fuji impulse V-300 User manual

http://www.fujiimpulse.co.jp
4-23-18 Shonai Sakaemachi, Toyonaka, Osaka 561-0834, Japan
Tel: [phone], Fax: [phone]
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TABLETOP VACUUM SEALER
V-300 OPERATING
INSTRUCTIONS

V-300 series Operating Instructions

1
ABOUT INDICATIONS
This manual uses the following warning system to alert the operator to possible danger.
Warning labels are also attached to the body of the V-300. Be sure to observe these warnings
and use sufficient care during operation.
Caution
Ignorance of this warning may partly damager the V-300 or cause light injury
Warning
Ignorance of this warning may severely damage the V-300 or cause serious injury.
Danger Ignorance of this warning may severely damager the V-300 or cause death
Thank you for purchasing the Fuji Impulse Co., Ltd V-300 series. Please read this instruction
manual carefully before the operation.
Keep this manual on hand when operating the sealer.
Set the heating time according to the material and thickness of the film.
As a result of certain design improvement, some details in this instruction manual might be
different from the machine you bought. If you have any question, please contact your local dealer
or fax Fuji Impulse at 81-06-6335-1234, Fax:[phone]
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Warning
Voltages and plug configurations differ according to various worldwide specifications. A verify those
of your particular unit before beginning operation. Connecting the power cord to an outlet of a different
Before using, always verify the voltage specification of your particular unit and operate it
at the correct voltage. Please note the following:
specifications is extremely hazardous.
1. The voltage specification of your unit is listed on the label which displays the serial number.
This label can be found on the machine body.
2. The explanations and illustrations in this operators' manual utilize the following standard plug
configurations most common in Japan. However, due to the various configurations in use worldwide,
these may not necessarily correspond with the one attached to your specific unit.
PREFACE
V-300 series Operating Instructions
This manual is designed to cover machines of various voltages

2
2
About V-300 ........................................................................................................... Page 3
１ Specifications .................................................................................................. Page 3
２ Accessory parts ...............................................................................................Page 4
３ Routine maintenance parts and replacement parts kit .................................... Page 4
４ Heating method and film thickness for sealing ................................................Page 5
５ Place and content of caution/warning labels ................................................... Page 5
６ Operating precautions ..................................................................................... Page 6
 For safety operating .......................................................................................Page 6
 For smooth operation .....................................................................................Page 7
 Other safeguards ...........................................................................................Page 9
７ Description of parts and their functions ........................................................... Page 10
８ How to use your portable vacuum sealer correctly ..........................................Page 11
９ When air flushing is desired .............................................................................Page 15
10 How to remove the hoses ................................................................................Page 15
11 Changing routine maintenance parts .............................................................. Page 16
 1 Indexing teflon glass cloth sheet ..............................................................Page 16
 2 Replacing heating element ...................................................................... Page 17
 3 Replacement of self adhesive sarcon sheet and self adhesive glass
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4 Replace the Silicone rubber .....................................................................Page 19
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5 Cleaning filter and replacement of filter cartridge .................................... Page 20
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6 Replacing the nozzle ................................................................................Page 21
12 Adjusting sealing pressure ..............................................................................Page 22
13 Electrical schematic ........................................................................................ Page 23
14 Common problems and solutions ................................................................... Page 24
cloth tape ..................................................................................................Page 19
V-300 series Operating Instructions
Index

3
ABOUT V-300
The model V-300 &V-300-10D vecuum sealer is provided with a vacuum pump for reducing the air
in the pouch prior to sealing. Compared with conventional sealers, the additional function of removing
air from the package can increase the life of foods and prevent oxidation of metal parts, as well as
protecting parts against scratching cach other in the pouch.
In cases where high protection is required, it is recommended that a doexidizer or dessicant should
be used in conjunction with the vacuum seal.
Preservation of foods sometimes requires refrigeration, gas flushing, etc. Please check food
regulations for the proper method.
Remenber, laminated material should be used when vacuum sealing is necessary. Before carrying
out your packaging work, please do a number of tests to determine what the best are settings.
V-300 series Operating Instructions
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１ Specification
Code 
Model D
Power supply 110V or 220V AC (See unit for Voltage)
Rate power consumption 1050/560W 1050W
Weight 12 Kg 12.7 Kg
Dimensions of seal
300 mm Length
10/5 mm width 10 mm width
Vacuum capability


Maximum temperature of seal 
Vacuum time 1 ~ 20 seconds

4
V-300 series Operating Instructions
２ ACCESSORY PARTS
Please make sure following accessories are included when you open the package.
If not, please contact with your local dealer. These accessories are located in the
parts cover under the body of machine.
Although the routine maintenance parts are sold separetaly, the replacement parts kit which
include a small number of each parts is very convenient and a good value.
Table
Heating element
Self adhesive
Cross-point screwdriver
Teflon sheet
glass cloth tape
３ ROUTINE MAINTENANCE PARTS/REPLACEMENT PARTS KIT.
Caution
V-300 and V-300-10D have different parts. When you order the parts, please specify the model.
Filter cartridge
Model V-300 V-300-10D
Spare heating elements 5 mm width 5 pcs -
10 mm width 5 pcs 10 mm width 10 pcs
Teflon glass cloth sheet 1 pc (250x315 mm) 2 pcs (250x315 mm)
Self adhesive glass cloth tape 1 roll (19mm x 5M) 1 roll (19 mm x 5M)
Philips screw driver 1 pc
Filter cartridge 1 pc
Table 1 pc
Routine maintenance parts Sales unit Included in parts replacement kit
Heating element (5mm/10mm width) 20 pcs 3 pcs (5mm or 10mm width)
Teflon glass cloth tape 2 pcs 2 pcs (250x315)
Self adhesive flass cloth tape 1 pc 1 roll
Silicone rubber 2 pcs 1 pc (12x310)
Filter cartridge 3 pcs 2 pcs
Sarcon sheet 2 pcs 1 pc (13x320)

5
４ HEATING METHOD AND FILM THICKNESS FOR SEALING
Warning/Caution labels are on the place where there is a possibility of machine damage
or human injury. Please take note of the position of the labels before operating.
1 The impulse sealer is a machine which sends strong electric current quickly to the
thin ribbon heater, which presses against the film and instantly heat seals packages.
Though this machine yields superior quality sealing, it is not compatible with thick films,
sponge-like sheets, and materials which are not able to withstand high heat.
into the pouch over time, negating the effectiveness of a vacuum seal
2Vacuum packaging requires a laminated pouch made with high-barrier property materials
such as nylon-based films. Using films with low gas barrier properties will allow air to seep
3 The V-300 and V-300-10D can seal pouches of the following thicknesses. It cannot, however
seal pouches thicker than that and may damage the unit should you attempt to do so.
５ PLACE AND CONTENT OF CAUTION/WARNING LABELS
If the warning labels peel off or are lost, please purchase
the proper label and place them in the appropriate
location.
The label is placed on
the pressure lever.
The label is placed on the back
of the timer.
Do not remove unless neccessary
The label is placed on the right
side of frame.
Caution hot
Electricshock
Caution
When you open the cover and
perform maintenance, unplug
the machine from the wall outlet
or an electric shock may occur.
Heating method Model Sealing width Film thickness
Single V-300 5 mm Less than 0.3 mm total.
Single V-300 10 mm Less than 0.4 mm total.
Double V-300-10D 10 mm Less than 0.5 mm total.
V-300 series Operating Instructions

6
Warning
1 In an emergency, unplug the power cord immediately
This sealer incorporates a number of safety devices and is carefully
designed to prevent fires or other malfunction. However, should all of
the safety devices fail simultaneously, there is a possibility of the teflon
catching fire due to a failure of the heating circuit's tripping mechanism
that results in the heating element overheating. Should smoke or fire
appear from the teflon, immediately turn OFF the power or unplug the
Warning
2 The power consumption varies according to the machine type.
Check that the capacity of the outlet is larger than the power
consumption of the sealer, and plug it firmly into the outlet. Use of
an outlet with a smaller capacity or an extension cord causes a drop
in voltage, resulting in malfunction or even fire, be sure to use an
appropriate outlet.
power cord from the outlet.
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Warning
3 Do not splash water
Since this machine is not water proof, do not splash water on the
machine and not seal the pouch which contains liquid. It may cause
electric shock or damager.
Warning
4 Do not insert any metal objects into the sealing area
If any metal objects are inserted into the sealing area, they may
come into contact with the heater causing an electrical shock hazard.
Warning
5 When replacing routine parts, unplug the power plug
Routine maintenance parts will wear as you use your sealer. Perform
periodical checks of them and set-up an appropriate maintenance schedule.
Parts should be replaced in accordance with "Parts Replacement" on the page
of instruction manual and perform the steps correctly. Before replacing parts,
Warning
6 Do not modify the machine
Please do not tamper with the machine without the guidance or
permission of our engineers. Accidents or damage caused by
modification by the customer is the sole responsibility of the customer.
unplug the machine from the power source otherwise, it may cause electrocution.
For safety operating
６ Operating precautions
V-300 series Operating Instructions

7
Warning
7 Do not use the parts except those which are specified by our company.
Please replace with the specified parts. Otherwise, we do not
take any responsibility for the damage.
Warning
8 If the power switch automatically turns to the OFF position and the
machine shuts down, do not use the machine.
The power switch turns off automatically if the heating does not stop
within 4 seconds. Until investigation the cause of the machine shutting
down and repairs have been made, do not operate the machine.
Caution
9 Do not operate the machine in the following places.
The machine has a possibility of damager if you use in the
following places:
1 A place full of dust or powder.
2 A place of extreme temperature.
3 A place with high humidity
Caution
10 Do not place your hand in the sealing area
With prolonged use, the sealing area will become hot. You may burn
if you touch this.
Be careful not to pinch your fingers in the sealing area. Pressure is
applied to the sealing area.
Caution
11 Read the operating instruction carefully and operate sealer correctly
Accidents or damages caused by misuse of the machine not in
accordance with the operating instructions are the sole responsibility of
the customer.
Caution
12 Perform sufficient tests headband when you require a particularly
Sealing results vary according to heating, cooling, and pressure. A
certain type of film may greatly affect the necessary sealing settings.
Perform a number of sealing tests to find the most suitable heating
cooling time and pressure setting for your film before start sealing opeartion.
strong vacuum seat operation.
work productivity and unnecessary power consumption.
1 Heating time should be set at a minimum
Set sealer so that an acceptable seal is completed in the least amount of
heating time. Excessively long heating times (increasing the heat setting
unnecessarily) will damage the Teflon, glass tape and other consumables,
as well as result in heating element breakage. This will lead to decreased
For smooth operation
V-300 series Operating Instructions

8
2 Allow sufficient cooling time
Cooling temperature is important when using an impulse sealer. After
the film is heated, the film must be cooled with the frame and pressure
lever in the closed position. If cooling temperature is extremely lower,
the working efficiency will come down. So please set the appropriate
cooling temperature according with the film. Set the cooling time more
3 When the teflon, Silicone rubber becomes damaged
The teflon, silicone rubber will start to wear with use. Once they are
damaged, it will be difficult to achieve smooth and strong seals.
Thoroughly read how to replace the parts and be careful when doing so.
4 Prolonged operation
The temperature of sealing section will become high if the machine is
operated for a long time. Since sealing conditions will change, shorten
the heating time and lengthen cooling time appropriately.
5 Adjust sealing presure to make tight seal.
Follow the instruction to adjust sealing pressure, see the page 22.
6 Dust in the sealing area.
Dust will prevent attainment of a smooth seal. It will also cause
damager to parts of the heater.
Before using the machine, clean the sealing area.
７ When vacuum sealing liquids or powders, regular maintenance of
the nozzle is necessary.
Particularly when sealing sticky liquids, the nozzle should be regularly
flushed with water and allowed to air dry. When flushing the nozzle,
water will pass through the filter and be discharged outside the unit,
so please ready a container to catch the water coming from the hose.
If the blockage in the nozzle is particularly severe, refer to the
instructions on page 21 on how to remove the nozzle. Remove as
illustrated and clean thoroughly.
H
L
Wet a sponge with water and place it
inside the pouch. Press the vacuum
button to flush the water from the
sponge through the nozzle. Repeat
this 2 - 3 times to loosen the blockage.
than 1.5 times of the heating time.
V-300 series Operating Instructions