BestPack AS22-2 Guide

MODEL AS22-2/3
SEMI-AUTOMATIC UNIFORM CARTON SEALER
Version 2.2_1018
OPERATION AND PARTS MANUAL
READ ALL INSTRUCTIONS BEFORE OPERATING THIS MACHINE
Automatic Uniform Sidedrive Carton Sealer (AS)
Operation Manual

Automatic Uniform Sidedrive Carton Sealer (AS)
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Table of Contents
TABLE OF CONTENTS
OUR COMMITMENT 3
SAFETY 4
OWNER’S SAFETY RESPONSIBILITY 4
SAFETY PROCEDURES 5
EQUIPMENT SAFETY 6
MACHINE OVERVIEW 8
MACHINE DESCRIPTION & FEATURES 8
MACHINE COMPONENTS 10
MACHINE DIMENSIONS 11
ELECTRICAL DIAGRAM 12
INSTALLATION/SETUP 13
INSTALLATION CHECKLIST 13
MACHINE PACKING 13
UN-CRATING PROCEDURES 13
SETUP PROCEDURE 14
AIR INSTALLATION 16
MACHINE MAINTENANCE 17
DAILY PREVENTATIVE MAINTENANCE 18
TROUBLESHOOTING 19
PARTS REPLACEMENT 22
RECOMMENDED SPARE PARTS 23
DRAWINGS AND PARTS LISTS 24
ROLLER BED ASSEMBLY 24
BELT DRIVE ASSEMBLY 26
WIDTH DRIVE ASSEMBLY 29
TOP FRAME ASSEMBLY 32
FLAP FOLDING ASSEMBLY 34
MAST ASSEMBLY 37
SAFETY GATES ASSEMBLY 40
AIR DIAGRAM ASSEMBLY 43
CONTROL PANEL ASSEMBLY 44
CUSTOMER SERVICE INFORMATION 46
WARRANTY 47

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Our Commitment
We Value Our Customers
This is the BestPack® Packaging Systems equipment you ordered customized to meet your needs.
This quality machine has been set up and tested successfully in the factory with brand name tapes to
ensure your highest level of satisfaction.
If problems do occur when operating this equipment, please refer to the Troubleshooting section
of this manual for help. If this does not resolve the problem and you need a service call or phone
consultation, reference the Customer Service Section of this manual for contact information.
Remember to lockout all energy sources (i.e. power down and shut o air supply) and release stored
energy prior to servicing or moving the machine to prevent injury.
Replacement Parts, Order Form, Warranty Guidelines, and Warranty Registration
Please take note of the following important items in this manual:
- Recommended replacements parts suggested to keep on hand to minimize downtime
- Troubleshooting section listing the most common causes and simple solutions
- Customer Service Information provided for your support
- Parts Order Form for your convenience
- BestPack® 1-Year Warranty Program and Guidelines
- Warranty Registration Form to activate your warranty
We ask that you ll out the Registration Form provided at the back of this manual and send it in to
activate your warranty.
FUTURE COMMODITIES INTERNATIONAL, INC.
BESTPACK® PACKAGING SYSTEMS
1425 S. Campus Ave
Ontario, CA 91761

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Safety
OWNER’S SAFETY RESPONSIBILITY
Owners and operators of the AS carton sealer are responsible for maintaining an e󰀨ective safety
program. This program should be consistent with good management practices and meet all
requirements of applicable laws, regulations, and ordinances. Employees must be aware of and
trained to recognize the specic requirements, precautions, and hazards of the sealing machines.
SAFETY AWARENESS
Careful machine operation is the key to safe job performance. Reasonable care and good judgment
in machine operation contribute to operator safety and safety of others. Failure to follow simple safety
rules and precautions may result in an accident. Always be aware of what is going on in the work
area. Recognize hazardous situations before they become an accident.
HAZARD COMMUNICATION STATEMENT AND PRECAUTIONS
Four indicator signal words appear throughout this manual to call your attention to special information,
operating procedures, and safety precautions as described below.
This indicator draws emphasis to special information about
equipment operation and maintenance procedures.
NOTE:
This indicator species special instructions or procedures meant
to prevent damage to the equipment, associated components, or
products.
IMPORTANT:
This indicator signals hazards or unsafe practices that could result in
minor personal injury or property damage.
CAUTION:
WARNING:
DANGER:
To prevent accidental start-up and personal injury during routine
maintenance or when troubleshooting problems, always turn o󰀨 the
power to the machine rst. Then disconnect the machine’s electrical and
compressed air lines from the main supply, and release all stored energy
before commencing work. If the power is not turned o󰀨, accidental
startup could result in injury.
This indicator signals hazards or unsafe practices that could result in
severe personal injury or death, if the instructions are not followed.

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Safety
SAFETY PROCEDURES
1. Operators should read this manual prior to operating or making any adjustments on the machine.
2. Make sure machine power is turned o󰀨 during the setup procedure while making adjustments to
the machine. Be careful with the driving direction of the conveyor.
3. Machine should not be washed down or subjected to conditions causing moisture condensation
on components and should be used in a dry, relatively clean environment at 40 to 105 degrees
Fahrenheit with dry boxes.
4. To enhance safety, operators should be alert at all times while operating the machine. When
packing products with toxic powders or chemicals, make sure packing area has good ventilation.
5. Remember to lockout all energy sources (i.e. power down and shut o󰀨 air supply) and release
stored energy prior to servicing or moving the machine to prevent injury.
CAUTION LABELS
1. This label shows the entry point of the boxes. [Fig 1-1]
2. This label shows the direction of the crank handle. [Fig 1-2]
3. This label shows that this area contains electrical components. Only authorized personnel are
allowed to access these components. [Fig 1-3]
4. Warning label cautions to keep hands out of this area due to a moving part. [Fig 1-4]
5. Warning label cautions potential electrical shock. Unplug power before servicing the machine.
[Fig 1-5]
6. Warning label cautions to keep hands out of this area because it contains a sharp knife. [Fig 1-6]
Fig 1-1 Fig 1-2
Fig 1-3 Fig 1-4 Fig 1-5 Fig 1-6

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EQUIPMENT SAFETY
1. Do not alter, deface, or remove factory installed information signs that are attached to the
equipment. If an information sign is damaged, replace it as soon as possible.
2. Never climb or work on equipment while it is operating nor allow anyone else.
3. Inspect all equipment components before each operation shift for damaged parts or parts
suspected of sustaining damage. Repair or replace any damaged or defective components
before starting or operating the equipment.
4. Before starting or operating equipment, perform a walk-around inspection of the workplace and
the equipment. Make sure that no workers, tools, parts, or foreign objects are in, on, under, or
around the equipment.
5. Do not operate equipment if safety gates are not in place. Check safety gates and other safety
devices for proper installation and safe working condition.
6. Before starting equipment make sure that all personnel or visitors know that the equipment is
going to be started.
7. When starting equipment, follow the manufacturer’s recommended starting sequence.
8. Do not allow anyone to start or operate any equipment unless they have been trained in safe
operating procedures.
9. Never leave equipment controls unattended. Either have a qualied operator relieve you or
turn equipment o󰀨 if you must leave your workstation.
10. When starting up equipment and while equipment is operating, be alert for improper readings,
visual defects, abnormal odors, or unusual noises. These can be an indication of an
equipment problem or warning of a possible hazard. At the onset of any of these conditions,
immediately shut down the machinery following proper shutdown procedures.
11. Do NOT inspect, maintain, adjust, repair, or move the equipment until LOCKOUT procedures
are implemented by trained, authorized personnel in accordance with state and federal laws.
Authorized persons must shut down the power supply, shut down all energy sources, block
moving parts, and release all stored energy to prevent injury.
12. Perform all equipment inspection, maintenance, lubrication, and adjustment procedures with
caution and comply with manufacturer’s recommended procedures.
Safety

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Safety
ELECTRICAL SAFETY
1. Allow only qualied electricians or electronic technicians to work on electrical components or
controls.
2. Always assume that an electrical circuit is “live” until proven otherwise by proper testing
conducted by an authorized person.
3. Repair or replace frayed, cut, broken, or damaged electrical wires, cables, and connectors.
4. Check that electrical ground wires, motor plugs, and power cable connections are properly and
securely connected before starting any equipment.
5. Know all locations of main electrical shut-o󰀨 boxes in case of an emergency.

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Machine Overview
MACHINE DESCRIPTION & FEATURES
The BestPack® AS series are standard operator-free, carton-sealing machines designed to meet the
needs of uniform in-line carton closure applications.
The units are two belt driven (two side belts driven), driven by three electric 110V UL
approved motors. The AS series carton sealers are
designed with a four column support structure.
These units use 40-50 PSI and 4-5 CFM of air.
All systems incorporate our exclusive pop out pressure sensitive “High Speed” tape heads with
patented tab adjustment.
• In-line Carton Closure
• Adjustable Bed Height from 19.5”to 30.75”
• Reduced Cycle Time
• Rugged Construction
• Operator Free Design
• Cost Eective
• Height/Width Adjustments on either side of
Machine
• Box Top Compression Unit
• Tape Roll Lengths: 1000 yd., 1500 yd., 2000 yd.
• Heavy Duty Frame
• UL Approved Electrical Parts
• Designed for Uniform Carton Applications
• Capable of Interchanging 2”or 3”Tape Heads
• Electrical on/o box can be mounted on either
side of machine
• Exclusive Pop-out pressure sensitive “high speed” tape head with patented tab adjustment and noise reduction arm
• Exclusive Automatic Flap-Fold
• Adjustable Bed Height
• Upper Side Compression
• Operation Manual
Major Features
Standard Features

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Machine Overview
* All specications capable of customization or subject to change without notice
• Spare Parts Kit
• High Speed Motor Upgrade (Up to 125 ft./mm.)
• Compatible Indexer: ARX model
• Interlock Safety Gates
• Stainless steel
• Locking Castors
• Infeed/Exit Conveyors w/ carton stabilizer
• Low or No Tape Sensor
• Power Requirements: 110 Volts 60 Hz
• 45 - 60 PSI, 4 - 5 CFM
• Speed: Up to 35 cartons/minute
• Tape Head: Standard: 2”, Available: 3”
Model Machine Dimensions Carton Range Cartons/Min. Weight (lbs.)
AS 12-2
2” tape head (70.75”) x (26.5”) x (68.0”) (6.0”-27.5) x (6.0”-14.6”) x (4.5”-20.0”) Up to 35 500
AS 12-3
3” tape head (70.75”) x (26.5”) x (68.0”) (6.0”-27.5) x (7.5”-14.6”) x (4..5”-20.0”) Up to 35 500
AS 22-2
2” tape head (78.0”) x (33.8”) x (73.0”) (6.0”-27.5) x (6.0”-21.0”) x (4.5”-20.0”) Up to 35 585
AS 22-3
3” tape head (78.0”) x (33.8”) x (73.0”) (6.0”-27.5) x (7.5”-21.0”) x (4.5”-20.0”) Up to 35 585
Optional Features
Standard Features
Standard Features

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Major Components
MACHINE MAJOR COMPONENTS

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MACHINE DIMENSIONS
Dimensions

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Electrical Diagram
ELECTRICAL DIAGRAM

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Installation/Setup
INSTALLATION CHECKLIST
Power: 1PH 110vac 50/60Hz
Voltage uctuation range: 95% - 105%
Temperature: 40 degrees to 105 degrees Fahrenheit
Relative humidity: 30% to 80% RH
Noise Level: 70 DECIBELS
MACHINE PACKING
The machine is secured on a pallet, wrapped with bubble wrap, covered with double wall corrugated
box, then secured onto the pallet with two plastic straps.
UNCRATING PROCEDURES
1. Position the crate in a large, uncluttered area to unpack the machine.
2. Lift and remove the corrugated box.
3. Remove the bubble wrap.
4. Remove the shipping anchors on the four legs.
5. Lift the machine from the pallet using properly rated cord.
6. If the casters are attached, the machine can be moved manually and rolled to the proper
location.

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Installation/Setup
SETUP PROCEDURE
It is important that the AS series be set up and operated with the product prior to being subjected to the
production environment where time for setup adjustment, and operator training is usually limited.
CAUTION: Make sure machine power is turned o󰀨.
Be careful with the driving direction of the conveyor.
HEIGHT ADJUSTMENT: Once both tape heads are loaded with tape, the upper tape head can be
positioned for the box height being sealed by means of the height adjustment crank. Turn handle clockwise to
decrease height or counter-clockwise to increase height. [Fig. 2-1]
BOX SIZE SETUP: Place a closed box under the top drive frame. Lower the frame until all aps are fuly
closed. Align box top ap center seam with center of the frame. [Fig. 2-1]
WIDTH ADJUSTMENT CRANK: Turn the handle clockwise for narrow and smaller packages; turn
the handle counter-clockwise for wider and larger packages. [Fig. 2-2]
[Fig. 2-1] [Fig. 2-2]

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Installation/Setup
COMPRESSION ROLLERS: Adjust the compression rollers against the top edge of the box and
tighten the knobs to secure them in the operating position. [Fig. 2-3]
FRAME ADJUSTMENT: Turn electrical switch to the “ON” position to start the drive belts. Move the
box forward under the top tape head frame until taken away by the drive belts. If the box is hard to
move or is crushed, raise the frame slightly. If the box movement is erratic or stops under the frame,
adjust width adjustment crank slightly to add more pressure between the box.
CAUTION: IF DRIVE BELTS ARE ALLOWED TO SLIP ON THE BOX, EXCESSIVE BELT WEAR WILL
OCCUR.
[Fig. 2-3]

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Installation/Setup
AIR INSTALLATION
1. Make sure air supply is dry. Flush all liquids out of your air lines before installation. If water
from your air lines enters machine, this will deteriorate pneumatics and will void all warranty.
2. Polycarbonate bowls may be damaged and possibly fail if exposed to synthetic oils or thinner
solvents. If used above atmosphere use metal bowl.
3. If water builds up in polycarbonate bowl, release the valve to drain.
4. Main regulator valve should always be in upright position.
5. Attach the main air supply source to coupler plug in main air regulator.

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Machine Maintenance
LUBRICATION
It is important to lubricate all moving parts on the machine to keep it in top operating condition.
Lubricate the following areas with grease or oil (as indicated) every two months.
LUBRICATE THE FOLLOWING:
1. Chain drive mechanism for width adjustment GREASE
2. Spindle screw mechanism for width adjustment GREASE
3. Chain drive mechanism for height adjustment. GREASE
4. Spindle screw mechanism for height adjustment. GREASE
5. Bearing for spindle screw mechanism for width adjustment. OIL
6. Bearing for ap folding arm assembly. OIL
GREASE
POINTS
INDICATED GREASE POINTS
FIGURE 3-1

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DAILY PREVENTATIVE MAINTENANCE
Machine Maintenance
Two-Minute Maintenance (after every shift)
In order to maintain your BestPack®carton sealer in top operating condition, please take two minutes
after every shift change to perform the following maintenance procedure.
1. Clean the Machine
a. Blow the machine down with dry air paying special attention to all moving parts.
2. Clean the Blade
a. Wipe down the cutting blades with a clean rag making sure to remove any glue and
plastic lm that may have adhered to the blade.
(i) For stubborn accumulation, spray some solvent; i.e., WD-40 or Zylene, onto a
rag to wipe the blade clean.
CAUTION ! Do NOT get WD-40 on the rubber rollers. Do NOT
use any hard objects to scrape accumulation from the
blade as it could damage the blade.
b. Wipe a thin layer of Vaseline onto the blade as your last cleaning step.
3. Water Reservoir (applicable if the machine uses air)
a. If your carton sealer uses air, check for moisture build-up in the water reservoir.
b. If there is water in the reservoir, bleed o󰀨 any moisture that has accumulated in the
water reservoir of the air regulator by pushing the button located at the bottom of the
glass container on the main regulator.
IMPORTANT SAFETY REMINDER! Remember to lockout all energy sources (i.e. power down and
shut o air supply) and release stored energy prior to servicing or moving the machine to prevent
injury

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Troubleshooting
TROUBLESHOOTING
Review SETUP PROCEDURE to ensure setup is correct. If correct, the troubleshooting chart below
lists possible problems, causes, corrections, and reference guide.
PROBLEM POSSIBLE CAUSES CORRECTION
1. Drive belts do not
convey boxes
Narrow boxes
Check machine specications. Boxes
are narrower than recommended causing
slippage and premature belt wear.
Worn drive belts Replace drive belts
Top ap compression rollers
in too tight Readjust compression rollers
Top tape head does not
apply enough pressure
Adjust the box height adjustment with the
crank
2. Drive belts do not
turn
Worn bearings, gears, or
driving shaft Replace ball bearing, gears, or driving shaft
Drive belt tension too loose Adjust belt tension screw
Electrical disconnect Check power and electrical plug
Motor not running Check the fuse, capacitor, and setting of
thermal relay
3. Drive belts break Worn belt Replace belt
4. Light boxes tip
back on exit
Top drive frame down too
far Carefully adjust top drive frame
5. Squeaking noise
as boxes pass
through machine
Dry belt plastic pulleys Lubricate belt pulleys
Driving idler rollers Lubricate aluminum pulleys and replace, if
defective
* Denotes to reference your tape head manual

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Troubleshooting
TROUBLESHOOTING (cont’d)
PROBLEM POSSIBLE CAUSE CORRECTION
6. Tape not centered
on box
Tape drum not centered Reposition tape drum *
Top compression rollers not
aligned with the tape head
Align the left and right compression roller to
the tape head *
Box aps not of equal
length
Check box specications and adjust
accordingly
7. Blade does not cut
tape, or tape end is
jagged or shredded
Blade is dull and/or has
broken teeth Replace blade *
Tape tension is insu󰀩cient Increase tape tension by adjusting the
mandrel wheel *
Adhesive has build-up on
blade Clean and adjust the blade *
Blade not positioned
properly
Check that the blade is bottomed out against
the mounting bolts *
Blade is dirty Clean blade and lubricate the oiler pad on the
blade guard *
Blade in backwards Mount the blade so that the beveled edge is
away from the entrance end of the head *
Blade spring guard Replace the defective spring *