroundings
around.
更换加热管
Replace Heat Tube
注意：想确保机器已断电
1. 打开机器两端检修孔。
2. 松开加热管固定螺丝机连接铜片.
3. 拔出加热管。
4. 检查新加热管两端绝缘瓷片是否拧紧。
5. 插入新加热管，并检查加热管两端露出筒体的距离是否一致。
6. 固定好加热管，放入绝缘瓷片，并用铜片连接好。
7. 更换好所有发热管后，再次检查所有螺丝是否拧紧。
1. Open the Electrics Box and check if the Heat Tube is broken or not.
2. Unfix the copper connection’s screw.
3. Pull out the heating tube.