Bestop HOSS HARDTOP HOIST User manual

Part # 42820-01
ASSEMBLY INSTRUCTIONS, USE & CARE GUIDE AND WARRANTY
Questions, problems, missing parts? Before returning to the store, call Bestop customer service
1-800-845-3567 8 a.m. – 5 p.m., EST, Monday – Friday / [e-mail]
BESTOP.COM
Watch our installation video at https://www.bestop.com/video-library
We’re here to help! Go to: https://www.bestop.com and click on Need Help?
RESIDENTIAL MOTORIZED LIFT SYSTEM
Vehicule application:
ALL JEEP®WRANGLER AND GLADIATOR HARDTOP

P2 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
Safety Information.......................................................................................................................................................... 3
Hardware and required tools ......................................................................................................................................... 4
Tools required............................................................................................................................................................... 4
Hardware Included. ...................................................................................................................................................... 4
Box contents................................................................................................................................................................. 5
Components ................................................................................................................................................................. 5
Installation...................................................................................................................................................................... 6
Determine motor mounting location on the ceiling ...................................................................................................... 6
STEP 1 – Prepare ceiling .............................................................................................................................................. 7
STEP 2 – Install the motor mounting plate to the ceiling ............................................................................................. 8
STEP 3 – Attach the motor hoist to the motor mounting plate ..................................................................................... 9
STEP 4 – Connect and install the spacer channel pulley bar ..................................................................................... 11
STEP 5 – Install straps................................................................................................................................................ 12
STEP 6 – Install the hand control switch holder......................................................................................................... 13
STEP 7 – Level............................................................................................................................................................ 14
STEP 8 – Test the unit................................................................................................................................................. 14
STEP 9 – Position Jeepnunder the hoist..................................................................................................................... 15
STEP 10 – Adjust hooks and attach straps ................................................................................................................ 15
STEP 11 – Attach straps to roof.................................................................................................................................. 16
STEP 12 – Adjust straps and lift roof.......................................................................................................................... 17
STEP 13 – Install the freedom hook to the wall.......................................................................................................... 18
Operating instructions.................................................................................................................................................. 18
Contact information/Maintenance/Specifications ...................................................................................................... 18
Warranty ..................................................................................................................................................................19-20
Table of content
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P3 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
INSTALLATION TIPS
BEFORE YOU BEGIN INSTALLING YOUR NEW RESIDENTIAL MOTORIZED LIFT SYSTEM,
PLEASE READ ALL THE INSTRUCTIONS THOROUGHLY, AND WATCH THE BESTOP INSTALLATION VIDEO.
WARNING: When you see the safety symbol on the following pages this will alert you of the possibility of serious injury or death if you do
not comply with the corresponding instructions. The hazard may come from something mechanical or the electrical shock. Read the instructions
carefully!
WARNING
To reduce the risk of severe injury or death:
1. Do not use to lift people or animals.
2. Never operate while hand(s) are near moving parts.
3. Let the unit cool down after use.
4. Install on a at level ceiling, or open rafters. Will not operate correctly if installed on an angle.
5. Visually inspect trusses for damage before installing your Hoss Hardtop Hoist.
WARNING: THIS IS A DO IT YOURSELF (DIY) PROJECT. DO NOT ATTEMPT THIS INSTALLATION WITHOUT A BASIC
UNDERSTANDING OF THE CONTENTS IN THESE ASSEMBLY INSTRUCTIONS. IF YOU ARE NOT CONFIDENT WITH LOCATING
AND ANCHORING THE HOSS HARDTOP HOIST TO THE CEILING JOISTS, DO NOT ATTEMPT THIS INSTALLATION WITHOUT
SOMEONE WHO IS.
WARNING: DO NOT EXCEED THE RECOMMENDED WEIGHT LIMITS FOR THIS MODEL NUMBER.
WARNING: The hoist weight capacity is based on all lag bolts being secured in the center of the joists of a wood framed
garage. The joists must have a minimum 2 x 6 in. (standard lumber) cross section, 24 in. (or less) apart, with at least 2
in. of penetration from each lag screw used. For truss framed garage ceiling structures, joists with a 2 x 4 in. (bottom
truss cord) cross section is acceptable.
Do not climb on or hang from the jeep roof while operating the hoist.
BE CAREFUL, THESE INSTRUCTIONS, WARNINGS AND NOTES DO NOT REPLACE YOUR SOUND JUDGMENT AND DECISION
MAKING. IF, FOR ANY REASON, YOU FEEL THE QUALITY OF YOUR CEILING STUCTURE IS IN QUESTION, DISCONTINUE THE
INSTALLATION PROCESS IMMEDIATELY. USE THE HOSS HARDTOP HOIST WISELY AND ENJOY RECLAIMING YOUR GARAGE!
Safety information
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P4 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
TOOLS REQUIRED
Power drill Step ladder Pliers Safety
glasses
3/8 in. Ratchet
Adjustable,
open ended
wrench
Phillips
screwdriver
Tape
measure
Pencil Stud nder Utility
knife
NOTE: Drawings & photos
for illustrative purposes only
— actual parts may vary
from pictures. Parts are not
shown actual size.
Parts Description Quantity
K 4 in. Lag bolt 10
L5⁄16 in. nut 4
P Bumper Bolt 4
Q ¼ in. (6 mm) lock nut 1
R 15 mm hole saw drill bit 1
Parts Description Quantity
T3⁄8in. (10 mm) socket 1
U1⁄8 in. drill bit 1
V Drywall screw & plug 2
W 30 mm screw 10
X Cable tie 200 mm 2
Hardware and required tools
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01
K x 10
4 in. Lag bolt
L x 4
5⁄16 in. nut
Q x 1
¼ in. (6 mm)
lock nut
R x 1
15 mm hole
saw drill bit
T x 1
3/8in (10 mm) socket
U x 1
1⁄8in. drill bit
V x 2
Drywall screw
(30 mm)
& plug
W x 10
30 mm screw
X x 2
Cable tie 200mm
HARDWARE INCLUDED
P x 4
Bumper Bolt

P5 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
Carefully inspect your new motorized hoist unit for any possible damage and/or shortage of parts. Separate all major components and parts
as detailed below. Do not attempt installation if parts are damaged or missing. If parts of your hoist are missing or appear damaged call
Bestop customer service at 1 888 BESTOP, Monday through Friday, 8:00 AM to 5:00 PM Eastern Time. Before calling carefully check the box
as parts may be in the packing material.
(B) Motor hoist (C) Straps
(D) Spacer channel pulley ba
(G) Paper motor mounting plate template x 1
(F) Power cord cable clamps x 10
(E) Height adjustment bracket x2
(H) Brackets x 4 (I) Stopper plate x 1 (J) Pin x 4
(M) Guide pin x 2 (N) Hook x 1
Components
HOSS HARDTOP HOIST
COMPONENTS
(A) Motor mounting plate
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01
(K) Spring x 1 (L) Cotter pin x 4

P6 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
Perpendicular to joist installations Parallel to joist installations
OPTION A OPTION C
OPTION D
Determine motor mounting location on the ceiling
□Choose a location in your garage where you would like to install your Hoss Hardtop Hoist – an unobstructed operating space of at least
3 feet by 4 feet is required. The motor mounting plate (A) should be installed at least 3 feet away from walls or any other obstructions
and close to a power supply (preferably a ceiling outlet).
□The motorized hoist is designed to be installed either perpendicular or parallel to the ceiling joists and can be installed on joists with
16in. or 24in. spacing.
□In the chosen installation area determine the direction of the ceiling joists and the exact location of the ceiling joists by visually
checking or using a joist nder or a very ne drill bit.
□Four installation options are illustrated below. Note how the motor mounting plate (A) and motor hoist (B) are positioned for your
installation – in particular the location of the 4 xed threaded bolts on the motor mounting plate and the 4 ½ in. spacer channel bar
attachment tab on the motor hoist. Determine how the motor mounting plate should be rotated – where the xed, threaded bolts
should be located – prior to fastening to the joists. Identify your installation option.
OPTION B
Watch our installation video at bestop.com
This is the best way to follow and understand the installation process.
Installation
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P7 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
□Position the paper motor mounting template in the installation location and mark with a pencil the six spots where the
lags bolts will be fastened.
□It is very important that the wood screws are fastened to the center of the joists. Use the hole saw drill bit (R) or cut away
the drywall with a utility knife to obtain an unobstructed view of the width of the joists so the exact center can easily be
determined (covered ceilings only). It may be necessary to again use the motor mounting template and a pencil to mark
where the wood screws are to be fastened.
16 IN. JOISTS
MAKE SURE YOU MOUNT TO THE CENTER
OF EACH JOIST TO SECURE YOUR HOSS
HARDTOP HOIST PROPERLY
MARK THESE SIX HOLES FOR 16 IN. JOIST CENTERS
MARK THESE SIX HOLES FOR 24 IN. JOIST CENTERS
1 Prepare ceiling
FAILURE TO PROPERLY INSTALL YOUR MOUNTING PLATE TO
THE CENTER OF YOUR JOISTS WILL CAUSE YOUR SPACER BAR
TO BE OFFSET FROM CENTER OF JOISTS AND MAY CAUSE
YOUR HOSS HARDTOP HOIST TO FALL FROM CEILING.
EXAMPLE OF BAD ALIGNMENT
Installation
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P8 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
x 6 x 1
WARNING: Motor mounting plate must
be fastened to wooden joists in the building
framing. Do not fasten to drywall, particle board,
plaster or other such materials. Failure to do
this may result in injury or death.
2 Install the motor mounting plate to the ceiling
□Using a power drill with a 1/8in. drill bit attached, drill six pilot holes into the center of the joists.
□Using the ratchet and 3⁄8in. socket (T) fasten 6 of the 4 in. lag bolts (K) into the joists until the motor mounting plate is securely
fastened.
Installation
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P9 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
WARNING: Slide the motor hoist until the tabs are rmly
against the threaded bolts. Do not leave any space between
the bolts and the enclosed end of the mounting tabs.
3 Attach the motor hoist to the motor mounting plate
□Install the motor over the top of the 4 xed, threaded bolts on the motor mounting plate (A) and tighten nuts. (It is easier if you install
the nuts loosely on the treads and slide motor on top.)
□Once the motor hoist is properly positioned on the motor mounting plate, tighten the nut with the ratchet or the adjustable wrench until
the motor hoist is securely attached to the motor mounting plate.
Installation
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01

P10 – 4282001 Rev. A 0720 Installation instructions – HOSS HARDTOP HOIST ©BESTOP 2020, inc.
SPACER CHANNEL
PULLEY BAR SPACER CHANNEL
PULLEY BAR
24 in. joists16 in. joists
DEPENDING ON YOUR JOIST SPACING, YOU WILL USE DIFFERENT HOLES
ON THE SPACER BARS FOR INSTALLATION.
80 in.
96 in.
64 in.
48 in.
0 in. 0 in.
24 in.
48 in.
72 in.
96 in.
16 in.
32 in.
Installation
HOSS HARDTOP HOIST
Vehicule application:
ALL JEEP® WRANGLER
AND GLADIATOR HARDTOP
Part Number 42820-01