BIO UV BIO-UV Series User manual

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UV10 UV20 UV30 UV40
Company BIO-UV SA
ZAC La Petite Camargue
34400 LUNEL - France
Phone: [phone]
www.bio-uv.com Email : [e-mail]
BIO
-
UV range
for Swimming pools and Spas
INSTALLATION AND USER MANUAL

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CERTIFICAT DE CONFORMITE
CERTIFICATE OF CONFORMITY
Ce certificat confirme que tous les appareils conçus et fabriqués par la
société BIO-UV SA depuis le 01/06/2000 sont conformes a toutes les
directives CEE particulièrement en matière de directives C.E.M et
Electriques.
This certificate confirm that all products manufactured by BIO-UV SA for sale after
June 2000 will comply with the requirements of all relevant EEC directives.
Specifically these include the E.M.C directive.
Benoît GILLMANN
Chairman and Managing Director of BIO-UV
Company BIO-UV SA
ZAC La Petite Camargue
34400 LUNEL - France
Phone: [phone]
www.bio-uv.com Email : [email protected]m

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We thank you for choosing a BIO-UV ultraviolet water treatment system.
Our equipment has been designed to offer you operational reliability in total confidence
for many years.
CONTENTS
Page
Safety Warning 4
Exploded view 5
Dimensions 6
Standard installation 7
Electrical Connections 8
Wiring Diagram 10
Maintenance 11
 Guarantees 12
DESCRIPTION UV 10 UV 20 UV 30 UV 40
Maximum pressure in Use 3 Bar 3 Bar 3 Bar 3 Bar
Maximum flow rate (m
3
/h)
(after pressure losses) 7 12 20 25
EXPOSITION TIME / secondes 2,8” 2,6” 2,3‘‘ 2,1‘‘
PERFORMANCE In millijoules at the actual flow
rates recommended above.
(mandatory standard for drinking water: 25mj)
30 mJ 30 mJ 30 mJ 30 mJ
BALLAST 1 1 1 1
LAMP (nomber and power) 1 x 33 W 1 x 55 W 1 x 87 W 1 x 105 W
SERVICE LIFE of LAMPS 13 000 h 13 000 h 13 000 h 13 000 h
OVERALL HEIGHT in cm 42,6 69,6 94,2 119,6
DIAMETER of the UV CHAMBERS in cm 15,4 15,4 15,4 15,4
WEIGHT POIDS (without water) kg 4,3 6 8 9,4
INPUT/OUTPUT (diameter in mm)
with Unions supplied 50 50 63 75
The BIO-UV equipment is ready to be installed.
No intervention is required inside the equipment.
A simplified quick assembly procedure is provided.

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Safety Warning
NEVER LOOK AT THE ULTRAVIOLET LAMP WHEN LIT WITHOUT USING PROTECTIVE
GOGGLES AS IT COULD CAUSE SEVERE INJURIES, BURNS OR EVEN BLINDNESS.
NEVER UNDO THE STAINLESS STEEL TIGHTENING NUT WITH THE FILTRATION
RUNNING, AS THE QUARTZ SLEEVE COULD BE EXPELLED FROM ITS HOLDER AT
SPEED AND INJURE YOU
Before attempting to access the connection terminals, all power supplies should be
disconnected. If the cable is damaged, it must be replaced by a cable or special assembly
available from the after-sales service.
For your safety as an installer and/or user:
1. Read all the instructions in this manual before switching on the
BIO-UV sterilizer
2. WHEN REPLACING THE LAMPS AND/OR DURING THE ANNUAL CLEANING OF QUARTZ
SLEEVES, CHECK THAT THE ELECTRICAL PART IS IN PLACE AND CORRECTLY SECURED
BEFORE SWITCHING ON THE STERILIZER.
3. CHECK THAT THE NUT, WASHER AND O-RING (16-15-14) ARE CORRECTLY POSITIONED,
OTHERWISE THE QUARTZ SLEEVES COULD BE EXPELLED FROM THEIR HOLDER AT SPEED
AND INJURE YOU.
4. In order to avoid electrical short-circuits, never submerge electrical wires or the BIO-UV sterilizer
in the pool water or any other liquid
5. Disconnect the BIO-UV sterilizer before all maintenance and cleaning operations
6. Allow the ultraviolet lamps to cool before handling
7. DO not touch the ultraviolet lamps with bare hands. It would leave dirt on the
lamps which would reduce their service life. If you touch them, clean them
using methylated spirits or spirit vinegar
8. Do not operate the BIO-UV sterilizer if the power supply lead is damaged
9. Do not re-start the system without first checking that the electrical part and the sterilizer’s upper
unit are correctly back in place
10. Do not use the BIO-UV sterilizer for any other purpose than that for which it was designed

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Sterilizer – Exploded view
REACTOR UV 10
REP Ref PMI Description
3 JTS003934 Quartz_Guide
5 PIE001949 Switch
6 BAL001422 Ballast_lw20eb65
7 QUA000016 Quartz sleeve_d25x594mm
8 LPE000003 UV Lamp
9 JTS000100 O-ring Ø25x5
10 PIE000659 Washer
11 USI000018 Nut
12 ELE000001 Socket
13 ELE000311 Carter_174x249x100
14 ELE000817
Lamp operating indicator
with LED
15
ACC000967
Grounding lug
REACTOR UV 20
REP Ref PMI Description
3 JTS003934 Quartz_Guide
5 PIE001949 Switch
6 BAL000025 Ballast_lw20eb65
7 QUA000017 Quartz sleeve_d25x594mm
8 LPE000004 UV Lamp
9 JTS000100 O-ring Ø25x5
10 PIE000659 Washer
11 USI000018 Nut
12 ELE000001 Socket
13 ELE000311 Carter_174x249x100
14 ELE000817
Lamp operating indicator
with LED
15
ACC000967
Grounding l
ug
REACTOR UV 30
REP Ref PMI Description
3 JTS003934 Quartz_Guide
5 PIE001949 Switch
6 BAL000026 Ballast_lw20eb65
7 QUA000018 Quartz sleeve_d25x594mm
8 LPE000005 UV Lamp
9 JTS000100 O-ring Ø25x5
10 PIE000659 Washer
11 USI000018 Nut
12 ELE000001 Socket
13 ELE000311 Carter_174x249x100
14 ELE000817
Lamp operating indicator
with LED
15
ACC000967
Grounding lug
REACTOR UV 40
REP Ref PMI Description
3 JTS003934 Quartz_Guide
5 PIE001949 Switch
6 BAL000026 Ballast_lw20eb65
7 QUA000019 Quartz sleeve_d25x594mm
8 LPE000006 UV Lamp
9 JTS000100 O-ring Ø25x5
10 PIE000659 Washer
11 USI000018 Nut
12 ELE000001 Socket
13 ELE000311 Carter_174x249x100
14 ELE000817
Lamp operating indicator
with LED
15
ACC000967
Grounding lug

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Dimensions
DIMENSIONS in mm (excepted K)
Model A B C D E F G H I J K
UV 10
426 275,5 2133 62,5 313 154 223 108 249 174 1"1/2
UV 20
696 545,5 483 62,5 583 154 223 108 249 174 1"1/2
UV 30
942 771.5 689 82,5 829 154 228 113 249 174 2"
UV 40
1196
1025,5
943 82,5 1083 154 233 118 249 174 2"1/2

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Standard Installation
RECOMMANDATIONS
Install the BIO-UV equipment in the equipment room, respecting the 0.1 and 2 safety areas around the
volume in accordance with the current installation rules (NF C15100)
Unless the equipment is dismantled in order to change the lamps and clean the quartz sleeves,
leave enough room to remove the lamps – the AVAILABLE HEIGHT in the equipment
room must be DOUBLE the total size of the equipment
The BIO-UV equipment must be installed on the discharges after the filter and before the
heater (where applicable).
The equipment’s water inlet should preferably be at the bottom and, thus, its outlet to the pool at the top.
(If necessary it can be positioned horizontally).
The unions provided for ease of fitting and dismantling are supplied with either a 50 mm (UV10 & 20),
63 mm (UV30) or 75 mm diameter (UV40).
If a bypass is used for the heating, the BIO-UV equipment should be installed before the bypass
Using clamping collars (50, 63 or 75 mm diameter ) secure the REMANENT and pH liquid injectors and pH
analysis probe in the correct order, see diagram above.
BIO
-
UV
DOSING
PUMP
INJECTION
BIO
-
UV
pH
REGULAT
OR
BY
-
PASS
VALVE
BY
-
PASS
VALVE
BY
-
PASS
VALVE
Ø50 ou 63 ou 75
UNION
pH
PROBE
HEATING
FILTRE
SWIMMIN
G POOL
PUMP
BIO-UV

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ELECTRICAL CONNECTIONS
IMPORTANT
The connections must be made by a qualified technician.
A 30mA differential circuit breaker must be present and a fuse or a circuit breaker must be installed.
The power supply must correspond to that shown on the label on the side of the equipment.
The power supplied to the pH regulator must be servo-controlled by the filtration.
(See wiring diagram below).
Before making the connections, switch off the power supplies.
1°/ General case : you have a contactor with a coil supplied with 220-240Vac :
Connect the UV reactor to the filtration unit as shown below:
• Connect the UV reactor to the contactor coil.
•Check that the fuse or circuit breaker is appropriate for the power of all the connected
equipment.
The UV reactor must never be connected to the same terminal
strip as the filtration pump(s) and/or to the boosters in your
system.
Filtration
Timer
contactor
Earth
= Green/
Yellow
L = Li
ve = Brown (220
-
240Vac)
N = Neutral = Blue
Pump
…

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2°/ Particular case : you have a contactor with a coil not supplied with 220-240Vac :
• Take a relay (not provided) which must :
-have the same tension on its coil as on the contactor coil,
-allow at least 5 amperes on its contacts.
• Connect the UV reactor with the adviced relay as shown on the drawing below:
•Check that the fuse or circuit breaker is appropriate for the power of all the
connected equipment.
The UV reactor must never be connected to the same terminal
strip as the filtration pump(s) and/or to the boosters in your
system.
Earth
= Green/
Yellow
L = Live = Brown (220-240Vac)
N = Neutral = Blue
Pump
…
Filtration
Relay
Timer

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WIRING DIAGRAM
UV 10
UV 20 – UV 30 – UV40
N = Neutral / L = Live / PE = Earth
OPERATING
INDICATOR
LIGHT
I ON/OFF SWITCH
OPERATING
INDICATOR
LIGHT
ON/OFF SWITCH

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Maintenance
(See exploded view on p6-7)
The ultraviolet lamps are d
esigned to last for 13,000
hours or be switched on 1,000 times, i.e. approximately 2
years for a seasonal outdoor pool, or 1 year for an indoor
pool operating 24 hours a day.
In order to prevent premature wear, it is recommended
that they be switched on (i.e. 1 filtration cycle) once a
day which will also preserve the filtration pump.
Changing the lamp:
Changing the lamp: Changing the lamp:
Changing the lamp:
It is essential to work with the
lamp off and the filtration
stopped.
Whether the equipment is installed vertically or
horizontally, check that there is sufficient space to
remove the lamp in the equipment room.
Disassembly (see part numbers on the diagram on
page 7-8)
- Remove the unit (22).
- Take hold of the 4-pin connector (21) and gently pull
the lamp upwards rotating it.
- As soon as the lamp is a few centimetres out,
remove the connector, take hold of the ceramic base and
disengage the lamp from the quartz sleeve keeping it
correctly in the axis.
- Carry out the operation with care.
Do not drop the lamp in the quartz
sleeve as it could break and damage
the quartz.
Re-assembly
- Take hold of the new lamp, avoiding touching it with
bare fingers outside the upper and lower ceramic bases
(if you do touch it, clean it with a soft cloth using
methylated spirits).
- Engage the lamp in the quartz sleeve, keeping it
correctly in the axis, inside the equipment.
- Having engaged it ¾ of the way in, connect up the
lamp using the connector (21) on the lamp’s 4 pins,
making sure you get it the right way round (locating pin).
Do not force it.
- Engage the lamp fully inside the quartz sleeve.
- Refit the unit (22).
Cleaning the quartz sleeve:
Cleaning the quartz sleeve:Cleaning the quartz sleeve:
Cleaning the quartz sleeve:
Every year you must check that the quartz sleeve has not
become opaque due to scale deposits. It should be
completely transparent so as not to reduce the amount of UV
radiation passing through it.
- Stop the filtration and work with the lamps off.
- Close all the valves on the installation.
Dismantling the quartz sleeve
Dismantling the quartz sleeve Dismantling the quartz sleeve
Dismantling the quartz sleeve
WARNING: they are not guaranteed
against breakage.
- Remove the lamp (see previous paragraph).
- Place it on a soft surface where it cannot get broken.
- Undo the stainless steel nut by hand (16)
- Remove the plastic washer (15),
- Insert your thumb or a finger into the sleeve, and gently
slide it until the O-ring (14) disengages from its housing.
- Take hold of the quartz sleeve in order to fully extract it
from the equipment ensuring that it remains aligned with
the equipment’s axis.
If the sleeve is clean and completely transparent: reassemble
it in accordance with the instructions below.
If whitish calcium deposits are present, you must clean it. This
is done using spirit vinegar or acid and a soft cloth. The quartz
must not be scratched as this would change the
ultraviolet radiation qualities.
Re
ReRe
Re-
---assembling the quartz sleeve: assembling the quartz sleeve:assembling the quartz sleeve:
assembling the quartz sleeve:
- Carefully insert the sleeve in the equipment, keeping it
aligned with the equipment’s axis.
- Using your finger inside the sleeve, position the
quartz in its holder at the bottom of the equipment. The
quartz should protrude slightly (by the thickness of the O-
ring), it should not fall right to the bottom. If the quartz
is correctly positioned in the holder, when it is pressed it
feels springy (pneumatic effect).
- Position the O-ring (14) around the sleeve having
moistened it beforehand. Push it fully into its housing
using your nail (do not use any tools).
- Place the plastic washer (15) inside the stainless steel
thread.
- Retighten the stainless steel nut (16) by hand,
tightening normally.
- Refit the lamp (see previous paragraph).
- Refit the unit (22).
- Reconnect.

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Guarantees
The guarantee for the BIO-UV equipment range applies as follows:
- 5 years for the stainless steel reactor (materials and weld)
other than in the case of use in a highly corrosive environment (brackish or very salty environment, e.g.:
seawater),
- 2 years for all other components, except for the UV lamp (13 000 hours, depending on the number of
switchings on/off)
The electrical components are not guaranteed against over-voltages or lightning damage.
Warning! The quartz sleeves and lamps are not guaranteed against
breakage.
- Any defective parts should be returned, giving details of the type and serial number of the equipment, to
BIO-UV who will replace it after technical survey.
- Postage costs will be shared between the retailer and BIO-UV.
- The guarantee comes into force on the day the equipment is installed: this date shall be communicated to
BIO-UV by returning the completed guarantee validation (see next page) by mail or fax.
Warning: If the guarantee validation is not returned within 3 months of the equipment
being purchased, BIO-UV will assume that the guarantee’s effective date is the month and
year of its manufacture.
In the event that the equipment is not installed in accordance with the installation instructions and
user manuals, BIO-UV will not accept any responsibility and the guarantees will be null and void.
Conclusion
The BIO-UV system produces unequalled water quality, comfort and peace of mind.
Simple to use, and with reduced maintenance and after-sales service, in order to optimise
its reliability.
This physical water treatment, using UV-C radiation, offers an environmentally friendly
concept with no chemical residue toxic for either humans or nature .
The BIO-UV team is at your disposal
Company BIO-UV SA
ZAC La Petite Camargue
34400 LUNEL France
Phone: [phone]
www.bio-uv.com Email : [email protected]m